An emulsifier

Abstract

This utility model relates to the field of emulsification equipment technology, and in particular to an emulsifier. The emulsifier of this utility model uses a lifting mechanism to drive the emulsification stirring mechanism to stir the solution at different depths, ensuring the quality of stirring. It is designed with an adjustment mechanism to adjust the tilt angle of the mounting base, thereby adjusting the stirring angle of the emulsification stirring mechanism and realizing the direction adjustment of stirring, which is beneficial to improving the overall emulsification effect of the solution. At the same time, the adjustable tilt angle of the emulsification stirring mechanism makes it easier for workers to remove or place the emulsification stirring mechanism from the mixing tank, avoiding the problem of traditional methods that only allow removal by lifting the emulsification stirring mechanism to its highest limit. This reduces the lifting height of the lifting mechanism and is suitable for use in environments with extremely limited space.

Description

Technical Field

[0001] This utility model relates to the field of emulsification equipment technology, and in particular to an emulsifier. Background Technology

[0002] An emulsifier works by using a high-speed rotating homogenizing head connected to an engine to shear, disperse, and impact materials, thus making the materials finer and promoting the mixing of oil and water. Emulsifiers are widely used in cosmetics, daily necessities, and pharmaceutical chemical products.

[0003] Current emulsifiers primarily rely on the precise coordination of their driven rotor and stator, featuring a claw-type working head structure, bidirectional material suction, and high shearing efficiency. For example, the emulsifier disclosed in patent CN106268434A achieves lifting, a large shearing area, and good mixing effect. However, in this type of emulsifier, both the mixing direction and the direction of material entering the tank are fixed. This restricts the overall mixing effect, especially when mixing high-viscosity solutions, where the mixing direction is always horizontal rotation. This singular mixing direction leads to poor mixing performance. Utility Model Content

[0004] To achieve the above objectives, this utility model provides an emulsifier, comprising:

[0005] frame;

[0006] A lifting mechanism is mounted on the frame;

[0007] Mounting base, which is hinged to the lifting end of the lifting mechanism;

[0008] An adjustment mechanism is installed on the upgrading end of the lifting mechanism, and its output end is hinged to the mounting base;

[0009] An emulsifying and stirring mechanism is mounted on the mounting base.

[0010] In some possible implementations, the lifting mechanism includes a lifting seat, a lifting screw, and an adjusting handwheel. The lifting screw is rotatably mounted on the frame, the adjusting handwheel is located at the upper end of the lifting screw, the other end of the lifting screw engages with a lead screw nut on the lifting seat, the mounting base is hinged to the lifting seat, and the adjusting mechanism is mounted on the lifting seat.

[0011] In some possible implementations, the adjustment mechanism includes a swing seat, a rotating block rotatably mounted on the swing seat, an adjusting screw rotatably mounted on the rotating block, and a mounting head rotatably mounted on one end of the adjusting screw, the mounting head being hinged to the mounting seat, a swing handwheel being provided on the other end of the adjusting screw, and the swing seat being mounted on the lifting seat.

[0012] In some possible implementations, the mounting base is provided with a hinge lug that is hinged to the mounting head.

[0013] In some possible implementations, a hand crank is provided on the other end of the adjusting screw.

[0014] In some possible implementations, the emulsifying stirring mechanism includes a motor, a fixed frame, and a stator disposed on the lower end of the fixed frame. The motor is mounted on the mounting base, and the upper end of the fixed frame is mounted on the mounting base. The motor shaft moves through the mounting base and is disposed within the stator, where a rotor is disposed. The rotor is provided with a plurality of stirring blades. The outer shell of the stator is provided with a plurality of guide holes.

[0015] In some possible implementations, the guiding direction of the guide hole is tangent to a virtual circle coaxial with the stator in a clockwise direction.

[0016] In some possible implementations, the bottom of the frame is provided with several casters and adjustable support feet.

[0017] In some possible implementations, the frame is provided with a rotatable support plate located directly below the emulsifying and stirring mechanism, and the frame is provided with a locking structure for locking the support plate.

[0018] Compared with existing technologies, the advantages of this invention are as follows: The emulsifier of this invention uses a lifting mechanism to drive the emulsification stirring mechanism to stir the solution at different depths, ensuring the quality of stirring; it is designed with an adjustment mechanism to adjust the tilt angle of the mounting base, thereby adjusting the stirring angle of the emulsification stirring mechanism, realizing the direction adjustment of stirring, which is beneficial to improving the emulsification effect of the entire solution; at the same time, the emulsification stirring mechanism can be tilted, which is convenient for workers to take out or put in the stirring tank, avoiding the problem that the traditional method can only take out the emulsification stirring mechanism by lifting it to the highest limit, reducing the lifting height of the lifting mechanism, and making it suitable for use in environments with very limited space. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A front view of an emulsifier provided in an embodiment of this utility model;

[0021] Figure 2 A top view of an emulsifier provided in an embodiment of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of an emulsifier provided in another embodiment of the present invention.

[0023] Figure label:

[0024] Frame 10, casters 11, adjustable support feet 12, bearing plate 13, locking structure 14;

[0025] Lifting mechanism 20, lifting seat 21, lifting screw 22, adjusting handwheel 23

[0026] Mounting base 30, hinge lug 31;

[0027] Adjustment mechanism 40, swing seat 41, adjustment screw 42, mounting head 43, swing handwheel 44, rotating block 45;

[0028] Emulsifying and stirring mechanism 50, motor 51, fixed frame 52, stator 53, rotor 54, guide hole 55. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this disclosure, unless otherwise stated, "a plurality of" means two or more.

[0030] Reference Figures 1 to 3 As shown, this application discloses an emulsifier, including a frame 10, a lifting mechanism 20, a mounting base 30, an adjusting mechanism 40, and an emulsifying and stirring mechanism 50. The lifting mechanism 20 is disposed on the frame 10; the mounting base 30 is hinged to the lifting end of the lifting mechanism 20; the adjusting mechanism 40 is installed on the lifting end of the lifting mechanism 20, and its output end is hinged to the mounting base 30; the emulsifying and stirring mechanism 50 is installed on the mounting base 30.

[0031] In this application, the lifting mechanism 20 can be a conventional lifting electric cylinder or other structure, while the emulsifying and stirring mechanism 50 can be a conventional structure in this application. Of course, it can also adopt the technical solution in patent CN109550429B-Emulsifier, which will not be described in detail here.

[0032] It should be noted that, for ease of movement and fixation, the bottom of the frame 10 described in this application is provided with several casters 11 and adjustable support feet 12. The adjustable support feet 12 can adjust the height, which is beneficial for adjusting the extension and retraction amount according to the actual use. The casters 11 are casters with brakes.

[0033] In some possible implementations, since the emulsifying stirring mechanism 50 in this application can adjust its tilt angle, this application aims to improve the uniformity of mixing of the solution throughout the container, especially when the cross-section of the container is at least twice the cross-section of the working end of the emulsifying stirring mechanism 50. In this case, if the viscosity of the solution is high, it is difficult to uniformly mix or stir the solution near the inner wall of the container during the stirring process. Therefore, the tilt angle of the emulsifying stirring mechanism 50 can be adjusted so that one side of the emulsifying stirring mechanism 50 can be stirred. If the user then rotates the container, the entire perimeter of the container can be stirred. See also... Figure 3 Of course, in some embodiments, the frame 10 is provided with a rotatable support plate 13, the support plate 13 is located directly below the emulsifying and stirring mechanism 50, and the frame 10 is provided with a locking structure 14 for locking the support plate 13. The locking structure 14 can be a pin structure, in which case the support plate 13 can be provided with positioning holes.

[0034] This emulsifier uses a lifting mechanism 20 to drive the emulsifying stirring mechanism 50 to stir the solution at different depths, ensuring the quality of stirring. An adjustment mechanism 40 is designed to adjust the tilt angle of the mounting base 30, thereby adjusting the stirring angle of the emulsifying stirring mechanism 50, achieving direction adjustment and improving the overall emulsification effect. Simultaneously, the adjustable tilt angle of the emulsifying stirring mechanism 50 facilitates workers in removing or placing it from the mixing tank, avoiding the problem of traditional methods requiring lifting the emulsifying stirring mechanism 50 to its maximum limit for removal. This reduces the lifting height of the lifting mechanism 20, making it suitable for environments with extremely limited space.

[0035] See Figures 1 to 2In one embodiment of this application, to improve the convenience of controlling the lifting mechanism, the lifting mechanism 20 includes a lifting seat 21, a lifting screw 22, and an adjusting handwheel 23. The lifting screw 22 is rotatably mounted on the frame 10. The adjusting handwheel 23 is located at the upper end of the lifting screw 22. The other end of the lifting screw 22 cooperates with a lead screw nut on the lifting seat 21. The mounting base 30 is hinged to the lifting seat 21, and the adjusting mechanism 40 is mounted on the lifting seat 21. When the operator drives the lifting screw 22 to rotate by adjusting the handwheel 23, the lifting seat 21 can be raised or lowered relative to the frame 10. Of course, in some embodiments, the lifting screw 22 can also be rotated by a drive motor mounted on the frame 10 to achieve lifting and lowering, which can effectively reduce labor intensity.

[0036] In some possible implementations, to facilitate adjustment of the swing angle of the emulsifying stirring mechanism 50 relative to the lifting seat 21, in one embodiment of this application, the adjusting mechanism 40 includes a swing seat 41, a rotating block 45 rotatably mounted on the swing seat 41, an adjusting screw 42 rotatably mounted on the rotating block 45, and a mounting head 43 rotatably mounted on one end of the adjusting screw 42. The mounting head 43 is hinged to the mounting seat 30, and a swing handwheel 44 is provided on the other end of the adjusting screw 42. The swing seat 41 is mounted on the lifting seat 21. Of course, in some embodiments, to prevent relative rotation between the adjusting screw 42 and the swing seat 41, a locking nut may also be provided on the adjusting screw 42.

[0037] In some possible implementations, to facilitate the installation of the mounting head 43, the mounting base 30 is provided with a hinge ear 31, which is hinged to the mounting head 43.

[0038] See Figure 1 and Figure 3 In one embodiment of this application, to ensure the quality of emulsification, the emulsification stirring mechanism 50 includes a motor 51, a fixed frame 52, and a stator 53 disposed on the lower end of the fixed frame 52. The motor 51 is mounted on the mounting base 30, and the upper end of the fixed frame 52 is mounted on the mounting base 30. The rotating shaft of the motor 51 movably passes through the mounting base 30 and is located inside the stator 53, where a rotor 54 is disposed. The rotor 54 is provided with several stirring blades. The outer shell of the stator 53 is provided with several guide holes 55. In this application, the stator 53 has a cylindrical structure with an open bottom and a closed top. During the rotation of the rotor 54, the solution is drawn in from the bottom of the stator 53, and because the top is closed, the solution can only be squeezed out through the guide holes 55, which can effectively ensure the quality of stirring.

[0039] In some possible implementations, to improve shearing and circulation capabilities, the guiding directions of all the guide holes 55 are tangent to a virtual circle coaxial with the stator 53 in a clockwise direction. The axial directions of all the guide holes 55 do not point towards the axis of the stator 53. This arrangement allows the solution within the stator 53 to rotate to some extent as it exits through the guide holes 55, which helps to agitate the solution throughout the container.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. An emulsifying machine characterized in that, include: frame; A lifting mechanism is mounted on the frame; Mounting base, which is hinged to the lifting end of the lifting mechanism; An adjustment mechanism is installed on the upgrading end of the lifting mechanism, and its output end is hinged to the mounting base; An emulsifying and stirring mechanism is mounted on the mounting base.

2. An emulsifying machine according to claim 1, characterised in that The lifting mechanism includes a lifting seat, a lifting screw, and an adjusting handwheel. The lifting screw is rotatably mounted on the frame. The adjusting handwheel is located at the upper end of the lifting screw. The other end of the lifting screw is engaged with a lead screw nut on the lifting seat. The mounting seat is hinged to the lifting seat. The adjusting mechanism is mounted on the lifting seat.

3. An emulsifying machine according to claim 2, characterised in that The adjustment mechanism includes a swing seat, a rotating block rotatably mounted on the swing seat, an adjusting screw rotatably mounted on the rotating block, and a mounting head rotatably mounted on one end of the adjusting screw. The mounting head is hinged to the mounting seat, and a swing handwheel is provided on the other end of the adjusting screw. The swing seat is mounted on the lifting seat.

4. An emulsifying machine according to claim 3, characterised in that The mounting base is provided with a hinge lug, which is hinged to the mounting head.

5. An emulsifying machine according to claim 1, characterised in that The emulsification and stirring mechanism includes a motor, a fixed frame, and a stator disposed on the lower end of the fixed frame. The motor is mounted on the mounting base, and the upper end of the fixed frame is mounted on the mounting base. The motor shaft moves through the mounting base and is located inside the stator, where a rotor is disposed. The rotor is provided with a plurality of stirring blades. The outer shell of the stator is provided with a plurality of guide holes.

6. An emulsifier according to claim 5, characterized in that, The guiding direction of the guide hole is tangent to a virtual circle coaxial with the stator in a clockwise direction.

7. An emulsifying machine according to claim 1, wherein The bottom of the frame is equipped with several casters and adjustable support feet.

8. An emulsifying machine according to claim 1, characterised in that The frame is provided with a rotatable support plate, which is located directly below the emulsifying and stirring mechanism. The frame is also provided with a locking structure for locking the support plate.

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