A closely fitted shock absorbing energy absorbing foam fitting device
By designing a tight-fitting, shock-absorbing, and energy-absorbing foam lamination equipment, and utilizing a traction lamination mechanism and a placement and winding mechanism, the problem of clamping foams of different thicknesses and double-sided adhesive was solved, achieving tight lamination and preventing wrinkles, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 宁波越微新材料科技有限公司
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-03
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Figure CN224446922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foam bonding technology, specifically to a device for bonding tightly bonded shock-absorbing and energy-absorbing foam. Background Technology
[0002] Vibration damping foam pads are a type of vibration damping pad commonly used in the automotive industry. During the production and processing of vibration damping foam pads, double-sided adhesive is required to be attached to one side of the vibration damping foam pad to facilitate subsequent installation.
[0003] However, existing shock-absorbing foam pads are inconvenient for clamping shock-absorbing foam and double-sided adhesive of different thicknesses when bonding them, which reduces adaptability. Furthermore, they are prone to loosening and wrinkling during transportation. Therefore, in order to avoid the above-mentioned technical problems, it is indeed necessary to provide a tightly bonded shock-absorbing foam bonding device to overcome the defects of the existing technology. Utility Model Content
[0004] This invention provides a tightly fitting shock-absorbing and energy-absorbing foam bonding device, which can effectively solve the problems mentioned in the background art, such as the inconvenience of clamping shock-absorbing foam and double-sided adhesive of different thicknesses, which reduces adaptability, and the tendency for loosening and wrinkling to occur during transportation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tightly fitting shock-absorbing and energy-absorbing foam bonding device, including a support frame, with vertical plates symmetrically connected to the top center of the support frame by bolts, and a traction bonding mechanism provided inside each of the two vertical plates, the traction bonding mechanism including a groove, a movable plate, a limiting rod, a support spring, a clamping roller, a rotary motor, a vertical frame, a fixing rod, a slider, a tension spring, and a guide roller;
[0006] Both vertical plates have grooves at their inner tops, and movable plates are movably connected inside both grooves. Limiting rods are symmetrically engaged at the top of the movable plates. Supporting springs are engaged between the movable plates and the grooves at positions corresponding to the outer sides of the limiting rods. Clamping rollers are rotatably connected between the two movable plates and between the two vertical plates. A rotary motor is bolted to one end of one vertical plate at a position corresponding to the rotating shaft of the clamping roller.
[0007] The top of the bracket is symmetrically connected to the vertical plate by bolts on one side. The top and bottom of the two vertical frames are locked with fixing rods. The outside of the fixing rods is movably sleeved with sliders. Tension springs are locked between the sliders and the vertical frames at the positions corresponding to the outside of the fixing rods. Guide rollers are rotatably connected between the two opposing sliders.
[0008] Preferably, a placement and winding mechanism is provided at both sides of the top of the bracket. The placement and winding mechanism includes a fixing plate, a placement groove, a crossbar, a retaining ring, an anti-deviation ring, a support plate, a winding rod, a transmission rod, a sprocket, a chain, and a support plate.
[0009] The bracket has a fixing plate symmetrically connected by bolts at one side of the top. Each of the two fixing plates has a placement groove at equal intervals at one end. A crossbar is placed inside the placement groove. Both ends of the crossbar are threaded with retaining rings, and an anti-deviation ring is threaded on the side of the crossbar corresponding to the retaining ring.
[0010] A support plate is snapped into one side of the top of the bracket. A winding rod is rotatably connected inside the support plate. A transmission rod is rotatably connected to one end of the vertical plate at the position corresponding to the side of the clamping roller shaft. Sprockets are fixedly sleeved on the outside of the transmission rod and the outside of the winding rod. Chains are sleeved on the outside of both sprockets. A support plate is bolted to the top of the bracket at the position corresponding to the bottom of the winding rod.
[0011] Preferably, both ends of the movable plate are slidably connected to the inner wall of the groove, the rotary motor is powered by an external power source, and both ends of the slider are slidably connected to the inner wall of the vertical frame.
[0012] Preferably, one end of the anti-deviation ring is in contact with the inner wall of the fixed plate, one end of the transmission rod is connected to one end of the clamping roller shaft, and the top end of the support plate is in contact with the outer side of the winding rod.
[0013] Preferably, a positioning block is engaged at the middle of the inner wall of the two vertical frames, and a winding rod is rotatably connected between the two positioning blocks. A transmission wheel is fixedly sleeved on the outer side of the winding rod and the outer side of the transmission rod, and a belt is sleeved on the outer side of the two transmission wheels.
[0014] Preferably, one end of the winding rod passes through one end of the positioning block, and the outer diameter of the transmission wheel on the vertical plate is larger than the outer diameter of the transmission wheel on the vertical frame.
[0015] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.
[0016] 1. Equipped with a traction bonding mechanism, the movable plate and limit rod are pushed to slide along the inside of the groove by the extension and retraction characteristics of the support spring, adjusting the distance between the two clamping rollers. This facilitates the compression of foam and double-sided adhesive of different thicknesses, allowing one end of the double-sided adhesive to adhere to the foam, improving convenience. The tension spring pushes the slider to slide along the outside of the fixed rod, causing the two guide rollers to move in opposite directions along the inside of the vertical frame, supporting and tightening the foam and double-sided adhesive to prevent wrinkles and ensure the subsequent bonding effect.
[0017] 2. Equipped with a placement and winding mechanism, the crossbar is moved by rotating the retaining ring and anti-deviation ring, making it easy to attach the foam roll and double-sided adhesive roll to the crossbar respectively. The placement slot facilitates the installation of the foam roll and double-sided adhesive roll. The winding rod is driven to rotate by the transmission rod, sprocket and chain to wind up the attached foam. After winding, the tray can be removed to easily remove the foam roll from the winding rod, improving convenience.
[0018] 3. It is equipped with a positioning block, a winding rod, a drive wheel and a belt. Through the cooperation of the drive wheel and the belt, power is transmitted to drive the winding rod to rotate and wind up the release paper. Then, when the double-sided adhesive is delivered, the release paper is peeled off simultaneously to ensure the bonding effect. Attached Figure Description
[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0020] In the attached diagram:
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the traction bonding mechanism of this utility model;
[0023] Figure 3 This is a schematic diagram of the placement and winding mechanism of this utility model;
[0024] Figure 4 This is a schematic diagram of the installation structure of the tray of this utility model;
[0025] The diagram is labeled: 1. Support; 2. Vertical plate;
[0026] 3. Traction and bonding mechanism; 301. Groove; 302. Movable plate; 303. Limiting rod; 304. Supporting spring; 305. Clamping roller; 306. Rotary motor; 307. Vertical frame; 308. Fixing rod; 309. Slider; 310. Tensioning spring; 311. Guide roller;
[0027] 4. Placement and winding mechanism; 401. Fixing plate; 402. Placement slot; 403. Crossbar; 404. Retaining ring; 405. Anti-deviation ring; 406. Support plate; 407. Winding rod; 408. Transmission rod; 409. Sprocket; 410. Chain; 411. Support plate;
[0028] 5. Positioning block; 6. Winding rod; 7. Drive wheel; 8. Belt. Detailed Implementation
[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0030] Example: Figure 1-4 As shown, this utility model provides a technical solution: a tightly fitting shock-absorbing and energy-absorbing foam bonding device, including a support 1. Vertical plates 2 are symmetrically connected to the top center of the support 1 by bolts. Each of the two vertical plates 2 is provided with a traction bonding mechanism 3. The traction bonding mechanism 3 includes a groove 301, a movable plate 302, a limiting rod 303, a support spring 304, a clamping roller 305, a rotary motor 306, a vertical frame 307, a fixing rod 308, a slider 309, a tension spring 310, and a guide roller 311.
[0031] Both vertical plates 2 have grooves 301 at their top interiors. Movable plates 302 are movably connected inside both grooves 301. Limiting rods 303 are symmetrically engaged at the top of the movable plates 302. Supporting springs 304 are engaged between the movable plates 302 and the grooves 301 at positions corresponding to the outer sides of the limiting rods 303. Clamping rollers 305 are rotatably connected between the two movable plates 302 and between the two vertical plates 2. A rotary motor 306 is bolted to one end of one vertical plate 2 at a position corresponding to the rotating shaft of the clamping roller 305.
[0032] A vertical frame 307 is symmetrically connected to the top of the bracket 1 at one side of the vertical plate 2 via bolts. The top and bottom of the two vertical frames 307 are both secured with fixing rods 308. A slider 309 is movably sleeved on the outside of the fixing rod 308. A tension spring 310 is secured between the slider 309 and the vertical frame 307 at the outer side of the fixing rod 308. A guide roller 311 is rotatably connected between the two opposing sliders 309. To facilitate the bonding of foam and double-sided tape together, both ends of the movable plate 302 are slidably connected to the inner wall of the groove 301. The rotary motor 306 is powered by an external power source. Both ends of the slider 309 are slidably connected to the inner wall of the vertical frame 307.
[0033] The top two sides of the bracket 1 are provided with a placement and winding mechanism 4. The placement and winding mechanism 4 includes a fixed plate 401, a placement groove 402, a crossbar 403, a retaining ring 404, an anti-deviation ring 405, a support plate 406, a winding rod 407, a transmission rod 408, a sprocket 409, a chain 410 and a support plate 411.
[0034] A fixing plate 401 is symmetrically connected to one side of the top of the bracket 1 by bolts. Each of the two fixing plates 401 has a placement groove 402 at equal intervals at one end. A crossbar 403 is placed inside the placement groove 402. Both ends of the crossbar 403 are threaded with retaining rings 404. An anti-deviation ring 405 is threaded on the side of the crossbar 403 corresponding to the retaining ring 404.
[0035] A support plate 406 is snapped onto one side of the top of the bracket 1. A winding rod 407 is rotatably connected inside the support plate 406. A transmission rod 408 is rotatably connected to one end of the vertical plate 2, corresponding to the side of the rotating shaft of the clamping roller 305. Sprockets 409 are fixedly sleeved on the outside of the transmission rod 408 and the outside of the winding rod 407. Chains 410 are sleeved on the outside of both sprockets 409. A support plate 411 is bolted to the top of the bracket 1, corresponding to the bottom of the winding rod 407. To facilitate the winding of the laminated foam, one end of the anti-deviation ring 405 is attached to the inner wall of the fixed plate 401, one end of the transmission rod 408 is connected to one end of the rotating shaft of the clamping roller 305, and the top of the support plate 411 is attached to the outside of the winding rod 407.
[0036] Positioning blocks 5 are snapped into the middle of the inner walls of the two vertical frames 307. A winding rod 6 is rotatably connected between the two positioning blocks 5. A transmission wheel 7 is fixedly sleeved on the outer side of the winding rod 6 and the outer side of the transmission rod 408. A belt 8 is sleeved on the outer side of the two transmission wheels 7. In order to facilitate the collection of the anti-stick paper on the double-sided tape, one end of the winding rod 6 passes through one end of the positioning block 5. The outer diameter of the transmission wheel 7 on the vertical plate 2 is larger than the outer diameter of the transmission wheel 7 on the vertical frame 307.
[0037] The working principle and usage process of this utility model are as follows: First, rotate the retaining ring 404 and the anti-deviation ring 405 to move the horizontal bar 403 out, so that the foam roll and the double-sided adhesive roll can be respectively fitted onto the horizontal bar 403. Then, the horizontal bar 403 is placed inside the placement groove 402 to complete the installation of the foam roll and the double-sided adhesive roll.
[0038] Next, the foam and one end of the double-sided adhesive are wrapped around the guide roller 311 and clamped together between the two clamping rollers 305. At the same time, the movable plate 302 and the limiting rod 303 are pushed to slide along the inside of the groove 301 by the extension and retraction characteristics of the support spring 304, adjusting the distance between the two clamping rollers 305. This facilitates the compression of foam and double-sided adhesive of different thicknesses, so that one end of the double-sided adhesive is stuck to the foam, improving convenience. In addition, the slider 309 is pushed to slide along the outside of the fixed rod 308 by the extension and retraction characteristics of the tension spring 310, so that the two guide rollers 311 move in opposite directions along the inside of the vertical frame 307, supporting and tightening the foam and double-sided adhesive to prevent wrinkles and ensure the bonding effect.
[0039] Next, the foam with double-sided tape attached is conveyed and wound around the outside of the take-up bar 407. At the same time, through the cooperation of the transmission bar 408, sprocket 409 and chain 410, power is transmitted to drive the take-up bar 407 to rotate and take up the attached foam. After the take-up is completed, the tray 411 is removed to make it easy to remove the foam roll from the take-up bar 407, which improves convenience.
[0040] Finally, when conveying the double-sided tape, the release paper at one end of the double-sided tape is wound around the outside of the winding rod 6. At the same time, the power is transmitted through the cooperation of the transmission wheel 7 and the belt 8, which drives the winding rod 6 to rotate and wind up the release paper. Thus, when conveying the double-sided tape, the release paper is peeled off simultaneously, ensuring the bonding effect.
[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A tightly fitted shock absorbing energy absorbing foam fitting device comprising a support (1), characterized in that: The bracket (1) has vertical plates (2) symmetrically connected by bolts at the top center. Both vertical plates (2) are equipped with traction and bonding mechanisms (3). The traction and bonding mechanism (3) includes a groove (301), a movable plate (302), a limiting rod (303), a support spring (304), a clamping roller (305), a rotary motor (306), a vertical frame (307), a fixing rod (308), a slider (309), a tension spring (310), and a guide roller (311). Both vertical plates (2) have grooves (301) at their top ends. Movable plates (302) are movably connected inside both grooves (301). Limiting rods (303) are symmetrically engaged at the top ends of the movable plates (302). Supporting springs (304) are engaged between the movable plates (302) and the grooves (301) at positions corresponding to the outer side of the limiting rods (303). Clamping rollers (305) are rotatably connected between the two movable plates (302) and between the two vertical plates (2). A rotary motor (306) is bolted to one end of one vertical plate (2) at a position corresponding to the rotating shaft of the clamping roller (305). The top of the bracket (1) is symmetrically connected to the vertical frame (307) on one side of the vertical plate (2) by bolts. The top and bottom of the two vertical frames (307) are both clamped with fixing rods (308). A slider (309) is movably sleeved on the outside of the fixing rod (308). A tension spring (310) is clamped between the slider (309) and the vertical frame (307) at the position corresponding to the outside of the fixing rod (308). A guide roller (311) is rotatably connected between the two opposing sliders (309).
2. The device for bonding tightly fitting shock-absorbing and energy-absorbing foam according to claim 1, characterized in that: The bracket (1) is provided with a placement and winding mechanism (4) at both sides of the top end. The placement and winding mechanism (4) includes a fixing plate (401), a placement groove (402), a crossbar (403), a retaining ring (404), an anti-deviation ring (405), a support plate (406), a winding rod (407), a transmission rod (408), a sprocket (409), a chain (410), and a support plate (411). The bracket (1) has a fixing plate (401) symmetrically connected to one side of the top end by bolts. Each of the two fixing plates (401) has a placement groove (402) at equal intervals at one end. A crossbar (403) is placed inside the placement groove (402). Both ends of the crossbar (403) are threaded with retaining rings (404). An anti-deviation ring (405) is threaded on the side of the crossbar (403) corresponding to the retaining ring (404). A support plate (406) is snapped into one side of the top of the bracket (1). A winding rod (407) is rotatably connected inside the support plate (406). A transmission rod (408) is rotatably connected to one end of the vertical plate (2) at the position corresponding to the rotating shaft of the clamping roller (305). A sprocket (409) is fixedly sleeved on the outside of the transmission rod (408) and the outside of the winding rod (407). A chain (410) is sleeved on the outside of both sprockets (409). A support plate (411) is bolted to the top of the bracket (1) at the position corresponding to the bottom of the winding rod (407).
3. The tightly fitted shock absorbing and energy absorbing foam fitting device according to claim 1, wherein: Both ends of the movable plate (302) are slidably connected to the inner wall of the groove (301), the rotary motor (306) is powered by an external power source, and both ends of the slider (309) are slidably connected to the inner wall of the vertical frame (307).
4. The closely fitted shock absorbing and energy absorbing foam fitting device according to claim 2, wherein: One end of the anti-deviation ring (405) is in contact with the inner wall of the fixed plate (401), one end of the transmission rod (408) is connected to one end of the shaft of the clamping roller (305), and the top end of the support plate (411) is in contact with the outer side of the winding rod (407).
5. The tightly fitting shock-absorbing and energy-absorbing foam bonding device according to claim 2, characterized in that: A positioning block (5) is engaged at the middle of the inner wall of the two vertical frames (307). A winding rod (6) is rotatably connected between the two positioning blocks (5). A transmission wheel (7) is fixedly sleeved on the outer side of the winding rod (6) and the outer side of the transmission rod (408). A belt (8) is sleeved on the outer side of the two transmission wheels (7).
6. A tightly fitted shock absorbing and energy absorbing foam fitting device according to claim 5, characterized in that: One end of the winding rod (6) passes through one end of the positioning block (5), and the outer diameter of the transmission wheel (7) on the vertical plate (2) is greater than the outer diameter of the transmission wheel (7) on the vertical frame (307).