A thermoplastic polyvinyl chloride (PVC) environmentally friendly internal mixing device

By using polytetrafluoroethylene composite gaskets and limiting components in the thermoplastic polyvinyl chloride (PVC) environmentally friendly PVC production equipment, the problem of seal aging was solved, effective sealing under high temperature and high pressure environments was achieved, and the service life and safety of the equipment were improved.

CN224446450UActive Publication Date: 2026-07-03SHENZHEN BEST TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN BEST TECH CO LTD
Filing Date
2025-07-10
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In existing thermoplastic polyvinyl chloride (PVC) environmentally friendly mixing equipment, the sealing material is not compatible with the working environment of the mixing chamber, which easily leads to aging and leakage problems.

Method used

A sealing gasket and sealing sleeve made of polytetrafluoroethylene composite material were designed, which, together with limiting components and reinforcing components, form a sealing mechanism that can adapt to the high temperature and high pressure environment of the mixing chamber and can be disassembled and replaced to ensure the sealing effect.

Benefits of technology

It improves the temperature resistance, wear resistance and chemical corrosion resistance of the seals, avoids seal aging, ensures sealing effect and increases the flexibility of use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This utility model discloses a mixing device for producing environmentally friendly thermoplastic polyvinyl chloride (PVC), including a support frame mounted on a main body and a mixing chamber installed within the support frame. A geared motor is mounted on the side of the support frame at the top of the main body, and the output end of the geared motor is connected to the inside of the mixing chamber. A protective cover is mounted on the top of the mixing chamber, and a hydraulic device is mounted on the top of the protective cover. A sealing cap is mounted on the bottom of the protective cover. Through the designed sealing mechanism, the problem of the sealing material and size being incompatible with the working environment of the mixing chamber during the production of environmentally friendly thermoplastic polyvinyl chloride (PVC) is improved. This mismatch leads to aging and failure to achieve a sealing effect. The sealing mechanism uses polytetrafluoroethylene (PTFE) composite material for both the sealing gasket and the sealing sleeve, which is temperature-resistant, wear-resistant, and chemically resistant, matching the high-temperature and additive-containing environment of the mixing chamber. Furthermore, the sealing gasket can be disassembled and replaced as needed, increasing the flexibility of use.
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Description

Technical Field

[0001] This utility model belongs to the technical field of internal mixing equipment, specifically relating to an internal mixing equipment for the production of environmentally friendly thermoplastic polyvinyl chloride (PVC). Background Technology

[0002] In the production and processing of thermoplastic polyvinyl chloride (PVC), environmentally friendly PVC requires a variety of raw materials. The equipment uses rotor stirring and shearing to ensure that the raw materials are fully mixed, avoiding uneven local composition that could affect product performance. For example, poor dispersion of stabilizers can reduce the heat resistance of PVC.

[0003] In the existing thermoplastic polyvinyl chloride (PVC) environmentally friendly production process, when using the mixing device, the working environment of the mixing chamber is high temperature and high pressure. The material and size of the sealing parts are not compatible with the working environment of the mixing chamber, which easily leads to material aging and deformation. As a result, the sealing parts cannot fit tightly after installation, causing leakage problems. Therefore, this utility model proposes a thermoplastic polyvinyl chloride environmentally friendly PVC production mixing device. Utility Model Content

[0004] The purpose of this invention is to provide a mixing apparatus for the production of environmentally friendly thermoplastic polyvinyl chloride (PVC) to solve the problem of easy aging of seals mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for producing environmentally friendly thermoplastic polyvinyl chloride (PVC), comprising a support mounted on a main body and a mixing chamber installed within the support. A geared motor is mounted on the side of the support at the top of the main body, and the output end of the geared motor is connected to the inner side of the mixing chamber. A protective cover is mounted on the top of the mixing chamber, and a hydraulic device is mounted on the top of the protective cover. A cover is mounted on the bottom of the protective cover, and a sealing mechanism is mounted on the inner side of the cover. The sealing mechanism consists of a sealing component, a sealing block, and a reinforcing component. The sealing component is located on the inner side of the cover, the sealing block is fixed inside the cover, and the reinforcing components are all located on the inner side of the cover and at the top of the mixing chamber.

[0006] Preferably, the sealing assembly consists of a sealing gasket, a base, and symmetrically arranged limiting components. The base is disposed on the inner side of the cover, and the symmetrically arranged limiting components are disposed on the outer side of the base and at the connection between the base and the inner wall of the cover on both sides. The sealing gasket is fixed to the inner side of the base.

[0007] Preferably, the limiting component consists of a limiting groove and a limiting block. The limiting groove is opened on the inner side of the cover, and the limiting block is disposed on the inner side of the limiting groove. The inner side of the limiting block is fixed to the outer side of the base.

[0008] Preferably, the reinforcing component consists of a locking block, a locking groove, and a sealing sleeve. The locking block is fixed to the top of the mixing chamber, the locking groove is opened on the inside of the cover, and the sealing sleeve is fixed on the inside of the locking groove.

[0009] Preferably, mounting holes are provided on the inner side of the cover and the inner side of the base, and bolts pass through the inner side of the mounting holes.

[0010] Preferably, the output end of the hydraulic device is installed at the top of the cover, and an operation box is provided on the main body.

[0011] Preferably, a rotor is installed inside the mixing chamber.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The designed sealing mechanism improves upon the previous problem where the sealing materials and dimensions of environmentally friendly thermoplastic polyvinyl chloride (PVC) used for sealing during production were incompatible with the working environment of the mixing chamber, leading to aging and failure to achieve a sealing effect. The sealing mechanism uses polytetrafluoroethylene (PTFE) composite materials for both the sealing gasket and the sealing sleeve, which are temperature-resistant, wear-resistant, and chemically resistant, matching the high-temperature and additive-containing environment of the mixing chamber. Furthermore, the sealing gasket can be disassembled and replaced as needed, increasing the flexibility of use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the closed mixing chamber of this utility model;

[0016] Figure 3 This is a cross-sectional schematic diagram of the mixing chamber and the sealing and locking part of this utility model;

[0017] Figure 4 This is a partially enlarged schematic diagram of the bottom of the cap of this utility model;

[0018] In the diagram: 1. Main body; 2. Gear motor; 3. Mixing chamber; 4. Protective cover; 5. Hydraulic device; 6. Cover; 61. Sealing assembly; 611. Sealing gasket; 612. Base; 613. Limiting assembly; 6131. ​​Limiting groove; 6132. Limiting block; 62. Sealing block; 63. Reinforcing assembly; 631. Locking block; 632. Locking groove; 633. Sealing sleeve. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 4This utility model provides a technical solution: a mixing device for producing environmentally friendly thermoplastic polyvinyl chloride (PVC), including a support frame mounted on a main body 1 and a mixing chamber 3 installed within the support frame. A reduction motor 2 is mounted on the side of the support frame at the top of the main body 1, and the output end of the reduction motor 2 is connected to the inside of the mixing chamber 3. A protective cover 4 is mounted on the top of the mixing chamber 3, and a hydraulic device 5 is mounted on the top of the protective cover 4. A cover 6 is mounted on the bottom of the protective cover 4, and a sealing mechanism is mounted on the inside of the cover 6. The sealing mechanism consists of a sealing component 61, a sealing block 62, and a reinforcing component 63. The sealing component 61 is located inside the cover 6, and the sealing block 62 is fixed inside the cover 6 for reinforcement. Components 63 are all located inside the cover 6 and at the top of the mixing chamber 3. Through the designed sealing mechanism, the problem of mismatched materials and dimensions of the sealing components used in the production of environmentally friendly thermoplastic polyvinyl chloride (PVC) during the mixing chamber, leading to aging and failure to achieve a sealing effect, is improved. The sealing mechanism uses polytetrafluoroethylene (PTFE) composite materials for both the sealing gasket and the sealing sleeve, which are temperature-resistant, wear-resistant, and chemically resistant, matching the high-temperature and additive-containing environment of the mixing chamber. Furthermore, the sealing gasket 611 can be disassembled and replaced as needed, increasing flexibility. The sealing component 61 consists of the sealing gasket 611, the base 612, and symmetrically arranged limiting components 613. The base 612... The limiting components 613, symmetrically arranged, are located on the inner side of the cover 6 and at the connection between the outer side of the base 612 and the inner wall of the cover 6. The sealing gasket 611 is fixed to the inner side of the base 612. When the material enters the interior of the mixing chamber 3, the hydraulic device 5 drives the cover 6 to press down, sealing the top opening of the mixing chamber 3. The bottom edge of the sealing gasket 611 is inclined to guide the material, sealing the side of the mixing chamber 3 with the cover 6. During the process of the locking block 631 being inserted into the slot 632, the sealing sleeve 633 is squeezed, sealing the top of the mixing chamber 3 with the inner side of the cover 6. The limiting components 613 consist of the limiting groove 6131, The system consists of a limiting block 6132 and a limiting groove 6131 located inside the cover 6. When the sealing gasket 611 needs to be removed, the through bolts are first removed, and then the sealing gasket 611 is pulled down to separate the base 612 from the cover 6, thus separating the limiting block 6132 from the limiting groove 6131. ​​The limiting block 6132 is located inside the limiting groove 6131 and is fixed to the outside of the base 612. Mounting holes are provided on the inner side of the cover 6 and the inner side of the base 612, and bolts pass through the inner side of the mounting holes. The output end of the hydraulic device 5 is installed on the top of the cover 6. An operation box is provided on the main body 1, and a rotor is provided inside the mixing chamber 3.

[0021] In this embodiment, preferably, the reinforcing component 63 consists of a locking block 631, a locking groove 632, and a sealing sleeve 633. The locking block 631 is fixed to the top of the mixing chamber 3, the locking groove 632 is opened on the inner side of the cover 6, and the sealing sleeve 633 is fixed on the inner side of the locking groove 632. The reinforcing component 63 further seals the joint between the mixing chamber 3 and the cover 6.

[0022] The working principle and usage process of this utility model are as follows: During the processing of thermoplastic polyvinyl chloride (PVC), the relatively rotating rotor in the mixing chamber 3 clamps and carries the thermoplastic PVC and other materials entering from the feeding port into the roller gap. The rotor continuously applies extrusion and shearing force to the material, destroying the original structure of the material and allowing the components to mix fully. At the same time, the temperature is regulated by the temperature control system, so that the material can be plasticized in a suitable temperature environment, achieving a uniform mixing effect and providing high-quality materials for subsequent processing.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mixing apparatus for producing environmentally friendly thermoplastic polyvinyl chloride (PVC), comprising a support frame mounted on a main body (1) and a mixing chamber (3) installed within the support frame, characterized in that: A geared motor (2) is provided on the side of the support at the top of the main body (1). The output end of the geared motor (2) is connected to the inside of the mixing chamber (3). A protective cover (4) is provided on the top of the mixing chamber (3). A hydraulic device (5) is provided on the top of the protective cover (4). A cover (6) is provided at the bottom of the protective cover (4). A sealing mechanism is provided on the inside of the cover (6). The sealing mechanism consists of a sealing component (61), a sealing block (62), and a reinforcing component (63). The sealing component (61) is located on the inside of the cover (6). The sealing block (62) is fixed inside the cover (6). The reinforcing components (63) are all located on the inside of the cover (6) and at the top of the mixing chamber (3).

2. The thermoplastic PVC environment-friendly PVC production mixing device according to claim 1, characterized in that: The sealing assembly (61) consists of a sealing gasket (611), a base (612), and symmetrically arranged limiting components (613). The base (612) is located on the inner side of the cover (6), and the symmetrically arranged limiting components (613) are located on the outer side of the base (612) and at the connection between the inner wall of the cover (6) and the outer side of the base (612). The sealing gasket (611) is fixed to the inner side of the base (612).

3. The thermoplastic PVC environment-friendly PVC production mixing device according to claim 2, characterized in that: The limiting component (613) consists of a limiting groove (6131) and a limiting block (6132). The limiting groove (6131) is opened on the inner side of the cover (6), and the limiting block (6132) is disposed on the inner side of the limiting groove (6131). The inner side of the limiting block (6132) is fixed to the outer side of the base (612).

4. The internal mixing apparatus for producing environmentally friendly thermoplastic polyvinyl chloride (PVC) according to claim 1, characterized in that: The reinforcement component (63) consists of a locking block (631), a locking groove (632), and a sealing sleeve (633). The locking block (631) is fixed to the top of the mixing chamber (3), the locking groove (632) is opened on the inside of the cover (6), and the sealing sleeve (633) is fixed on the inside of the locking groove (632).

5. The thermoplastic PVC environment-friendly PVC production mixing device according to claim 4, characterized in that: The inner side of the cover (6) and the inner side of the base (612) are provided with mounting holes, and bolts pass through the inner side of the mounting holes.

6. The thermoplastic PVC environment-friendly PVC production mixing device according to claim 1, characterized in that: The output end of the hydraulic device (5) is installed on the top of the cover (6), and an operation box is provided on the main body (1).

7. The thermoplastic PVC environment-friendly PVC production mixing device according to claim 1, characterized in that: The mixing chamber (3) is equipped with a rotor.