A thermistor harness detector
By designing an automatic feeding and unloading mechanism, the problem of low efficiency caused by the need for manual loading and unloading of existing thermistor wire harness detectors has been solved, realizing continuous detection of thermistor wire harnesses and improving detection efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI YUANJING MEASURING EQUIP TESTING CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-03
AI Technical Summary
Existing thermistor harness detectors have low detection efficiency due to the need for manual installation and removal during use.
An automatic feeding and unloading mechanism was designed, consisting of a servo motor, a conveyor belt, a bearing plate, a limiting groove, and a collection groove, to achieve continuous detection of thermistor wire harnesses. The servo motor drives the conveyor belt to transport the wire harnesses to the detection mechanism and collect them automatically.
It improved testing efficiency, reduced the workload of staff, and enabled continuous testing of thermistor harnesses.
Smart Images

Figure CN224443825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermistor wire harness detection technology, and specifically to a thermistor wire harness detector. Background Technology
[0002] Thermistors are a type of sensitive element, classified into positive temperature coefficient (PTC) thermistors and negative temperature coefficient (NTC) thermistors according to their temperature coefficient. A typical characteristic of thermistors is their sensitivity to temperature; they exhibit different resistance values at different temperatures. PTC thermistors show higher resistance at higher temperatures, while NTC thermistors show lower resistance at higher temperatures. Both are semiconductor devices. Depending on the application, thermistors can also be manufactured into thermistor harnesses, forming cable assemblies with temperature detection capabilities. Thermistors require testing during the manufacturing process.
[0003] Existing thermistor harness detectors detect the thermistor harness by placing it in a heating chamber and heating it, then detecting the change in the detector's resistance. However, this method requires manual loading and unloading of the thermistor harness, resulting in low detection efficiency due to the low loading and unloading efficiency. Therefore, there is an urgent need for a thermistor harness detector to solve this problem. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The technical problem to be solved by this utility model is to provide a thermistor harness detector in light of the current state of the technology.
[0006] (II) Technical Solution
[0007] This utility model is achieved through the following technical solution: This utility model proposes a thermistor wire harness detector, including a detection platform, a conveyor belt arranged in the middle of the detection platform, multiple sets of support plates arrayed on the conveyor belt, a limit groove opened at the upper end of the support plate, a servo motor connected to one end of the conveyor belt, a collection groove fixed directly below the detection platform located below the conveyor belt, a storage drawer installed in the collection groove, two sets of sliding grooves symmetrically opened on both sides of the upper end of the detection platform, a screw installed in the sliding groove, a drive motor connected to one end of the screw, a screw block sleeved on the screw, and a conductive pinhole plate at the top of the screw block.
[0008] Furthermore, the conveyor belt is rotatably installed inside the testing platform, the output shaft of the servo motor is fixedly connected to the rotating shaft built into the conveyor belt, and a perforated plate is installed on the testing platform directly above the servo motor.
[0009] Furthermore, the support plate is bonded to the conveyor belt, and the limiting groove is formed on the support plate.
[0010] Furthermore, the collection trough is fixed to the bottom wall of the testing platform by screws, and the storage drawer is slidably disposed within the collection trough.
[0011] Furthermore, the chute is formed on the testing platform, the screw is rotatably installed in the chute, the output shaft of the drive motor is fixedly connected to one end of the screw, the screw block is threadedly connected to the screw, and the conductive pinhole plate is connected to the screw block by screws.
[0012] Furthermore, a bracket is fixed to one side of the upper end of the testing platform, an electric push rod is installed on the bracket, a sealing cover is fixed to the movable part of the electric push rod, and a U-shaped heating plate is fixed to the bottom end of the sealing cover.
[0013] Furthermore, a computer is fixed to one side of the upper end of the testing platform, and the computer has built-in testing software.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model has the following advantages:
[0016] This invention features a continuous automatic feeding and unloading mechanism consisting of a servo motor, conveyor belt, support plate, limiting groove, collection groove, and storage drawer. During operation, the operator simply places the thermistor wire harness into the limiting groove on the support plate. The servo motor then drives the conveyor belt to sequentially transport the thermistor wire harness to the detection mechanism for testing. After testing, the harness is transported again until it finally falls into the collection groove and storage drawer under its own weight. This method allows for continuous testing of thermistor wire harnesses while reducing the workload of the operator and effectively improving the device's testing efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of a thermistor harness detector according to the present invention;
[0018] Figure 2 This is a top view of the detection stage in the thermistor wire harness detector described in this utility model;
[0019] Figure 3 This is a bottom view of the thermistor harness detector described in this utility model;
[0020] Figure 4 This utility model describes a thermistor harness detector. Figure 3 Enlarged view of point A in the middle.
[0021] The annotations in the attached figures are explained as follows:
[0022] 1. Testing table; 2. Drive motor; 3. Support; 4. Electric push rod; 5. Sealing cover; 6. Conductive pinhole plate; 7. Slide rail; 8. Collection tank; 9. Storage drawer; 10. Conveyor belt; 11. Bearing plate; 12. Limiting groove; 13. Computer; 14. Screw; 15. Screw block; 16. Heating plate; 17. Servo motor. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0024] like Figures 1-4 As shown, a thermistor wire harness detector in this embodiment includes a detection platform 1. A conveyor belt 10 is arranged in the middle of the detection platform 1 to transport the thermistor electronic wire harness. Multiple sets of support plates 11 are arrayed on the conveyor belt 10. Limiting grooves 12 are opened at the upper end of the support plates 11 to limit the thermistor electronic wire harness. A servo motor 17 is connected to one end of the conveyor belt 10 to drive the conveyor belt 10 to rotate. A collection groove 8 is fixed directly below the conveyor belt 10 on the detection platform 1 to collect the qualified thermistor electronic wire harness. A storage drawer 9 is installed in the collection groove 8 to facilitate the cleaning of the collected wire harness. Two sets of sliding grooves 7 are symmetrically opened on both sides of the upper end of the detection platform 1. Screws 14 are installed in the sliding grooves 7. A drive motor 2 is connected to one end of the screw 14 to drive the screw 14 to rotate. A screw block 15 is sleeved on the screw 14. A conductive pinhole plate 6 is at the top of the screw block 15 to realize the conduction of the thermistor electronic wire harness circuit.
[0025] like Figures 1-4 In this embodiment, the conveyor belt 10 is rotatably installed inside the testing platform 1. The output shaft of the servo motor 17 is fixedly connected to the rotating shaft built into the conveyor belt 10. A perforated plate is installed on the testing platform 1 directly above the servo motor 17. The bearing plate 11 is bonded to the conveyor belt 10. The limiting groove 12 is formed on the bearing plate 11. The collecting groove 8 is fixed to the bottom wall of the testing platform 1 by screws. The storage drawer 9 is slidably disposed in the collecting groove 8. During use, the operator only needs to place the thermistor wire harness in the limiting groove 12 on the bearing plate 11. Then, the servo motor 17 drives the conveyor belt 10 to work and transport the thermistor wire harness to the bottom of the testing mechanism for testing. After the testing is completed, it continues to be transported and finally falls into the collecting groove 8 and storage drawer 9 by its own weight. This method can detect the continuity of the thermistor wire harness, while reducing the workload of the operator and effectively improving the testing efficiency of the device.
[0026] like Figures 1-4 In this embodiment, the slide groove 7 is formed on the testing platform 1, the screw 14 is rotatably installed in the slide groove 7, the output shaft of the drive motor 2 is fixedly connected to one end of the screw 14, the screw block 15 is threadedly connected to the screw 14, the conductive pinhole plate 6 is connected to the screw block 15 by screws, a bracket 3 is fixed on one side of the upper end of the testing platform 1, an electric push rod 4 is installed on the bracket 3, a sealing cover 5 is fixed on the movable part of the electric push rod 4, a U-shaped heating plate 16 is fixed at the bottom end of the sealing cover 5, a computer 13 is fixed on one side of the upper end of the testing platform 1, the computer 13 has built-in testing software, and the testing... During the test, when the thermistor electronic wire harness is placed below the sealing cover 5 under the action of the conveyor belt 10, the drive motor 2 drives the screw 14 to rotate, causing the screw block 15 to move the conductive pin plate 6 under the action of the thread and the slide groove 7, so that it connects with the pins at both ends of the thermistor electronic wire harness, realizing the circuit conduction. At the same time, the electric push rod 4 drives the sealing cover 5 to move down to seal the limiting groove 12, and the heating plate 16 heats the thermistor electronic wire harness. At this time, the software in the computer 13 displays the change in the resistance value of the thermistor wire harness, thereby realizing the detection of the thermistor electronic wire harness.
[0027] The specific implementation process of this embodiment is as follows: The device is placed in place and connected to an external power source. During use, the operator places the thermistor wire harness in the limiting groove 12 on the support plate 11. The servo motor 17 drives the conveyor belt 10 to rotate and transport it to the bottom of the sealing cover 5. Then, the drive motor 2 drives the screw 14 to rotate, so that the screw block 15 moves the conductive pin plate 6 under the action of the thread and the sliding groove 7, so that it connects with the pins at both ends of the thermistor wire harness, realizing the circuit conduction. At the same time, the electric push rod 4 drives the sealing cover 5 to move down to seal the limiting groove 12. The heating plate 16 heats the thermistor wire harness. At this time, the software in the computer 13 displays the change in the resistance value of the thermistor wire harness, thereby realizing the detection of the thermistor wire harness. After the detection is completed, it continues to be transported and finally falls into the storage drawer 9 in the collection groove 8 by its own gravity. This method can detect the continuity of the thermistor wire harness, while reducing the workload of the operator and effectively improving the detection efficiency of the device. The wire harness that fails the test is manually removed by the operator.
[0028] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A thermistor bead detector characterized by: The test platform includes a test stand (1), a conveyor belt (10) is provided in the middle of the test stand (1), multiple sets of bearing plates (11) are arrayed on the conveyor belt (10), a limit groove (12) is opened at the upper end of the bearing plate (11), a servo motor (17) is connected to one end of the conveyor belt (10), a collection trough (8) is fixed directly below the conveyor belt (10) on the test stand (1), a storage drawer (9) is installed in the collection trough (8), two sets of sliding grooves (7) are symmetrically opened on both sides of the upper end of the test stand (1), a screw (14) is installed in the sliding groove (7), a drive motor (2) is connected to one end of the screw (14), a screw block (15) is sleeved on the screw (14), and a conductive pinhole plate (6) is provided at the top of the screw block (15).
2. A thermistor bead detector according to claim 1, characterised in that: The conveyor belt (10) is rotatably installed inside the testing platform (1). The output shaft of the servo motor (17) is fixedly connected to the rotating shaft built into the conveyor belt (10). A perforated plate is installed on the testing platform (1) directly above the servo motor (17).
3. The thermistor harness detector according to claim 1, characterized in that: The bearing plate (11) is bonded to the conveyor belt (10), and the limiting groove (12) is formed on the bearing plate (11).
4. The thermistor harness detector according to claim 1, characterized in that: The collection trough (8) is fixed to the bottom wall of the testing platform (1) by screws, and the storage drawer (9) is slidably disposed in the collection trough (8).
5. A thermistor harness detector according to claim 4, characterized in that: The groove (7) is formed on the testing table (1), the screw (14) is rotatably installed in the groove (7), the output shaft of the drive motor (2) is fixedly connected to one end of the screw (14), the screw block (15) is connected to the screw (14) by a thread, and the conductive pinhole plate (6) is connected to the screw block (15) by a screw.
6. A thermistor harness detector according to claim 5, characterized in that: A bracket (3) is fixed on one side of the upper end of the testing platform (1). An electric push rod (4) is installed on the bracket (3). A sealing cover (5) is fixed on the movable part of the electric push rod (4). A U-shaped heating plate (16) is fixed at the bottom of the sealing cover (5).
7. A thermistor harness detector according to claim 6, characterized in that: A computer (13) is fixed on one side of the upper end of the testing station (1), and the computer (13) has built-in testing software.