Multi-angle glass defect automatic identification mechanism

Abstract

This utility model discloses an automatic multi-angle glass defect identification mechanism, relating to the field of visual inspection equipment technology. The automatic multi-angle glass defect identification mechanism includes a device base plate and a multi-angle identification mechanism. The multi-angle identification mechanism includes a lifting support, a moving frame, a telescopic rod, a sliding component, an arc-shaped support plate, an arc-shaped groove, and a visual identification mechanism. The lifting support is located at the top of the device base plate, the moving frame is slidably connected to the bottom of the lifting support, the telescopic rod is slidably connected to the inside of the moving frame, the sliding component is rotatably connected to the bottom of the telescopic rod, the arc-shaped support plate is located at the bottom of the lifting support, the sliding component is slidably connected to the outer surface of the arc-shaped support plate, the arc-shaped groove is formed on the surface of the arc-shaped support plate, and the sliding component is slidably connected to the inside of the arc-shaped groove. Three-dimensional motion adjustment enables omnidirectional detection of curved glass. Arc-shaped trajectory scanning and multi-angle optical acquisition technology are used to improve defect identification capabilities and ensure detection accuracy.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection equipment technology, and in particular to an automatic identification mechanism for multi-angle glass defects. Background Technology

[0002] Glass defect identification devices are primarily used for quality inspection and control of glass products. They replace manual visual inspection with automated processes to improve production efficiency, while simultaneously collecting defect data for production process optimization and product quality traceability. This device can accurately identify surface and internal defects such as bubbles, cracks, scratches, and inclusions, ensuring that the light transmittance, mechanical properties, and appearance quality of glass products meet standards. It is widely used in glass production lines in the construction, automotive, and electronics industries.

[0003] Current automatic glass defect identification systems perform well in the inspection of flat glass, but when inspecting curved glass, the angular deviation between the optical axis of the detection instrument and the normal direction of the curved glass leads to a decrease in the accuracy of defect identification in the curvature change area, which easily produces blind spots and misjudgments. Therefore, a multi-angle automatic glass defect identification mechanism is needed. Utility Model Content

[0004] The purpose of this invention is to solve at least one of the technical problems existing in the prior art, and to provide an automatic glass defect identification mechanism with multiple angles. This mechanism can solve the problem that the angular deviation between the optical axis of the detection instrument and the normal direction of the curved glass causes the defect identification accuracy in the curvature change area to decrease, and easily produces detection blind spots and misjudgments.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-angle glass defect automatic identification mechanism, including a device base plate and a multi-angle identification mechanism. The multi-angle identification mechanism includes a lifting bracket, a moving frame, a telescopic rod, a sliding component, an arc-shaped support plate, an arc-shaped groove, and a visual identification mechanism. The lifting bracket is located at the top of the device base plate, the moving frame is slidably connected to the bottom of the lifting bracket, the telescopic rod is slidably connected to the inside of the moving frame, the sliding component is rotatably connected to the bottom of the telescopic rod, the arc-shaped support plate is located at the bottom of the lifting bracket, the sliding component is slidably connected to the outer surface of the arc-shaped support plate, the arc-shaped groove is formed on the surface of the arc-shaped support plate, the sliding component is slidably connected to the inside of the arc-shaped groove, and the visual identification mechanism is fixedly connected to the bottom of the sliding component.

[0006] Preferably, an electric slide is fixedly connected to both sides of the top of the device base plate, a movable bracket is fixedly connected to the top of the electric slide, and an arc-shaped support plate is fixedly connected to the surface of the movable bracket.

[0007] Preferably, the top of the movable support is fixedly connected to a plurality of second hydraulic cylinders, and the output end of each second hydraulic cylinder is fixedly connected to the lifting support.

[0008] Preferably, a drive motor is fixedly connected to the surface of the lifting bracket, and a threaded rod is fixedly connected to the output end of the drive motor.

[0009] Preferably, the threaded rod is rotatably connected to the surface of the lifting bracket, and the movable frame is threadedly sleeved on the outer surface of the threaded rod.

[0010] Preferably, a fixing plate is fixedly connected to the top of the device base plate, and a first hydraulic cylinder is fixedly connected to the surface of the fixing plate.

[0011] Preferably, the output of the first hydraulic cylinder is fixedly connected to a positioning plate, and the top of the device base plate is provided with curved glass.

[0012] Preferably, the curved glass is located directly below the arc-shaped support plate, and both sides of the curved glass are in contact with the positioning plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This multi-angle automatic glass defect identification mechanism achieves all-round detection of curved glass through three-dimensional motion adjustment. It adopts arc trajectory scanning and multi-angle optical acquisition technology to improve defect identification capability. The coordinated cooperation between the mechanical structure and vision system ensures detection accuracy. Automated positioning and sorting functions improve production efficiency. The modular design facilitates maintenance and adapts to the detection needs of different glass specifications. The overall structure is compact and the operation is stable. It solves the problem that the angular deviation between the optical axis of the detection instrument and the normal direction of the curved glass leads to a decrease in defect identification accuracy in the curvature change area, and is prone to detection blind spots and misjudgments. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the main body of this utility model;

[0017] Figure 2 This is a schematic diagram of the movable support of this utility model;

[0018] Figure 3 This is a schematic diagram of the arc-shaped support plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the sliding component of this utility model.

[0020] Reference numerals: 1. Device base plate; 2. Fixing plate; 3. First hydraulic cylinder; 4. Positioning plate; 5. Curved glass; 6. Electric slide table; 7. Moving bracket; 8. Second hydraulic cylinder; 9. Lifting bracket; 10. Drive motor; 11. Threaded rod; 12. Moving frame; 13. Telescopic rod; 14. Sliding assembly; 15. Arc-shaped support plate; 16. Arc-shaped slide groove; 17. Visual recognition mechanism. Detailed Implementation

[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0022] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0024] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0025] Please see Figure 1-4This utility model provides a technical solution: an automatic multi-angle glass defect identification mechanism, including a device base plate 1 and a multi-angle identification mechanism. The multi-angle identification mechanism includes a lifting bracket 9, a movable frame 12, a telescopic rod 13, a sliding component 14, an arc-shaped support plate 15, an arc-shaped groove 16, and a visual identification mechanism 17. The lifting bracket 9 is set on the top of the device base plate 1. The movable frame 12 is slidably connected to the bottom of the lifting bracket 9. The telescopic rod 13 is slidably connected to the inside of the movable frame 12. The sliding component 14 is rotatably connected to the bottom of the telescopic rod 13. The arc-shaped support plate 15 is set on the bottom of the lifting bracket 9. The sliding component 14 is slidably connected to the outer surface of the arc-shaped support plate 15. The arc-shaped groove 16 is opened on the surface of the arc-shaped support plate 15. The sliding component 14 is slidably connected to the inside of the arc-shaped groove 16. The visual identification mechanism 17 is fixedly connected to the bottom of the sliding component 14.

[0026] Furthermore, electric slides 6 are fixedly connected to both sides of the top of the device base plate 1. A movable support 7 is fixedly connected to the top of the electric slides 6. An arc-shaped support plate 15 is fixedly connected to the surface of the movable support 7. Multiple second hydraulic cylinders 8 are fixedly connected to the top of the movable support 7. The output end of each second hydraulic cylinder 8 is fixedly connected to the lifting support 9. A drive motor 10 is fixedly connected to the surface of the lifting support 9. A threaded rod 11 is fixedly connected to the output end of the drive motor 10. The threaded rod 11 is rotatably connected to the surface of the lifting support 9. A movable frame 12 is threadedly sleeved on the outer surface of the threaded rod 11. A fixed plate 2 is fixedly connected to the top of the device base plate 1. A first hydraulic cylinder 3 is fixedly connected to the surface of the fixed plate 2. A positioning plate 4 is fixedly connected to the output of the first hydraulic cylinder 3. A curved glass 5 is provided on the top of the device base plate 1. The curved glass 5 is located directly below the arc-shaped support plate 15. Both sides of the curved glass 5 are in contact with the positioning plate 4.

[0027] Furthermore, the overall structure is supported by the base plate 1 of the device. After the positioning plate 4 centers and limits the curved glass 5 by the first hydraulic cylinder 3, the electric slide table 6 drives the moving bracket 7 to move the arc-shaped support plate 15 laterally. This causes the visual recognition mechanism 17, which is set at the bottom of the sliding component 14, to move laterally to identify and detect the glass surface. The second hydraulic cylinder 8 controls the height of the lifting bracket 9 and the visual recognition mechanism 17. The drive motor 10 drives the threaded rod 11 to move the moving frame 12 longitudinally, thereby moving the telescopic plate 13. Under the telescopic compensation of the telescopic rod 13, the visual recognition mechanism 17 closely follows the surface contour of the curved glass 5, forming a multi-degree-of-freedom motion trajectory in three-dimensional space. The sliding component 14 slides on the surface of the arc-shaped support plate 15 to achieve multi-angle optical acquisition that adapts to the curvature of the curved surface, identifying surface defects such as chipped edges, scratches, and white spots. During the detection process, the visual recognition mechanism 17 transmits the acquired data to the image processor in real time. Combined with the preset algorithm, the defect classification is completed and the sorting mechanism is triggered to remove unqualified products, realizing a fully automatic high-precision defect detection process for curved glass.

[0028] Furthermore, the system achieves omnidirectional inspection of curved glass through three-dimensional motion adjustment, enhances defect identification capabilities by employing arc trajectory scanning and multi-angle optical acquisition technology, ensures inspection accuracy through the coordinated operation of the mechanical structure and vision system, improves production efficiency through automated positioning and sorting functions, facilitates maintenance and adapts to the inspection needs of different glass specifications through modular design, and features a compact overall structure and stable operation. This system solves the problem of angular deviation between the optical axis of the inspection instrument and the normal direction of the curved glass, which leads to decreased defect identification accuracy in areas of curvature variation and is prone to blind spots and misjudgments.

[0029] Structural Description: Device Base Plate 1: Serves as the load-bearing foundation of the entire detection system, providing a stable installation platform and ensuring the structural rigidity of each moving component during the detection process;

[0030] Fixed plate 2: Together with the first hydraulic cylinder, it forms a glass positioning module, which realizes the rapid centering and fixing of the glass to be inspected through mechanical limiting;

[0031] First hydraulic cylinder 3: Drives the positioning plate to perform clamping action, ensuring that the curved glass maintains positional stability during the inspection process to avoid image acquisition deviation;

[0032] Electric slide 6: Provides precise horizontal displacement control, driving the moving bracket 7 to achieve lateral coverage scanning of the glass from the edge to the center by the vision recognition mechanism;

[0033] Mobile support 7: As a supporting carrier for the arc-shaped support plate, it converts the linear motion of the electric slide into the overall translation of the detection component;

[0034] Second hydraulic cylinder 8: Through multi-point synchronous lifting adjustment, the vertical distance between the visual recognition mechanism and the glass surface is dynamically changed to adapt to different curvature changes;

[0035] Lifting bracket 9: It forms a vertical motion frame, provides guiding constraints for the threaded rod transmission system, and bears the overall weight of the multi-angle recognition mechanism;

[0036] Drive motor 10: As a precision power source, it drives the threaded rod to rotate, converting the rotational motion into the linear displacement of the moving frame to achieve longitudinal detection coverage;

[0037] Threaded rod 11: It converts the motor torque into precise linear motion of the moving frame through helical transmission, ensuring the repeatability and positioning accuracy of the visual recognition path;

[0038] Mobile frame 12: As the mounting base for the telescopic rod, it achieves closed-loop control of the longitudinal scanning trajectory along the lifting bracket under the drive of the threaded rod;

[0039] Telescopic rod 13: It has an axial elastic compensation function, which enables the visual recognition mechanism to adapt to the concave and convex contours of the curved glass.

[0040] Sliding component 14: Integrates rotational and sliding degrees of freedom, enabling dynamic adjustment of the spatial posture of the visual recognition mechanism under the constraint of the arc-shaped support plate;

[0041] Arc-shaped support plate 15: Guides the movement of the sliding component through a pre-set arc-shaped track, so that the optical acquisition angle always matches the geometric characteristics of the curved glass;

[0042] Arc-shaped groove 16: As a mechanical guide rail for the sliding component, it limits the swing range of the vision recognition mechanism to ensure the controllability of the detection path;

[0043] Visual recognition mechanism 17: Integrates optical lenses and image sensors, using multi-angle image acquisition combined with algorithm processing to extract and classify defect features.

[0044] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A multi-angle glass defect automatic recognition mechanism, characterized in that, include: Device base plate (1); The multi-angle recognition mechanism includes a lifting bracket (9), a movable frame (12), a telescopic rod (13), a sliding component (14), an arc-shaped support plate (15), an arc-shaped groove (16), and a visual recognition mechanism (17). The lifting bracket (9) is set on the top of the device base plate (1). The movable frame (12) is slidably connected to the bottom of the lifting bracket (9). The telescopic rod (13) is slidably connected to the inside of the movable frame (12). The sliding component (14) is rotatably connected to the bottom of the telescopic rod (13). The arc-shaped support plate (15) is set on the bottom of the lifting bracket (9). The sliding component (14) is slidably connected to the outer surface of the arc-shaped support plate (15). The arc-shaped groove (16) is opened on the surface of the arc-shaped support plate (15). The sliding component (14) is slidably connected to the inside of the arc-shaped groove (16). The visual recognition mechanism (17) is fixedly connected to the bottom of the sliding component (14).

2. The multi-angle glass defect automatic identification mechanism according to claim 1, wherein: Electric slides (6) are fixedly connected to both sides of the top of the device base plate (1), and a movable bracket (7) is fixedly connected to the top of the electric slide (6). An arc-shaped support plate (15) is fixedly connected to the surface of the movable bracket (7).

3. The multi-angle glass defect automatic identification mechanism according to claim 2, wherein: The top of the movable support (7) is fixedly connected to a plurality of second hydraulic cylinders (8), and the output end of each second hydraulic cylinder (8) is fixedly connected to the lifting support (9).

4. The multi-angle glass defect automatic identification mechanism according to claim 3, wherein: The surface of the lifting bracket (9) is fixedly connected to a drive motor (10), and the output end of the drive motor (10) is fixedly connected to a threaded rod (11).

5. The multi-angle glass defect automatic identification mechanism according to claim 4, wherein: The threaded rod (11) is rotatably connected to the surface of the lifting bracket (9), and the moving frame (12) is threadedly sleeved on the outer surface of the threaded rod (11).

6. The multi-angle glass defect automatic identification mechanism according to claim 1, wherein: A fixing plate (2) is fixedly connected to the top of the device base plate (1), and a first hydraulic cylinder (3) is fixedly connected to the surface of the fixing plate (2).

7. The multi-angle glass defect automatic identification mechanism according to claim 6, characterized in that: The output of the first hydraulic cylinder (3) is fixedly connected to a positioning plate (4), and the top of the device base plate (1) is provided with curved glass (5).

8. The multi-angle glass defect automatic identification mechanism according to claim 7, wherein: The curved glass (5) is located directly below the arc-shaped support plate (15), and both sides of the curved glass (5) are in contact with the positioning plate (4).

Images