A device for applying double-sided adhesive to photovoltaic tiles

Abstract

This utility model relates to the field of photovoltaic tile technology, and in particular to a device for applying double-sided tape to photovoltaic tiles. The device includes: a machine base; a material transfer mechanism for moving photovoltaic tiles is installed above the machine base; a fixing mechanism for securing the photovoltaic tiles is installed on the top of the machine base below the material transfer mechanism; a placement box for holding strips of double-sided tape is installed on the top of the machine base on both sides of the fixing mechanism; an adhesive application mechanism for applying double-sided tape is provided above the placement box; and a paper-tearing mechanism for tearing the release paper of the double-sided tape is provided on one side of the adhesive application mechanism. Through the adhesive application mechanism, the double-sided tape can be removed from the placement box and finally applied. The entire process is fully automated, effectively improving production efficiency and application accuracy. Furthermore, during operation, no sweat or other contaminants are left on the tiles, preventing potential quality issues.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic tile technology, and in particular to a device for applying double-sided adhesive to photovoltaic tiles. Background Technology

[0002] Photovoltaic tiles (also known as solar tiles or solar roof tiles) are tiles made of synthetic materials (engineering materials) that are combined with crystalline silicon solar modules through automated installation processes to form tiles with photovoltaic power generation functions. They are directly applied to the roof and installed on the roof structure like ordinary roof tiles, and have the characteristics of heat insulation, heat preservation, waterproofing, and power generation.

[0003] Currently, in the process of manufacturing photovoltaic tiles, it is necessary to install frames on both sides of the glass of the photovoltaic tile. Before installing the frames, double-sided tape is applied to the installation location. The traditional method of applying double-sided tape mainly involves manual application. However, manual application results in high labor consumption, low production accuracy, and low production efficiency. Furthermore, during manual handling, photovoltaic tiles inevitably come into contact with workers, which can easily leave contaminants such as sweat on the tiles, potentially leading to quality issues.

[0004] Therefore, it is necessary to provide a device for applying double-sided adhesive tape to photovoltaic tiles to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a device for applying double-sided adhesive to photovoltaic tiles.

[0006] This utility model provides a device for applying double-sided tape to photovoltaic tiles, comprising: a machine base, a material transfer mechanism for moving photovoltaic tiles installed above the machine base, a fixing mechanism for fixing photovoltaic tiles installed on the top of the machine base below the material transfer mechanism, a placement box for placing strip-shaped double-sided tape installed on the top of the machine base on both sides of the fixing mechanism, an adhesive application mechanism for applying double-sided tape provided above the placement box, and a paper tearing mechanism for tearing off the release paper of the double-sided tape on one side of the adhesive application mechanism.

[0007] The adhesive applicator includes a U-shaped connecting plate. The two inner surfaces of the two vertical sections of the connecting plate are rotatably connected to the middle of a first rotating shaft and one end of a second rotating shaft. One end of the first rotating shaft passes through the inner surface of the connecting plate and is connected to the drive end of a first motor. The first motor is connected to the outer surface of the connecting plate via a motor plate. The two outer surfaces of the connecting plate are connected to a first sliding rail and a second sliding rail via sliders. The bottoms of the first and second sliding rails are connected to the first and second sliding rails via sliders. The first and second sliding rails are respectively installed at both ends of the top of the machine. The other ends of the first and second rotating shafts are respectively connected to the two outer surfaces of the adsorption plate. The bottom of the adsorption plate is provided with multiple adsorption holes, which are connected to the output end of a vacuum pump via pipes. The vacuum pump is installed on the top of the adsorption plate.

[0008] Preferably, the paper-tearing mechanism includes a lower slide rail, which is connected to a support plate via a slider. A rotary motor is mounted on the top of the support plate, and the drive end of the rotary motor is connected to the bottom of a rotating plate. A first clamping slide rail and a second clamping slide rail are mounted on the top of the rotating plate, and the first clamping slide rail and the second clamping slide rail are connected to a first clamping plate and a second clamping plate via slide rails.

[0009] Preferably, a protective ring is connected to the bottom of the rotating plate, the protective ring is rotatably connected to a protective groove, and the protective groove is located on the top of the support plate.

[0010] Preferably, the material transfer mechanism includes a material transfer support plate. Multiple first material transfer slide rails and second material transfer slide rails are respectively installed at both ends of the bottom of the material transfer support plate. The first material transfer slide rails and second material transfer slide rails are respectively connected to the first material transfer plate and the second material transfer plate through sliders. The top of the material transfer support plate is connected to the telescopic end of the lifting cylinder. The fixed end of the lifting cylinder is slidably connected to the longitudinal slide rail through the slider. One end of the longitudinal slide rail is connected to the top of the machine base through a bracket.

[0011] Preferably, the firmware mechanism includes a plurality of first firmware slide rails and second firmware slide rails, the first firmware slide rails and the second firmware slide rails being connected to the first firmware plate and the second firmware plate respectively via sliders, and the first firmware slide rails and the second firmware slide rails being disposed at both ends of the top of the machine tool.

[0012] Preferably, a first support block and a second support block are respectively provided at both ends of the top of the machine tool between the first firmware board and the second firmware board.

[0013] Preferably, a first transfer pad and a second transfer pad are bonded to the opposite sides of the first transfer plate and the second transfer plate, and a first firmware pad and a second firmware pad are bonded to the opposite sides of the first firmware plate and the second firmware plate. The first transfer pad, the second transfer pad, the first firmware pad, and the second firmware pad are made of rubber.

[0014] Compared with related technologies, the photovoltaic tile double-sided adhesive application device provided by this utility model has the following beneficial effects:

[0015] This utility model, through its adhesive applicator, can complete the process from taking the double-sided adhesive out of the box to the final application. The entire process is fully automated, which effectively improves production efficiency and application accuracy. Furthermore, during the operation, no sweat or other contaminants are left on the tiles, preventing potential quality issues.

[0016] This utility model drives the first and second material transfer slide rails to move the first and second material transfer plates in opposite directions, thus enabling the clamping of photovoltaic tiles of different sizes. By setting up a lifting cylinder, the height of the material transfer support plate can be adjusted by driving the lifting cylinder, and the material transfer support plate can be moved back and forth by driving the longitudinal slide rail.

[0017] This utility model, by setting a first transfer pad, a second transfer pad, a first fastener pad, and a second fastener pad made of rubber, can reduce the pressure on the photovoltaic tile and increase the friction on the side of the photovoltaic tile when clamping it, thereby improving the stability of clamping the photovoltaic tile. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a preferred embodiment of a photovoltaic tile double-sided adhesive applicator provided by this utility model;

[0019] Figure 2 for Figure 1 The diagram shows the structure of the adhesive application mechanism;

[0020] Figure 3 for Figure 1 The diagram shows the structure of the paper tearing mechanism.

[0021] Figure 4 for Figure 1 The diagram shows the structure of the protective groove.

[0022] Figure 5 for Figure 1 The diagram shows the structure of the adsorption plate.

[0023] Figure 6 for Figure 1 The diagram shown is a structural schematic of the material transfer mechanism.

[0024] Figure 7 for Figure 1 The diagram shows the structure of the second firmware pad.

[0025] The diagram shows the following components: 1. Machine base; 2. Placement box; 3. Adhesive application mechanism; 301. First slide rail; 302. First moving slide rail; 303. Connecting plate; 304. Adsorption plate; 305. Second moving slide rail; 306. Second slide rail; 307. Second rotating shaft; 308. Vacuum pump; 309. Adsorption hole; 310. First rotating shaft; 311. First motor; 312. Motor plate; 4. Paper tearing mechanism; 401. Lower slide rail; 402. Support plate; 403. Protective ring; 404. Rotating plate; 405. First clamping slide rail; 406. First clamping plate; 407. Second clamping slide rail; 408. 409. Second clamping plate; 410. Rotary motor; 5. Protective groove; 5. Transfer mechanism; 501. Transfer support plate; 502. First transfer slide rail; 503. First transfer plate; 504. Second transfer slide rail; 505. Second transfer plate; 506. Second transfer pad; 507. Lifting cylinder; 508. Longitudinal slide rail; 509. First transfer pad; 6. Fastener mechanism; 601. First fastener slide rail; 602. First fastener plate; 603. Second fastener pad; 604. First fastener pad; 605. Second fastener slide rail; 606. Second fastener plate; 7. First support block; 8. Second support block. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0027] refer to Figures 1 to 7 This utility model provides a photovoltaic tile double-sided tape application device, comprising: a machine base 1, a material transfer mechanism 5 for moving photovoltaic tiles installed above the machine base 1, a fixing mechanism 6 for fixing photovoltaic tiles installed on the top of the machine base 1 below the material transfer mechanism 5, a placement box 2 for placing strip-shaped double-sided tape installed on the top of the machine base 1 on both sides of the fixing mechanism 6, an adhesive application mechanism 3 for applying double-sided tape provided above the placement box 2, and a paper tearing mechanism 4 for tearing off the release paper of the double-sided tape on one side of the adhesive application mechanism 3.

[0028] The adhesive applicator 3 includes a U-shaped connecting plate 303. The two inner surfaces of the two vertically oriented sections of the connecting plate 303 are rotatably connected to the middle of a first rotating shaft 310 and one end of a second rotating shaft 307. One end of the first rotating shaft 310 passes through the inner surface of the connecting plate 303 and is connected to the drive end of a first motor 311. The first motor 311 is connected to the outer surface of the connecting plate 303 via a motor plate 312. The two outer surfaces of the connecting plate 303 are respectively connected to a first sliding rail 302 and a second sliding rail 305 via sliders. The bottoms of a sliding rail 302 and a second sliding rail 305 are respectively connected to a first sliding rail 301 and a second sliding rail 306 via sliders. The first sliding rail 301 and the second sliding rail 306 are respectively installed at both ends of the top of the machine base 1. The other ends of the first rotating shaft 310 and the second rotating shaft 307 are respectively connected to the two outer surfaces of the adsorption plate 304. The bottom of the adsorption plate 304 is provided with a plurality of adsorption holes 309. The adsorption holes 309 are connected to the output end of a vacuum pump 308 through pipes. The vacuum pump 308 is installed on the top of the adsorption plate 304.

[0029] It should be noted that the double-sided tape placed in the placement box 2 is a pre-cut strip of double-sided tape, and the length of the release paper of the double-sided tape is greater than the length of the paper fully coated with adhesive. The first slide rail 301, the second slide rail 306, the first moving slide rail 302 and the second moving slide rail 305 are existing electric slide rails.

[0030] By setting the first slide rail 301 and the second slide rail 306, the first moving slide rail 302 and the second moving slide rail 305 can be moved back and forth by the drive of the first slide rail 301 and the second moving slide rail 306. The connecting plate 303 can be moved up and down by the drive of the first moving slide rail 302 and the second moving slide rail 305, and the adsorption plate 304 connected to the connecting plate 303 can be moved up and down at the same time. The adsorption plate 304 can be moved to the top of the placement box 2. Under the action of atmospheric pressure, the double-sided tape in the placement box 2 is adsorbed to the bottom of the adsorption plate 304. Then, by rotating the first motor 311, the adsorption plate 304 is rotated from the adsorption hole 309 facing down to the adsorption hole 309 facing the firmware. After the suction plate 304 rotates, it is moved to one side of the paper-tearing mechanism 4 by the drive of the first slide rail 301 and the second slide rail 306. The paper-tearing mechanism 4 tears off the release paper on the double-sided tape. After tearing, the suction plate 304 is moved to one side of the fastener mechanism 6 by the drive of the first slide rail 301 and the second slide rail 306. Then, the suction plate 304 is moved to the front side of the photovoltaic tile by the up and down movement of the first moving slide rail 302 and the second moving slide rail 305. By the drive of the first slide rail 301 and the second slide rail 306, the side of the double-sided tape with the release paper torn off contacts the side of the photovoltaic tile and completes the adhesion. At this time, the double-sided tape application is completed.

[0031] The adhesive applicator 3 can complete the process from taking the double-sided adhesive out of the placement box 2 to the final application. The whole process is fully automated, which effectively improves production efficiency and application accuracy. In addition, no sweat or other contaminants are left on the tiles during the operation, preventing potential quality problems.

[0032] In the embodiments of this utility model, reference is made to Figure 3 As shown, the paper tearing mechanism 4 includes a lower slide rail 401, which is connected to a support plate 402 via a slider. A rotary motor 409 is mounted on the top of the support plate 402, and the drive end of the rotary motor 409 is connected to the bottom of a rotating plate 404. A first clamping slide rail 405 and a second clamping slide rail 407 are mounted on the top of the rotating plate 404. The first clamping slide rail 405 and the second clamping slide rail 407 are connected to a first clamping plate 406 and a second clamping plate 408 via slide rails.

[0033] In the embodiments of this utility model, reference is made to Figure 4 As shown, a protective ring 403 is connected to the bottom of the rotating plate 404, and the protective ring 403 is rotatably connected to a protective groove 410, which is located on the top of the support plate 402.

[0034] It should be noted that: by setting the lower slide rail 401, the support plate 402 can be moved back and forth by driving the lower slide rail 401; by driving the rotary motor 409, the rotating plate 404 can be rotated; by setting the first clamping slide rail 405 and the second clamping slide rail 407, the first clamping plate 406 and the second clamping plate 408 can move in opposite directions or in opposite directions by driving the first clamping slide rail 405 and the second clamping slide rail 407, so as to release the double-sided adhesive paper; and by applying an inclined force to the clamped release paper by the rotating plate, it is easier to remove the release paper of the double-sided adhesive by driving the lower slide rail 401. By setting the protective ring 403, the stability of the rotating plate 404 during rotation can be improved by the guidance of the protective groove 410.

[0035] In the embodiments of this utility model, reference is made to Figure 6 As shown, the material transfer mechanism 5 includes a material transfer support plate 501. Multiple first material transfer slide rails 502 and second material transfer slide rails 504 are respectively installed at both ends of the bottom of the material transfer support plate 501. The first material transfer slide rails 502 and second material transfer slide rails 504 are respectively connected to the first material transfer plate 503 and the second material transfer plate 505 through sliders. The top of the material transfer support plate 501 is connected to the telescopic end of the lifting cylinder 507. The fixed end of the lifting cylinder 507 is slidably connected to the longitudinal slide rail 508 through a slider. One end of the longitudinal slide rail 508 is connected to the top of the machine base 1 through a bracket.

[0036] It should be noted that: the first material transfer slide rail 502 and the second material transfer slide rail 504 drive the first material transfer plate 503 and the second material transfer plate 505 to move in opposite directions, thereby clamping photovoltaic tiles of different sizes. The lifting cylinder 507 can be used to adjust the height of the material transfer support plate 501, and the longitudinal slide rail 508 can be used to move the material transfer support plate 501 back and forth.

[0037] In the embodiments of this utility model, reference is made to Figure 2 , Figure 3 As shown, the firmware mechanism 6 includes a plurality of first firmware slide rails 601 and second firmware slide rails 605. The first firmware slide rails 601 and second firmware slide rails 605 are respectively connected to the first firmware plate 602 and the second firmware plate 606 through sliders. The first firmware slide rails 601 and second firmware slide rails 605 are disposed at both ends of the top of the machine base 1.

[0038] In the embodiments of this utility model, reference is made to Figure 1 As shown, a first support block 7 and a second support block 8 are respectively provided at both ends of the top of the machine base 1 between the first firmware board 602 and the second firmware board 606.

[0039] It should be noted that: the first firmware slide rail 601 and the second firmware slide rail 605 drive the first firmware plate 602 and the second firmware plate 606 to move in opposite directions, thereby clamping photovoltaic tiles of different sizes. The first support block 7 and the second support block 8 are set to support the photovoltaic tiles and improve the stability of the photovoltaic tiles when they are placed.

[0040] In the embodiments of this utility model, reference is made to Figure 2 , Figure 5 As shown, a first transfer pad 509 and a second transfer pad 506 are bonded to the opposite sides of the first transfer plate 503 and the second transfer plate 505, and a first firmware pad 604 and a second firmware pad 603 are bonded to the opposite sides of the first firmware plate 602 and the second firmware plate 606. The first transfer pad 509, the second transfer pad 506, the first firmware pad 604, and the second firmware pad 603 are made of rubber.

[0041] It should be noted that by setting the first transfer pad 509, the second transfer pad 506, the first fastener pad 604, and the second fastener pad 603 made of rubber, the pressure on the photovoltaic tile can be reduced and the friction on the side of the photovoltaic tile can be increased when clamping the photovoltaic tile, thereby improving the stability of clamping the photovoltaic tile.

[0042] The working principle of the photovoltaic tile double-sided adhesive tape applicator provided by this utility model is as follows:

[0043] By setting the first slide rail 301 and the second slide rail 306, the first moving slide rail 302 and the second moving slide rail 305 can be moved back and forth by the drive of the first slide rail 301 and the second moving slide rail 306. The connecting plate 303 can be moved up and down by the drive of the first moving slide rail 302 and the second moving slide rail 305, and the adsorption plate 304 connected to the connecting plate 303 can be moved up and down at the same time. The adsorption plate 304 can be moved to the top of the placement box 2. Under the action of atmospheric pressure, the double-sided tape in the placement box 2 is adsorbed to the bottom of the adsorption plate 304. Then, by rotating the first motor 311, the adsorption plate 304 is rotated from the adsorption hole 309 facing down to the adsorption hole 309 facing the firmware. After the suction plate 304 rotates, it is moved to one side of the paper-tearing mechanism 4 by the drive of the first slide rail 301 and the second slide rail 306. The paper-tearing mechanism 4 tears off the release paper on the double-sided tape. After tearing, the suction plate 304 is moved to one side of the fastener mechanism 6 by the drive of the first slide rail 301 and the second slide rail 306. Then, the suction plate 304 is moved to the front side of the photovoltaic tile by the up and down movement of the first moving slide rail 302 and the second moving slide rail 305. By the drive of the first slide rail 301 and the second slide rail 306, the side of the double-sided tape with the release paper torn off contacts the side of the photovoltaic tile and completes the adhesion. At this time, the double-sided tape application is completed.

[0044] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0045] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A photovoltaic tile pasting double-sided adhesive device, characterized by, include: A machine platform (1) is provided with a material transfer mechanism (5) for moving photovoltaic tiles installed above the machine platform (1). A fastener mechanism (6) for fixing photovoltaic tiles is installed on the top of the machine platform (1) below the material transfer mechanism (5). Placement boxes (2) for placing strip-shaped double-sided tape are installed on the top of the machine platform (1) on both sides of the fastener mechanism (6). A tape application mechanism (3) for applying double-sided tape is provided above the placement box (2). A paper tearing mechanism (4) for tearing the release paper of the double-sided tape is provided on one side of the tape application mechanism (3). The adhesive applicator (3) includes a U-shaped connecting plate (303). The two inner surfaces of the two vertical sections of the connecting plate (303) are rotatably connected to the middle of a first rotating shaft (310) and one end of a second rotating shaft (307). One end of the first rotating shaft (310) passes through the inner surface of the connecting plate (303) and is connected to the drive end of a first motor (311). The first motor (311) is connected to the outer surface of the connecting plate (303) via a motor plate (312). The two outer surfaces of the connecting plate (303) are respectively connected to a first moving slide rail (302) and a second moving slide rail (305) via sliders. The bottom of the movable slide rail (302) and the second movable slide rail (305) are respectively connected to the first slide rail (301) and the second slide rail (306) by sliders. The first slide rail (301) and the second slide rail (306) are respectively installed at both ends of the top of the machine base (1). The other ends of the first rotating shaft (310) and the second rotating shaft (307) are respectively connected to the two outer surfaces of the adsorption plate (304). The bottom of the adsorption plate (304) is provided with a plurality of adsorption holes (309). The adsorption holes (309) are connected to the output end of the vacuum pump (308) through pipes. The vacuum pump (308) is installed on the top of the adsorption plate (304).

2. The photovoltaic tile according to claim 1, wherein, The paper tearing mechanism (4) includes a lower slide rail (401), which is connected to a support plate (402) via a slider. A rotary motor (409) is installed on the top of the support plate (402), and the driving end of the rotary motor (409) is connected to the bottom of a rotating plate (404). A first clamping slide rail (405) and a second clamping slide rail (407) are installed on the top of the rotating plate (404). The first clamping slide rail (405) and the second clamping slide rail (407) are connected to a first clamping plate (406) and a second clamping plate (408) via slide rails.

3. The photovoltaic tile according to claim 2, wherein, The bottom of the rotating plate (404) is connected to a protective ring (403), which is rotatably connected to a protective groove (410). The protective groove (410) is located on the top of the support plate (402).

4. The photovoltaic tile according to claim 2, wherein, The material transfer mechanism (5) includes a material transfer support plate (501). Multiple first material transfer slide rails (502) and second material transfer slide rails (504) are respectively installed at both ends of the bottom of the material transfer support plate (501). The first material transfer slide rails (502) and second material transfer slide rails (504) are respectively connected to the first material transfer plate (503) and the second material transfer plate (505) through sliders. The top of the material transfer support plate (501) is connected to the telescopic end of the lifting cylinder (507). The fixed end of the lifting cylinder (507) is slidably connected to the longitudinal slide rail (508) through a slider. One end of the longitudinal slide rail (508) is connected to the top of the machine base (1) through a bracket.

5. The photovoltaic tile according to claim 4, wherein, The firmware mechanism (6) includes multiple first firmware slide rails (601) and second firmware slide rails (605). The first firmware slide rails (601) and second firmware slide rails (605) are respectively connected to the first firmware plate (602) and the second firmware plate (606) through sliders. The first firmware slide rails (601) and second firmware slide rails (605) are located at both ends of the top of the machine base (1).

6. The photovoltaic tile according to claim 5, wherein, The top ends of the machine tool (1) between the first firmware board (602) and the second firmware board (606) are respectively provided with a first support block (7) and a second support block (8).

7. The photovoltaic tile according to claim 6, wherein, The first transfer plate (503) and the second transfer plate (505) have a first transfer pad (509) and a second transfer pad (506) bonded to their opposite sides, and the first fastener plate (602) and the second fastener plate (606) have a first fastener pad (604) and a second fastener pad (603) bonded to their opposite sides. The first transfer pad (509), the second transfer pad (506), the first fastener pad (604) and the second fastener pad (603) are made of rubber.

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