A sawtooth welding slag cleaning device

Abstract

This utility model relates to the technical field of welding slag cleaning, and in particular to a sawtooth welding slag cleaning device, which improves the convenience of use for different cleaning needs, increases cleaning efficiency, and reduces the labor intensity of personnel; it includes a base and cleaning rollers, with two sets of cleaning rollers respectively arranged opposite each other and rotatably mounted on the upper part of the outer side wall of the two sets of bases; it also includes a support device, a drive device, an annular brush, a circular brush, a first guide member, and a first cylinder, with the two sets of annular brushes and two sets of circular brushes respectively arranged on the outer side wall of the two sets of cleaning rollers, the two sets of bases slidably mounted on the first guide member, the two sets of first cylinders mounted on the outer side wall of the first guide member, the moving ends of the two sets of first cylinders connected to the two sets of bases, the first guide member mounted on the support device, the support device being used to drive the first guide member to move and rotate for adjustment, and the two sets of bases are provided with a drive device, the drive device being used to drive the two sets of cleaning rollers to rotate.

Description

Technical Field

[0001] This utility model relates to the technical field of welding slag cleaning, and in particular to a sawtooth welding slag cleaning device. Background Technology

[0002] In modern manufacturing, welding, as a key joining process, is widely used in many fields such as automobile manufacturing, shipbuilding, machining, and steel structure engineering. Currently, many companies still use manual cleaning methods to remove weld slag, with common tools including wire brushes, scrapers, and sandpaper.

[0003] For example, the existing technology announcement number CN222626456U, this utility model belongs to the field of arc welding slag cleaning technology, specifically disclosing a slag-beating hammer with good cleaning effect. It includes a hammer handle and a hammer head installed at one end of the hammer handle; one end of the hammer head has a pointed structure and the other end has a serrated structure; the pointed structure and the serrated structure are respectively located on both sides of the hammer handle axial direction.

[0004] Existing equipment has been found to be labor-intensive and inefficient, which reduces the convenience of quickly cleaning welding slag. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a sawtooth welding slag cleaning device that improves the convenience of use for different cleaning needs, increases the efficiency of cleaning work, and reduces the labor intensity of personnel.

[0006] This utility model discloses a sawtooth welding slag cleaning device, comprising a base and cleaning rollers. Two sets of cleaning rollers are respectively arranged opposite each other and rotatably mounted on the upper outer walls of the two sets of bases. It also includes a support device, a drive device, an annular brush, a circular brush, a first guide member, and a first cylinder. The two sets of annular brushes and two sets of circular brushes are respectively disposed on the outer walls of the two sets of cleaning rollers. The two sets of bases are slidably mounted on the first guide member. The two sets of first cylinders are mounted on the outer walls of the first guide member, with the moving ends of the two sets of first cylinders connected to the two sets of bases. The first guide member is mounted on the support device, which is used to drive the first guide member to move and rotate for adjustment. The two sets of bases are equipped with a drive device. The device is used to drive two sets of cleaning rollers to rotate; the support device drives the first guide to move to a different position, so that the first guide moves the two sets of circular brushes to both sides of the saw blade. Then, the two sets of first cylinders drive the two sets of bases to move closer to each other, so that the two sets of circular brushes contact both sides of the saw blade. Then, the drive device drives the two sets of cleaning rollers to rotate, so that the two sets of cleaning rollers drive the two sets of circular brushes to rotate and clean the welding slag on both sides of the saw blade. The support device drives the first guide to rotate horizontally to adjust the orientation of the ring brush, so that the ring brush can be embedded in the saw teeth. By rotating, the ring brush cleans the welding slag in the saw teeth, improving the cleaning efficiency and reducing the labor intensity of personnel.

[0007] Preferably, the support device includes a moving device, a housing, a turntable, a worm gear, a worm, and a first motor. The housing is mounted on the moving device, which moves the housing to a different position. The turntable is rotatably mounted on the housing, with its top end connected to the bottom end of the first guide member. The worm gear is mounted on the outer wall of the turntable, and the worm is rotatably mounted inside the housing and meshes with the worm gear. The first motor is mounted inside the housing and connected to the worm. The first motor drives the worm to rotate, which in turn drives the turntable to rotate via the worm gear. After the turntable rotates, it drives the first guide member to move horizontally, thereby causing the first guide member to rotate and adjust the orientation of the two sets of cleaning rollers, improving the convenience of cleaning the surface of the saw blade or the inside of the saw teeth.

[0008] Preferably, the moving device includes a power unit, a sliding seat, telescopic rods, a second cylinder, and a second guide member. The sliding seat is slidably mounted on the second guide member via the power unit. Multiple sets of telescopic rods and multiple sets of second cylinders are mounted on the top of the sliding seat, and the moving ends of the multiple sets of telescopic rods and multiple sets of second cylinders are connected to the bottom of the machine housing. The power unit drives the sliding seat to slide horizontally, which facilitates the sliding seat to drive the two sets of cleaning rollers to clean different positions of the saw blade. By controlling the extension and retraction of the moving ends of the multiple sets of second cylinders, the machine housing is raised and lowered, thereby facilitating the adjustment of the usage height of the two sets of cleaning rollers.

[0009] Preferably, the power device includes a lead screw and a second motor. The lead screw is rotatably mounted on the inner side wall of the second guide member, and the sliding seat is screwed onto the lead screw. The second motor is mounted on the outer side wall of the second guide member, and the output end of the second motor is connected to the lead screw. The second motor drives the lead screw to rotate, thereby causing the lead screw to drive the sliding seat to slide.

[0010] Preferably, it also includes a collection tank and a discharge pipe. The collection tank is installed on the outer wall of the base, and the discharge pipe is connected to the collection tank. The cleaned welding slag is collected through the collection tank, and the welding slag in the collection tank is easily transferred and processed by connecting the discharge pipe to an external dust collection device, thereby improving the convenience of welding slag cleaning, collection and processing.

[0011] Preferably, the driving device includes a third motor, with two sets of third motors respectively mounted on two sets of bases, and the output ends of the two sets of third motors connected to two sets of cleaning rollers; the two sets of third motors drive the two sets of cleaning rollers to rotate, which facilitates the cleaning operation of the annular brush and the circular brush.

[0012] Preferably, a telescopic protective cover is provided on the top of the base to prevent welding slag from falling into the base and improve the protective effect.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the support device drives the first guide to move to a different position, so that the first guide drives the two sets of circular brushes to move to both sides of the saw blade. Then, the two sets of first cylinders drive the two sets of bases to move closer to each other, so that the two sets of circular brushes contact the two sides of the saw blade respectively. Then, the drive device drives the two sets of cleaning rollers to rotate, so that the two sets of cleaning rollers drive the two sets of circular brushes to rotate and clean the welding slag on both sides of the saw blade. The support device drives the first guide to rotate horizontally to adjust the orientation of the ring brush, so that the ring brush can be embedded in the saw teeth. By rotating, the ring brush cleans the welding slag in the saw teeth, improving the cleaning efficiency and reducing the labor intensity of personnel. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a partial isometric structural diagram showing the connection between the first guide component and the first cylinder, etc.

[0016] Figure 3 This is a partial isometric structural diagram of the connection between the chassis and the turntable, etc.

[0017] Figure 4 This is an isometric structural diagram of the connection between the sliding seat and the second guide component, etc.

[0018] Figure 5 This is a partial isometric structural diagram of the connection between the cleaning roller and the annular brush, etc.

[0019] The following components are labeled in the attached diagram: 1. Base; 2. Cleaning roller; 3. Annular brush; 4. Circular brush; 5. First guide; 6. First cylinder; 7. Chassis; 8. Turntable; 9. Worm gear; 10. Worm; 11. First motor; 12. Sliding seat; 13. Telescopic rod; 14. Second cylinder; 15. Second guide; 16. Lead screw; 17. Second motor; 18. Collection trough; 19. Discharge pipe; 20. Third motor. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 5As shown, the present invention provides a sawtooth welding slag cleaning device, comprising a base 1 and cleaning rollers 2, with two sets of cleaning rollers 2 respectively arranged opposite to each other and rotatably mounted on the upper part of the outer side wall of the two sets of bases 1; it also includes a support device, a drive device, an annular brush 3, a circular brush 4, a first guide 5, and a first cylinder 6. The two sets of annular brushes 3 and the two sets of circular brushes 4 are respectively arranged on the outer side wall of the two sets of cleaning rollers 2, the two sets of bases 1 are slidably mounted on the first guide 5, the two sets of first cylinders 6 are mounted on the outer side wall of the first guide 5, the moving ends of the two sets of first cylinders 6 are connected to the two sets of bases 1, the first guide 5 is mounted on the support device, the support device is used to drive the first guide 5 to move and rotate for adjustment, and the two sets of bases 1 are provided with a drive device, the drive device is used to drive the two sets of cleaning rollers 2 to rotate;

[0023] like Figure 3 As shown, the support device includes a moving device, a housing 7, a turntable 8, a worm gear 9, a worm 10, and a first motor 11. The housing 7 is mounted on the moving device, which is used to move the housing 7 to a different position. The turntable 8 is rotatably mounted on the housing 7, and the top of the turntable 8 is connected to the bottom of the first guide member 5. The worm gear 9 is mounted on the outer wall of the turntable 8. The worm 10 is rotatably mounted inside the housing 7 and meshes with the worm gear 9. The first motor 11 is mounted inside the housing 7 and connected to the worm 10.

[0024] In this embodiment, the first guide 5 is moved by the support device, causing the first guide 5 to move the two sets of circular brushes 4 to both sides of the saw blade. Then, the two sets of first cylinders 6 drive the two sets of bases 1 to move closer to each other, so that the two sets of circular brushes 4 contact the two sides of the saw blade respectively. Then, the two sets of cleaning rollers 2 are rotated by the drive device, so that the two sets of cleaning rollers 2 drive the two sets of circular brushes 4 to rotate and clean the welding slag on both sides of the saw blade. The first guide 5 is rotated horizontally by the support device to adjust the orientation of the annular brush 3, so that the annular brush 3 can be embedded into the saw teeth. By rotating, the annular brush 3 cleans the welding slag in the saw teeth, improving the cleaning efficiency and reducing the labor intensity of personnel.

[0025] Example 2

[0026] Based on Example 1, such as Figure 3 As shown, this utility model discloses a sawtooth welding slag cleaning device. The moving device includes a power unit, a sliding seat 12, a telescopic rod 13, a second cylinder 14, and a second guide member 15. The sliding seat 12 is slidably mounted on the second guide member 15 through the power unit. Multiple sets of telescopic rods 13 and multiple sets of second cylinders 14 are all mounted on the top of the sliding seat 12. The moving ends of the multiple sets of telescopic rods 13 and multiple sets of second cylinders 14 are all connected to the bottom of the casing 7.

[0027] like Figure 4As shown, the power device includes a lead screw 16 and a second motor 17. The lead screw 16 is rotatably mounted on the inner side wall of the second guide member 15, and the sliding seat 12 is screwed onto the lead screw 16. The second motor 17 is mounted on the outer side wall of the second guide member 15, and the output end of the second motor 17 is connected to the lead screw 16.

[0028] like Figure 5 As shown, it also includes a collection tank 18 and a discharge pipe 19. The collection tank 18 is installed on the outer wall of the base 1, and the discharge pipe 19 is connected to the collection tank 18.

[0029] like Figure 5 As shown, the driving device includes a third motor 20, and two sets of third motors 20 are respectively mounted on two sets of bases 1. The output ends of the two sets of third motors 20 are connected to the two sets of cleaning rollers 2.

[0030] As shown in Figure 5, a telescopic protective cover is provided on the top of the base 1;

[0031] In this embodiment, the first motor 11 drives the worm gear 10 to rotate, which in turn drives the turntable 8 to rotate via the worm wheel 9. After the turntable 8 rotates, it drives the first guide member 5 to move horizontally, thereby causing the first guide member 5 to drive the two sets of cleaning rollers 2 to rotate and adjust their orientation, improving the convenience of cleaning the surface of the saw blade or the inside of the saw teeth. The power device drives the sliding seat 12 to slide horizontally, which facilitates the sliding seat 12 to drive the two sets of cleaning rollers 2 to clean different positions of the saw blade. By controlling the extension and retraction adjustment of the moving end of multiple sets of second cylinders 14, the machine box 7 is raised and lowered, thereby facilitating the adjustment of the usage height of the two sets of cleaning rollers 2.

[0032] This utility model discloses a saw tooth welding slag cleaning device. During operation, the first guide member 5 is moved by the support device, which moves the first guide member 5 to move two sets of circular brushes 4 to both sides of the saw blade. Then, the two sets of first cylinders 6 drive the two sets of bases 1 to move closer to each other, so that the two sets of circular brushes 4 contact the two sides of the saw blade respectively. Then, the two sets of cleaning rollers 2 are rotated by the drive device, which drives the two sets of circular brushes 4 to rotate and clean the welding slag on both sides of the saw blade. The first guide member 5 is rotated horizontally by the support device to adjust the orientation of the annular brush 3, so that the annular brush 3 is embedded in the saw teeth. The rotation of the annular brush 3 cleans the welding slag in the saw teeth.

[0033] The first cylinder 6, first motor 11, second cylinder 14, second motor 17, and third motor 20 of the sawtooth welding slag cleaning device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A sawtooth welding slag cleaning device, comprising a base (1) and cleaning rollers (2), wherein two sets of cleaning rollers (2) are respectively arranged opposite to each other and rotatably installed on the upper part of the outer side wall of the two sets of bases (1); characterized in that, It also includes a support device, a drive device, an annular brush (3), a circular brush (4), a first guide (5), and a first cylinder (6). The two sets of annular brushes (3) and the two sets of circular brushes (4) are respectively set on the outer side walls of the two sets of cleaning rollers (2). The two sets of bases (1) are slidably mounted on the first guide (5). The two sets of first cylinders (6) are mounted on the outer side walls of the first guide (5). The moving ends of the two sets of first cylinders (6) are connected to the two sets of bases (1). The first guide (5) is mounted on the support device. The support device is used to drive the first guide (5) to move and rotate for adjustment. The two sets of bases (1) are provided with a drive device. The drive device is used to drive the two sets of cleaning rollers (2) to rotate.

2. A saw tooth slag cleaning device as claimed in claim 1, characterized in that The support device includes a moving device, a housing (7), a turntable (8), a worm gear (9), a worm (10), and a first motor (11). The housing (7) is mounted on the moving device, which is used to move the housing (7) to a different position. The turntable (8) is rotatably mounted on the housing (7). The top of the turntable (8) is connected to the bottom of the first guide (5). The worm gear (9) is mounted on the outer wall of the turntable (8). The worm (10) is rotatably mounted inside the housing (7) and meshes with the worm gear (9). The first motor (11) is mounted inside the housing (7) and connected to the worm (10).

3. A saw tooth slag cleaning device as claimed in claim 2, characterised in that, The moving device includes a power unit, a sliding seat (12), a telescopic rod (13), a second cylinder (14), and a second guide (15). The sliding seat (12) is slidably mounted on the second guide (15) via the power unit. Multiple sets of telescopic rods (13) and multiple sets of second cylinders (14) are all mounted on the top of the sliding seat (12). The moving ends of the multiple sets of telescopic rods (13) and multiple sets of second cylinders (14) are all connected to the bottom of the chassis (7).

4. A saw tooth slag cleaning device as claimed in claim 3, characterised in that, The power unit includes a lead screw (16) and a second motor (17). The lead screw (16) is rotatably mounted on the inner wall of the second guide (15). The sliding seat (12) is screwed onto the lead screw (16). The second motor (17) is mounted on the outer wall of the second guide (15). The output end of the second motor (17) is connected to the lead screw (16).

5. A saw tooth slag cleaning device as claimed in claim 1, wherein, It also includes a collection tank (18) and a discharge pipe (19). The collection tank (18) is installed on the outer wall of the base (1), and the discharge pipe (19) is connected to the collection tank (18).

6. A saw tooth slag cleaning device as claimed in claim 1, characterized in that The drive device includes a third motor (20), and two sets of third motors (20) are respectively mounted on two sets of bases (1). The output ends of the two sets of third motors (20) are connected to two sets of cleaning rollers (2).

7. A saw tooth slag cleaning device as claimed in claim 1, wherein, The base (1) is provided with a telescopic protective cover on its top.

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