A cleaning assembly based on a suction tape production

Abstract

This utility model discloses a cleaning component based on the production of tobacco suction ribbons, relating to the field of tobacco suction ribbon cleaning technology. It includes a first cleaning structure, a second cleaning structure, and a third cleaning structure. Two sets of first cleaning structures are obliquely installed inside the air chamber of the cigarette machine. The second cleaning structure is located on one side of the first cleaning structure. The third cleaning structure is located on one side of the second cleaning structure. The first, second, and third cleaning structures work together to clean the mesh of the tobacco suction ribbon. When the tobacco shreds become clogged in the mesh, they are promptly removed by the suction, ensuring unobstructed flow and maintaining the suction ribbon's adhesion to the tobacco. This extends the lifespan of the suction ribbon, reduces the operator's workload, prevents the tobacco shreds from standing upright on the splitting plate, and does not affect the normal operation of the leveler trimming the tobacco. The tobacco supply performance is good, preventing the position of the tightened section from drifting, thus forming a virtuous cycle.

Description

Technical Field

[0001] This utility model belongs to the field of suction ribbon cleaning technology, specifically a cleaning component based on suction ribbon production. Background Technology

[0002] A cigarette rolling machine is a machine that rolls tobacco into cigarettes using cigarette paper. During the cigarette production process, the tobacco shreds screened by the cigarette rolling machine are drawn into the air chamber by negative pressure suction. The air chamber, with the help of negative pressure suction and the suction belt, shapes the tobacco shreds. The weight of the cigarette is a relatively important indicator for measuring the quality of cigarette products. In the past, the adjustment method was to manually adjust the average deviation of the overall weight of the cigarette. This method was not very effective in adjusting for weight fluctuations. When the weight of the product fluctuates greatly, the sigma level decreases, and quality risks arise. Through production practice, analysis, and summarization, the cause of the weight fluctuation of the cigarette was found to be: the suction belt is a key component for the adsorption and transportation of tobacco shreds, acting as a bridge between the two processes.

[0003] In the actual production process of cigarette rolling machines, the tiny mesh of the suction belt can become clogged with tobacco of varying sizes, causing a continuous decrease in the suction effect of the suction belt and greater fluctuations in product weight. Since the suction belt is in motion, cleaning the tobacco stuck in it without causing negative effects becomes a challenge. Whenever the mesh of the suction belt becomes severely clogged, the operator needs to stop the machine in time to clean the suction belt or replace it with a new one. If cleaning is not done in time, it will cause a series of product quality problems, resulting in a decrease in the product's sigma level and failure to meet people's needs. Utility Model Content

[0004] The present invention aims to solve the technical problems existing in the prior art; to this end, the present invention proposes a cleaning component based on the production of suction ribbon.

[0005] A cleaning component based on a suction ribbon, applied to a cigarette machine, includes: a first cleaning structure, a second cleaning structure, and a third cleaning structure; two sets of the first cleaning structures are obliquely installed inside the air chamber of the cigarette machine and clean the suction ribbon, which has several sets of suction ribbon mesh holes; the second cleaning structure is located on one side of the first cleaning structure and works in conjunction with the first cleaning structure to clean the suction ribbon; the third cleaning structure is located on the side of the second cleaning structure away from the first cleaning structure and cleans the suction ribbon. The first, second, and third cleaning structures work together to clean the suction ribbon mesh holes, loosen any blockages in the tobacco, and promptly remove them with the suction, ensuring that the suction ribbon mesh holes are unobstructed and guaranteeing the suction ribbon's adsorption force on the tobacco.

[0006] As a further embodiment of this utility model: the first cleaning structure includes a first cleaning seat that is detachably fixed to the inner side wall of the air chamber and a cleaning roller that is rotatably disposed on the first cleaning seat; wherein, the outer surface of the cleaning roller is provided with a plurality of first cleaning brushes arranged in a circular array to clean the suction ribbon.

[0007] As a further embodiment of this utility model: the first cleaning seat is provided with a first mounting component that is detachably fixed to the air chamber; the cleaning roller is provided with a rotating support component connected to the first cleaning seat and a fixing rod that detachably fixes the rotating support component to the first cleaning seat; the cleaning roller is provided with a limiting rod that is rotatably connected to the rotating support component, the rotating support component has a "T" shaped structure, one end of the rotating support component is provided with a fixing hole that is connected to the fixing rod, the other end of the rotating support component is provided with a limiting hole that is connected to the limiting rod, and both the fixing rod and the limiting rod can be fitted with gaskets for fixing.

[0008] As a further embodiment of this utility model: the second cleaning structure includes a second cleaning seat that is inclined and fixed to the inner side wall of the air chamber and a cleaning box that is detachably fixed to the second cleaning seat; wherein, a plurality of sets of second cleaning brushes for cleaning the suction ribbon are detachably installed on the inner top surface of the second cleaning seat, the upper end of the cleaning box is provided with an opening structure, the two ends of the opening structure are outwardly flared and the middle is rectangular, the interior of the cleaning box is provided with a first through groove communicating with the opening structure, and the rear end face of the cleaning box is provided with a second through groove communicating with the first through groove.

[0009] As a further embodiment of this utility model: the rear side of the second cleaning seat is provided with a connecting groove for placing the cleaning box; the front end of the second cleaning seat is symmetrically equipped with a second mounting member for fixing the second cleaning seat and the cleaning box to the inner side wall of the air chamber; the second cleaning seat is provided with a cleaning groove; the second cleaning seat is provided with a second mounting groove for fixing the second mounting member; the second mounting member can move in the second mounting groove to adjust the position of the cleaning box.

[0010] As a further embodiment of this utility model: the third cleaning structure includes a third cleaning seat detachably fixed to the inner side wall of the air chamber and a cleaning plate detachably fixed to the third cleaning seat; wherein, the cleaning plate has an "L" shaped structure; and several sets of third cleaning brushes for cleaning the suction ribbon can be detachably installed on the inner side of the third cleaning seat and the inner side of the cleaning plate.

[0011] As a further embodiment of this utility model: a mounting plate is integrally formed on one side of the third cleaning seat, the thickness of the mounting plate being smaller than the thickness of the third cleaning seat; third mounting components that can be detachably fixed to the inner side wall of the air chamber are symmetrically arranged on the mounting plate, the number of the third mounting components is set to several groups, the mounting plate is provided with a third mounting groove that matches the third mounting component, and a gasket that connects to the several groups of third mounting components can be provided on the lower end face of the mounting plate.

[0012] As a further embodiment of this utility model: the interior of the air chamber is equipped with several sets of compaction wheels that match the first cleaning structure and suction rollers that match the third cleaning structure; the air chamber is provided with a negative pressure dust removal hole located on one side of the second cleaning structure; a suction guide rail is provided between the compaction wheel and the suction roller; the interior of the air chamber is equipped with a guide wheel that matches the compaction wheel and a guide member for fixing the guide wheel; the guide member is located above the third cleaning structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The present invention, through the cleaning components, the first cleaning structure, the second cleaning structure and the third cleaning structure, can clean the mesh of the suction ribbon. After the tobacco is loosened and the mesh of the suction ribbon is blocked, it is promptly sucked away by the suction, which can ensure that the mesh of the suction ribbon is unobstructed, ensure the suction ribbon's adsorption force on the tobacco, extend the service life of the suction ribbon, reduce the labor intensity of the operator, and at the same time, prevent the tobacco from standing upright on the splitting plate, which will not affect the normal operation of the leveler trimming the tobacco. The tobacco supply performance is good, and the position of the tight head section is avoided, forming a virtuous cycle. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model.

[0016] Figure 2 This is a partial structural diagram of the first cleaning structure in this utility model.

[0017] Figure 3 This is an exploded view of the first cleaning structure in this utility model.

[0018] Figure 4 This is a partial structural diagram of the second cleaning structure in this utility model.

[0019] Figure 5 This is an exploded view of the second cleaning structure in this utility model.

[0020] Figure 6 This is a partial structural diagram of the third cleaning structure in this utility model.

[0021] Figure 7This is an exploded view of the third cleaning structure in this utility model.

[0022] In the diagram: 1. Air chamber; 2. First cleaning structure; 3. Second cleaning structure; 4. Third cleaning structure; 5. First cleaning seat; 6. Cleaning roller; 7. First cleaning brush; 8. First mounting component; 9. Rotating support component; 10. Fixed rod; 11. Limiting rod; 12. Second cleaning seat; 13. Cleaning box; 14. Second cleaning brush; 15. Second mounting component; 16. Third cleaning seat; 17. Cleaning plate; 18. Third cleaning brush; 19. Mounting plate; 20. Third mounting component; 21. Compacting roller; 22. Suction roller; 23. Negative pressure dust removal hole; 24. Suction guide rail; 25. Guide wheel; 26. Guide component. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0024] Example 1

[0025] Please see Figure 1 - Figure 7 This application provides a cleaning component based on a suction ribbon, applied to a cigarette machine, comprising: a first cleaning structure 2, a second cleaning structure 3, and a third cleaning structure 4; two sets of first cleaning structures 2 are obliquely installed inside the air chamber 1 of the cigarette machine and clean the suction ribbon, the suction ribbon being provided with several sets of suction ribbon mesh holes; the second cleaning structure 3 is located on one side of the first cleaning structure 2 and cooperates with the first cleaning structure 2 to clean the suction ribbon; the third cleaning structure 4 is located on the side of the second cleaning structure 3 away from the first cleaning structure 2 and cleans the suction ribbon. The first cleaning structure 2, the second cleaning structure 3, and the third cleaning structure 4 work together to clean the suction ribbon mesh holes, loosen the clogged tobacco, and promptly remove it with the suction, ensuring that the suction ribbon mesh holes are unobstructed and guaranteeing the suction ribbon's adsorption force on the tobacco.

[0026] The first cleaning structure 2 includes a first cleaning seat 5 detachably fixed to the inner wall of the air chamber 1 and a cleaning roller 6 rotatably mounted on the first cleaning seat 5; wherein, the outer surface of the cleaning roller 6 is equipped with a plurality of first cleaning brushes 7 arranged in a circular array to clean the suction ribbon.

[0027] The first cleaning seat 5 is provided with a first mounting part 8 that can be detachably fixed to the air chamber 1; the cleaning roller 6 is provided with a rotating support 9 connected to the first cleaning seat 5 and a fixing rod 10 that detachably fixes the rotating support 9 to the first cleaning seat 5; the cleaning roller 6 is provided with a limiting rod 11 that is rotatably connected to the rotating support 9. The rotating support 9 has a "T" shaped structure. One end of the rotating support 9 is provided with a fixing hole that is connected to the fixing rod 10, and the other end of the rotating support 9 is provided with a limiting hole that is connected to the limiting rod 11. Gaskets for fixing can be fitted on both the fixing rod 10 and the limiting rod 11.

[0028] The second cleaning structure 3 includes a second cleaning seat 12 that is inclinedly fixed to the inner wall of the air chamber 1 and a cleaning box 13 that is detachably fixed to the second cleaning seat 12; wherein, a number of sets of second cleaning brushes 14 for cleaning the suction ribbon are detachably installed on the inner top surface of the second cleaning seat 12, the upper end of the cleaning box 13 is provided with an opening structure, the two ends of the opening structure are outwardly flared and the middle is rectangular, the interior of the cleaning box 13 is provided with a first through groove communicating with the opening structure, and the rear end face of the cleaning box 13 is provided with a second through groove communicating with the first through groove.

[0029] The rear side of the second cleaning seat 12 is provided with a connecting groove for placing the cleaning box 13; the front end of the second cleaning seat 12 is symmetrically equipped with a second mounting member 15 for fixing the second cleaning seat 12 and the cleaning box 13 to the inner side wall of the air chamber 1. The second cleaning seat 12 is provided with a cleaning groove and a second mounting groove for fixing the second mounting member 15. The second mounting member 15 can move in the second mounting groove to adjust the position of the cleaning box 13.

[0030] The third cleaning structure 4 includes a third cleaning seat 16 that is detachably fixed to the inner wall of the air chamber 1 and a cleaning plate 17 that is detachably fixed to the third cleaning seat 16; wherein, the cleaning plate 17 has an "L" shaped structure; several sets of third cleaning brushes 18 for cleaning the suction ribbon can be detachably installed on the inner side of the third cleaning seat 16 and the inner side of the cleaning plate 17.

[0031] The third cleaning seat 16 has an integrally formed mounting plate 19 on one side. The thickness of the mounting plate 19 is smaller than that of the third cleaning seat 16. The mounting plate 19 is symmetrically provided with third mounting parts 20 that can be detachably fixed to the inner wall of the air chamber 1. The number of third mounting parts 20 is set to several groups. The mounting plate 19 is provided with third mounting grooves that match the third mounting parts 20. The lower end face of the mounting plate 19 can be provided with gaskets that connect to the several groups of third mounting parts 20.

[0032] The air chamber 1 is equipped with several sets of compaction rollers 21 that match the first cleaning structure 2 and suction rollers 22 that match the third cleaning structure 4. The air chamber 1 is provided with negative pressure dust removal holes 23 located on one side of the second cleaning structure 3. A suction guide rail 24 is provided between the compaction rollers 21 and the suction rollers 22. The air chamber 1 is equipped with guide rollers 25 that match the compaction rollers 21 and guide members 26 for fixing the guide rollers 25. The guide members 26 are located above the third cleaning structure 4.

[0033] In summary, by installing two sets of first cleaning structures 2 on one side of the compaction wheel 21, installing the second cleaning structure 3 on one side of the first cleaning structure 2, and installing the third cleaning structure 4 below the guide member 26, the suction ribbon passes sequentially through the compaction wheel 21, the first cleaning structure 2, the second cleaning structure 3, the guide wheel 25, the third cleaning structure 4, the suction ribbon wheel 22, and the suction guide rail 24. When the suction ribbon moves, the first cleaning structure 2, the second cleaning structure 3, and the third cleaning structure 4 work together to clean the suction ribbon mesh. After the tobacco is loosened from the blocked mesh, it is promptly drawn away by the suction, ensuring that the suction ribbon mesh is unobstructed, guaranteeing the suction ribbon's adsorption force on the tobacco, extending the service life of the suction ribbon, and reducing the operator's labor intensity. At the same time, it avoids the tobacco from standing upright on the splitting plate, which will not affect the normal operation of the leveler trimming the tobacco. The tobacco supply performance is good, and the position of the tight end section is avoided, forming a virtuous cycle. After the cleaning component is installed on the ZJ17 cigarette machine, the rolling and packaging workshop records and counts the production data in a timely manner. The final result shows that the sigma level of product weight has increased from 3.90 to 4.28.

[0034] The first mounting component 8 removes the first cleaning seat 5, removes the limiting rod 11 from the rotating support component 9, and removes the fixing rod 10 from the rotating support component 9, thereby cleaning and maintaining the first cleaning brush 7 on the rotating support component 9. The second mounting component 15 removes the second cleaning seat 12 and the cleaning box 13 from the second cleaning seat 12 for cleaning and maintenance. The third mounting component 20 removes the mounting plate 19 and removes the mounting plate 19 and the third cleaning seat 16 for cleaning and maintenance.

[0035] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A cleaning assembly based on the production of a suction tape, applied to a cigarette making machine, characterized in that, include: Two sets of first cleaning structures (2) are installed at an angle inside the air chamber (1) of the cigarette machine and clean the suction ribbon; The second cleaning structure (3) is located on one side of the first cleaning structure (2) and works in conjunction with the first cleaning structure (2) to clean the suction ribbon; The third cleaning structure (4) is located on the side of the second cleaning structure (3) away from the first cleaning structure (2) and cleans the suction ribbon.

2. A cleaning assembly based on a production of a band, according to claim 1, characterized in that, The first cleaning structure (2) includes a first cleaning seat (5) that is detachably fixed to the inner wall of the air chamber (1) and a cleaning roller (6) that is rotatably mounted on the first cleaning seat (5); The outer surface of the cleaning roller (6) is equipped with several sets of first cleaning brushes (7) for cleaning the suction ribbon in a circular array.

3. A cleaning assembly based on a production of a band, according to claim 2, characterized in that, The first cleaning seat (5) is provided with a first mounting part (8) that can be detachably fixed to the air chamber (1); The cleaning roller (6) is provided with a rotating support (9) connected to the first cleaning seat (5) and a fixing rod (10) that detachably fixes the rotating support (9) to the first cleaning seat (5); The cleaning roller (6) is provided with a limiting rod (11) that is rotatably connected to the rotating support (9).

4. A cleaning assembly based on a banding production according to claim 1, characterized in that, The second cleaning structure (3) includes a second cleaning seat (12) that is inclinedly fixed to the inner wall of the air chamber (1) and a cleaning box (13) that is detachably fixed to the second cleaning seat (12); Among them, the inner top surface of the second cleaning seat (12) is detachably equipped with several sets of second cleaning brushes (14) for cleaning the suction ribbon.

5. A cleaning assembly based on a banding production according to claim 4, characterized in that, The rear side of the second cleaning seat (12) is provided with a connecting groove for placing the cleaning box (13); The front end of the second cleaning seat (12) is symmetrically equipped with a second mounting component (15) that fixes the second cleaning seat (12) and the cleaning box (13) to the inner wall of the air chamber (1).

6. A cleaning assembly based on a banding production according to claim 1, characterized in that, The third cleaning structure (4) includes a third cleaning seat (16) that is detachably fixed to the inner wall of the air chamber (1) and a cleaning plate (17) that is detachably fixed to the third cleaning seat (16); The cleaning plate (17) has an "L" shaped structure. The inner side of the third cleaning seat (16) and the inner side of the cleaning plate (17) can be detachably fitted with several sets of third cleaning brushes (18) for cleaning the suction ribbon.

7. A cleaning assembly based on a banding production according to claim 6, characterized in that, The third cleaning seat (16) has an integrally formed mounting plate (19) on one side; The mounting plate (19) is symmetrically provided with a third mounting component (20) that can be detachably fixed to the inner wall of the air chamber (1).

8. A cleaning assembly based on a banding production according to claim 1, characterized in that, The air chamber (1) is equipped with a compaction wheel (21) that matches the first cleaning structure (2) and a suction wheel (22) that matches the third cleaning structure (4); The air chamber (1) is provided with a negative pressure dust removal hole (23) located on one side of the second cleaning structure (3); A wire-suction guide rail (24) is provided between the compaction wheel (21) and the wire-suction wheel (22).

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