A wind turbine tower spraying device
By introducing a folding hood and a dust collection system into the wind turbine tower spraying device, the problems of paint scattering and dripping were solved, paint recycling and effective treatment of exhaust gas were achieved, and the environmental friendliness and efficiency of the spraying process were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO JIAJUXIN MASCH EQUIP MFG CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-03
AI Technical Summary
Existing wind turbine tower spraying equipment suffers from problems such as paint scattering, environmental pollution, and material waste during the spraying process, and cannot effectively recover dripping paint.
A wind turbine tower spraying device was designed, which adopts a folding cover, a dust collection system and a V-shaped groove structure. The folding cover is driven by an electric push rod to unfold and form a closed space. The dust collection hose and fan are used to create negative pressure to collect the spraying exhaust gas, and the dripping paint is recovered through the V-shaped groove, so as to achieve effective capture and treatment of paint mist and exhaust gas in the closed space.
It reduces the leakage of paint mist and exhaust gas, improves exhaust gas capture efficiency, reduces the impact on the environment and operators, and at the same time enables effective paint recycling, reducing material waste.
Smart Images
Figure CN224443483U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wind turbine tower spraying technology, and in particular to a wind turbine tower spraying device. Background Technology
[0002] The wind turbine tower is a core component of wind power generation, primarily serving a supporting role and absorbing vibrations from the turbine to ensure stable operation. It is mainly constructed using CNC cutting, plate rolling, and welding processes to ensure the tower's precision and strength. Applying anti-corrosion coatings effectively isolates the tower from corrosive substances such as moisture, salt spray, and acid rain, preventing oxidation and rusting of the steel.
[0003] An existing wind turbine tower spraying device (Announcement No.: CN221360560U) delivers paint to a distribution ring and a distribution plate via a diaphragm pump. A second motor drives a threaded rod to rotate, causing the distribution ring and distribution plate to move up and down. Two sets of nozzles simultaneously spray the inner and outer walls of the tower. This eliminates the need for manual spraying, saving time and improving efficiency. The spraying process is automated, preventing the paint from affecting the health of operators. However, the open-type spraying method results in a large amount of paint scattering, wasting materials, polluting the environment, and creating harmful sprays that affect the physical and mental health of operators. Furthermore, dripping paint falls directly onto the conveyor belt, requiring additional cleaning and being non-recoverable, further exacerbating material waste and environmental burden. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a wind turbine tower spraying device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A wind turbine tower spraying device includes a collector box, a support base, and a bracket. A top mounting plate is provided above the collector box, and a pull-out box is slidably installed at the bottom of the collector box. An electric push rod is installed on the outer side wall of the collector box via fasteners. The electric push rod is fixedly connected to the top mounting plate via an output shaft. A folding cover is provided between the lower end of the top mounting plate and the collector box. A filter box is installed on the side of the collector box away from the bracket via fasteners. A fan is provided on one side of the filter box. A dust suction hood is fixedly installed at the upper end of the top mounting plate. A dust suction hose is fixedly provided between the dust suction hood and the filter box. A second electric push rod is fixedly installed inside the bracket. A slider is fixedly installed on the second electric push rod. A first conveying pipe is fixedly installed on the slider, and a second spray head is fixedly installed at the bottom end of the first conveying pipe.
[0007] As a further embodiment of this utility model, the outer wall of the bracket is provided with a paint tank, the top of the paint tank is fixedly provided with a telescopic tube, and the other end of the telescopic tube is fixedly connected to the conveying pipe.
[0008] As a further embodiment of this utility model, a pump is fixedly installed on the telescopic pipe, the second conveying pipe is fixedly provided at one end of the first conveying pipe near the second nozzle, and the first nozzle is fixedly provided at the other end of the second conveying pipe.
[0009] As a further embodiment of this utility model, the two ends of the folding cover are respectively connected to the top mounting plate and the upper end of the collector box by Velcro, and the filter box is equipped with a filter screen by fasteners.
[0010] As a further embodiment of this utility model, the support base is fixedly connected to the inner wall of the collector box, and the bracket is fixedly connected to the outer wall of the collector box.
[0011] As a further embodiment of this utility model, the electric push rods are evenly distributed on the collector box, the slider is slidably connected to the bracket, and a dust extraction pipe is fixedly provided between the fan and the filter box.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In operation, the system consists of a folding hood, a top mounting plate, an electric actuator, a suction hose, a suction hood, a filter box, and a fan. When the electric actuator drives the top mounting plate upwards, it unfolds the folding hood to form a semi-enclosed space, preventing the spread of paint mist during spraying and avoiding direct contact between the paint and the external environment and operators. The folding hood, when folded, does not occupy extra space, facilitating the hoisting and transport of the tower. Simultaneously, when the fan operates, it creates negative pressure at the suction hood through the suction hose, causing the exhaust gases generated during spraying to naturally diffuse upwards and rise along the surface of the tower under the influence of negative pressure. After being effectively captured by the dust collection hood, the paint enters the filter box for processing. Through the cooperation of the two, the leakage of paint mist and exhaust gas is reduced, and the exhaust gas is concentrated and gathered upwards in the enclosed space, which improves the exhaust gas capture efficiency and ensures that most of the exhaust gas can be collected and treated, further reducing the impact on the environment and operators. In addition, through the V-shaped groove in the collection box and the pull-out box, the paint dripping or excess paint during the spraying process will slide down the surface of the support base to the V-shaped groove, and after being collected by the V-shaped groove, it flows to the pull-out box, realizing the effective recycling of paint waste and reducing raw material waste. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a wind turbine tower spraying device proposed in this utility model;
[0015] Figure 2This is a cross-sectional structural diagram of a wind turbine tower spraying device proposed in this utility model;
[0016] Figure 3 This is a schematic diagram of the support structure of a wind turbine tower spraying device proposed in this utility model;
[0017] Figure 4 This is a schematic diagram of the disassembled support structure of a wind turbine tower spraying device proposed in this utility model;
[0018] In the diagram: 1. Manifold box; 101. Folding cover; 102. Electric push rod one; 103. Pull-out box; 104. Filter box; 105. Dust collection hood; 106. Nozzle one; 2. Support base; 201. Delivery pipe one; 202. Nozzle two; 203. Delivery pipe two; 3. Bracket; 301. Paint tank; 302. Electric push rod two; 303. Telescopic pipe; 4. Filter screen; 5. Fan; 6. Dust collection pipe; 7. Dust collection hose; 8. Pump; 801. Slider; 802. Top mounting plate. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Reference Figures 1-4A wind turbine tower spraying device includes a collector box 1, a support base 2, and a bracket 3. A top mounting plate 802 is provided above the collector box 1, and a pull-out box 103 is slidably installed at the bottom of the collector box 1. An electric push rod 102 is installed on the outer side wall of the collector box 1 by fasteners. The electric push rod 102 is fixedly connected to the top mounting plate 802 through an output shaft. A folding cover 101 is provided between the lower end of the top mounting plate 802 and the collector box 1. A filter box 104 is installed on the side of the collector box 1 away from the bracket 3 by fasteners. A fan 5 is provided on one side of the filter box 104. A dust suction hood 105 is fixedly installed on the upper end of the top mounting plate 802. A dust suction hose 7 is fixedly provided between the dust suction hood 105 and the filter box 104. An electric push rod 202 is fixedly installed inside the bracket 3. A slider 801 is fixedly installed on the electric push rod 202. A conveying pipe 201 is fixedly installed on the slider 801. A spray nozzle 202 is fixedly installed at the bottom end of the conveying pipe 201.
[0023] In use, after the tower is placed on the support base 2 using hoisting equipment, the electric push rods 102 are activated simultaneously to drive the top mounting plate 802 upward. The top mounting plate 802 then unfolds the folding cover 101, forming a closed space for protection. Next, the fan 5 is turned on, creating negative pressure in the closed space through the suction hose 7 via the dust suction hood 105, ensuring that the spraying exhaust gas is effectively collected and treated. The electric push rod 302 is activated to drive the slider 801 to move, placing the spray nozzle 106 and the spray... The first two nozzles 202 are adjusted to the preset telescopic position, and the pump 8 is started to work, delivering the paint to the two sets of nozzles to carry out automated spraying on the inner and outer walls of the tower. During the spraying process, the exhaust gas generated rises along the surface of the tower under negative pressure, is captured by the dust hood 105, and enters the filter box 104 for treatment through the dust suction hose 7. The excess paint slides down the surface of the support 2 into the V-shaped groove of the collection box 1, and flows into the pull-out box 103 after being collected by the V-shaped groove, so as to effectively recycle the waste.
[0024] In this embodiment, a paint tank 301 is provided on the outer side wall of the bracket 3, and a telescopic tube 303 is fixedly provided on the top of the paint tank 301. The other end of the telescopic tube 303 is fixedly connected to the conveying tube 201.
[0025] In use, the filter screen 4 inside the filter box 104 is composed of a coarse filter screen, an activated carbon filter screen and a fine filter screen stacked in sequence, which can filter paint particles and harmful volatile substances in the exhaust gas layer by layer, thereby improving the exhaust gas purification effect.
[0026] In this embodiment, a pump 8 is fixedly installed on the telescopic pipe 303, and a second delivery pipe 203 is fixedly installed at one end of the first delivery pipe 201 near the second nozzle 202, while a first nozzle 106 is fixedly installed at the other end of the second delivery pipe 203.
[0027] When in use, the folding cover 101 is made of flexible transparent PVC material, which can be flexibly unfolded or folded by the electric push rod 102, and allows the operator to clearly observe the internal spraying situation.
[0028] In this embodiment, the two ends of the folding cover 101 are connected to the top mounting plate 802 and the upper end of the collection box 1 by Velcro, and the filter box 104 is equipped with a filter screen 4 by fasteners.
[0029] When in use, the collector box 1 has a V-shaped collecting groove, which can guide the dripping paint to gather along the groove wall and into the pull-out box 103, reducing paint residue in the box.
[0030] In this embodiment, the support base 2 is fixedly connected to the inner wall of the collector box 1, and the bracket 3 is fixedly connected to the outer wall of the collector box 1.
[0031] When in use, the electric actuator 102 and electric actuator 2302 are model CKEY1-S0, and the fan 5 is model ZT-PF4-72.
[0032] In this embodiment, the electric push rods 102 are evenly distributed on the collection box 1, the slider 801 is slidably connected to the bracket 3, and the dust extraction pipe 6 is fixedly provided between the fan 5 and the filter box 104.
[0033] When in use, the edges of the folding cover 101 are sewn with Velcro hooks, and the support base 2 and the top mounting plate 802 are fixed with Velcro loops at corresponding positions. When attached, they can be quickly fixed to form a closed space. After being torn open, they can be folded and stored flexibly.
[0034] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: When preparing to spray paint the wind turbine tower, after the tower is placed on the support base 2 by the hoisting equipment, each set of electric push rods 102 is started simultaneously, driving the top mounting plate 802 to rise vertically. The top mounting plate 802 drives the folding cover 101 to unfold, forming a closed space for protection. Then, the fan 5 is turned on, so that the dust suction hood 105 forms a negative pressure in the closed space through the dust suction hose 7, ensuring that the spraying exhaust gas is effectively collected and treated. The electric push rod 302 is turned on, driving the slider 801 to move, adjusting the nozzle 106 and nozzle 202 to the preset extension position. The pump 8 is started to work and... The paint is delivered to two sets of nozzles for automated spraying of the inner and outer walls of the tower. During the spraying process, the exhaust gas generated rises along the surface of the tower under negative pressure, is captured by the dust collection hood 105, and then enters the filter box 104 for treatment through the dust collection hose 7. Excess paint slides down the surface of the support base 2 into the V-shaped groove of the collection box 1, and flows into the pull-out box 103 after being collected in the V-shaped groove. After the spraying operation is completed, the spraying equipment is turned off, the fan 5 runs for a delay to ensure that the exhaust gas is removed, and then it is turned off. Then the electric push rod 102 is started to drive the top mounting plate 802 to descend vertically, which drives the folding cover 101 to fold up. Finally, the tower is lifted and removed from the support base 2, and the collected paint waste is removed from the pull-out box 103 for treatment.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A wind power tower spraying device, comprising a current collecting box (1), a supporting seat (2) and a support (3), characterized in that: A top mounting plate (802) is provided above the collector box (1), and a pull-out box (103) is slidably installed at the bottom of the collector box (1). An electric push rod (102) is installed on the outer side wall of the collector box (1) by fasteners. The electric push rod (102) is fixedly connected to the top mounting plate (802) through an output shaft. A folding cover (101) is provided between the lower end of the top mounting plate (802) and the collector box (1). A filter box (104) is installed on the side of the collector box (1) away from the bracket (3) by fasteners. A fan (5) is provided on one side of the filter box (104). A dust hood (105) is fixedly installed on the upper end of the top mounting plate (802). A dust suction hose (7) is fixed between the dust hood (105) and the filter box (104). An electric push rod (302) is fixedly installed inside the bracket (3). A slider (801) is fixedly installed on the electric push rod (302). A conveying pipe (201) is fixedly installed on the slider (801). A nozzle (202) is fixedly installed at the bottom end of the conveying pipe (201).
2. The wind turbine tower spraying device according to claim 1, characterized in that, The outer wall of the bracket (3) is provided with a paint tank (301), and a telescopic pipe (303) is fixedly provided on the top of the paint tank (301). The other end of the telescopic pipe (303) is fixedly connected to the first conveying pipe (201).
3. The wind turbine tower spraying device according to claim 2, characterized in that, A pump (8) is fixedly installed on the telescopic pipe (303). The first conveying pipe (201) is fixedly provided with the second conveying pipe (203) at one end near the second nozzle (202), and the second conveying pipe (203) is fixedly provided with the first nozzle (106) at the other end.
4. The wind turbine tower spraying device according to claim 1, characterized in that, The two ends of the folding cover (101) are connected to the top mounting plate (802) and the upper end of the collection box (1) by Velcro respectively, and the filter box (104) is provided with a filter screen (4) by fasteners.
5. A wind turbine tower spraying device according to claim 1, characterized in that, The support base (2) is fixedly connected to the inner wall of the collector box (1), and the bracket (3) is fixedly connected to the outer wall of the collector box (1).
6. The wind turbine tower spraying device according to claim 1, characterized in that, The electric push rods (102) are evenly distributed on the collection box (1), the slider (801) is slidably connected to the bracket (3), and a dust extraction pipe (6) is fixed between the fan (5) and the filter box (104).