A washing block forming machine with adjustable mold structure

Abstract

This utility model relates to the field of detergent block production technology, and more particularly to a detergent block forming machine with an adjustable mold structure. It includes a lower mold installed in the middle of the inner part of the top of an operating table and a fixed frame installed on the top of the operating table. The operating table is equipped with a cleaning mechanism for cleaning residual materials inside the lower mold, and the lower mold is equipped with an adjustment mechanism for adjusting its internal dimensions. By setting up the adjustment mechanism, this utility model can adjust the mold size according to actual needs during detergent block production, thereby accurately adapting to the forming requirements of detergent blocks of different specifications. Furthermore, this mechanism can automatically eject the formed detergent blocks from the mold, thus improving the forming rate. By setting up the cleaning mechanism, residual materials inside the mold can be removed after the detergent blocks are formed, ensuring mold cleanliness while reducing labor intensity and improving the continuity and stability of detergent block production.

Description

Technical Field

[0001] This utility model relates to the field of detergent block production technology, and in particular to a detergent block forming machine with an adjustable mold structure. Background Technology

[0002] In the production process of detergent blocks, the detergent block forming machine is a key piece of equipment, and its mold structure directly affects the forming quality and production efficiency of the detergent blocks.

[0003] Existing detergent block forming machines use molds with fixed dimensions, making it difficult to flexibly adjust the mold size according to actual production needs. This results in poor adaptability and insufficient versatility for forming detergent blocks of different specifications. Frequent mold changes are required when changing production models, which is not only cumbersome but also leads to decreased production efficiency and increased waste. Therefore, we provide a detergent block forming machine with an adjustable mold structure. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a washing block forming machine with an adjustable mold structure. This solves the technical problem in existing technologies where it is not easy to adjust the mold size, thus reducing the production efficiency of washing blocks. It enables the mold size to be quickly adjusted according to production needs, thereby improving the production efficiency of washing blocks. Furthermore, it can quickly eject the formed washing blocks, increasing the forming rate of washing blocks.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a washing block forming machine with an adjustable mold structure, including a lower mold installed in the middle part of the top of the operating table and a fixed frame installed on the top of the operating table. The operating table is provided with a cleaning mechanism for cleaning residual materials inside the lower mold, and the lower mold is provided with an adjustment mechanism for adjusting its internal dimensions.

[0006] The adjustment mechanism includes a drive rod and a linkage rod rotatably connected to the front and rear ends of the lower mold. The drive rod and the linkage rod are connected by a connecting belt. Multiple sets of movable seats are threaded to the outer walls of the drive rod and the linkage rod. A fixed column is installed at the top of the movable seat. A connecting spring is connected to the top of the inside of the fixed column. A lifting block connected to the bottom end of the connecting spring is slidably connected inside the fixed column. An adjustment plate adapted to the inside of the lower mold is installed on the lifting block. Distance sensors are installed at the bottom ends of two adjacent movable seats on the same side. A scale is installed at the front end of the lower mold. An automatic discharge assembly for ejecting the washing block is set on the operating table.

[0007] Preferably, the automatic feeding component includes a load-bearing plate installed inside the operating table, a cylinder installed at the top of the load-bearing plate, a stopper installed at the top of the cylinder, a forming base plate slidably connected inside the lower mold and connected to the top of the stopper, a hydraulic cylinder installed on the back of the operating table, and a pusher plate installed at the output end of the hydraulic cylinder.

[0008] Preferably, the cleaning mechanism includes a slide groove on the right side of the top of the operating table, a sliding component slidably connected inside the slide groove, a drive motor installed on the bottom side of the sliding component, a gear installed at the output end of the drive motor, a gear seat meshing with the gear installed at the top of the inside of the operating table, a fixing plate installed at the top of the sliding component, an electric push rod installed inside the fixing plate, a vacuum head installed at the output end of the electric push rod, a vacuum cleaner installed on the upper back of the fixing frame, and a connecting pipe connected to the vacuum head connected to the extraction end of the vacuum cleaner.

[0009] Preferably, the pitches at both ends of the outer walls of the drive rod and the linkage rod are opposite, and the inner surface of the adjusting plate is coated with an anti-stick coating.

[0010] Preferably, the top end of the forming base plate abuts against the bottom end of the adjusting plate, and the distance the forming base plate slides inside the lower mold is less than the distance the lifting block slides inside the fixed column.

[0011] Preferably, the suction head is located above the lower mold, and the connecting tube is made of rubber.

[0012] By employing the above technical solution, this utility model provides a washing block forming machine with an adjustable mold structure, which has at least the following beneficial effects:

[0013] 1. By setting an adjustment mechanism, this utility model can adjust the size of the mold according to actual needs during the production of washing blocks, thereby accurately adapting to the molding requirements of washing blocks of different specifications. In addition, the mechanism can automatically eject the molded washing blocks from the mold, thereby improving the molding rate of washing blocks.

[0014] 2. By setting up a cleaning mechanism, this utility model can remove residual materials inside the mold after the washing block is formed, using a related driving structure, thus avoiding residual materials from affecting the production quality of the washing block. In addition, while ensuring the cleanliness of the mold, it can reduce labor intensity and improve the production continuity and stability of the washing block. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the external structure of the adjustment mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the disassembled structure of the adjustment mechanism of this utility model;

[0021] Figure 5 This is a schematic diagram of the cleaning mechanism of this utility model.

[0022] In the diagram: 1. Operating table; 2. Lower mold; 3. Fixing frame;

[0023] 4. Cleaning mechanism; 41. Slide rail; 42. Sliding component; 43. Drive motor; 44. Gear; 45. Gear seat; 46. Fixing plate; 47. Electric push rod; 48. Vacuum head; 49. Vacuum cleaner; 410. Connecting pipe;

[0024] 5. Adjustment mechanism; 51. Drive rod; 52. Linkage rod; 53. Connecting belt; 54. Moving seat; 55. Fixed column; 56. Connecting spring; 57. Lifting block; 58. Adjusting plate; 59. Distance sensor; 510. Scale;

[0025] 5011, Load-bearing plate; 5012, Cylinder; 5013, Abutment; 5014, Forming base plate; 5015, Hydraulic cylinder; 5016, Pusher plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] Existing technologies often suffer from the problem of difficulty in adjusting mold dimensions, leading to reduced production efficiency of wash block production. This embodiment provides a wash block forming machine with an adjustable mold structure. The mold size can be quickly adjusted according to production needs, thereby improving wash block production efficiency and enabling rapid ejection of the formed wash blocks, thus increasing the forming rate. Please refer to... Figure 1 - Figure 5The adjustable mold structure washing block forming machine includes a lower mold 2 installed in the middle of the inner part of the top of the operating table 1 and a fixing frame 3 installed on the top of the operating table 1. The operating table 1 is equipped with a cleaning mechanism 4 for cleaning residual materials inside the lower mold 2, and the lower mold 2 is equipped with an adjustment mechanism 5 for adjusting its internal dimensions. The cleaning mechanism 4 can automatically and promptly remove residual materials inside the lower mold 2, improving the production quality of the washing blocks, while the adjustment mechanism 5 can adjust the forming size according to production needs, improving the production efficiency of the washing blocks.

[0029] The existing detergent block forming machine has a fixed mold structure and size, making it difficult to flexibly adjust the size according to actual needs. This results in poor adaptability and insufficient versatility for forming detergent blocks of different specifications. Changeovers require frequent mold replacements, which is cumbersome and leads to reduced production efficiency and increased losses. To solve these problems, the adjustment mechanism 5 includes a drive rod 51 and a linkage rod 52 rotatably connected to the front and rear ends of the lower mold 2. The pitches of the drive rod 51 and linkage rod 52 at their outer ends are opposite. Through this reverse pitch design, when the drive rod 51 and linkage rod 52 rotate, they can synchronously drive the two moving seats 54 to move in opposite directions, enabling the adjustment plate 58 to achieve symmetrical and synchronous adjustment. This avoids mold size deviations caused by unilateral force, ensuring the uniformity and accuracy of the internal size adjustment of the lower mold 2, and improving the adaptability efficiency for forming detergent blocks of different specifications. The drive rod 51 and linkage rod 52 are connected by a connecting belt 53. Multiple sets of moving seats 54 are threadedly connected to the outer walls of the drive rod 51 and linkage rod 52. A fixed... The fixed column 55 has a connecting spring 56 connected to its top. The fixed column 55 has a sliding connection to a lifting block 57 connected to the bottom of the connecting spring 56. The lifting block 57 is equipped with an adjusting plate 58 that is compatible with the interior of the lower mold 2. The inner surface of the adjusting plate 58 is coated with an anti-stick coating. The anti-stick coating reduces the adhesion between the material and the inner surface of the adjusting plate 58, effectively preventing the washing block from sticking to the surface of the adjusting plate 58 after molding, ensuring the smoothness of the demolding process, reducing the frequency of manual cleaning and the risk of material residue. The bottom ends of the two adjacent moving seats 54 on the same side are equipped with distance sensors 59. The front end of the lower mold 2 is equipped with a scale 510. The operating table 1 is equipped with an automatic discharge component for ejecting the washing block. By manually rotating the drive rod 51, the linkage rod 52 rotates synchronously under the connection of the connecting belt 53, thereby causing the movable seat 54 connected to the drive rod 51 and the linkage rod 52 to move towards each other. Under the connection of the fixed column 55 and the lifting block 57, the two sets of adjusting plates 58 are moved, thereby adjusting the internal dimensions of the lower mold 2. With the cooperation of the distance sensor 59 and the scale 510, the adjustment accuracy of the adjusting plate 58 can be improved, thereby improving the production quality of the washing blocks.

[0030] Existing washing block forming machines rely heavily on manual operation for material discharge, resulting in low efficiency and product damage, leading to low production efficiency and affecting product quality. To address these issues, an automatic discharge assembly is implemented. This assembly includes a load-bearing plate 5011 installed inside the operating table 1. A cylinder 5012 is mounted on the top of the load-bearing plate 5011, and a stop 5013 is mounted on the top of the cylinder 5012. A forming base plate 5014, connected to the top of the stop 5013, is slidably connected inside the lower mold 2. The top of the forming base plate 5014 abuts against the bottom of the adjusting plate 58, ensuring synchronous movement of the two when ejecting the washing blocks. Furthermore, the sliding distance of the forming base plate 5014 inside the lower mold 2 is less than the sliding distance of the lifting block 57 inside the fixed column 55, improving the smoothness of washing block ejection. A hydraulic cylinder 5015 is mounted on the back of the operating table 1, and a pusher plate 5016 is mounted on the output end of the hydraulic cylinder 5015. After the washing block is formed, the extension and retraction of the cylinder 5012 causes the abutment 5013 to push the forming base plate 5014 upward. The sliding of the lifting block 57 inside the fixed column 55 can push the formed washing block out of the lower mold 2. The extension and retraction of the hydraulic cylinder 5015 causes the pusher plate 5016 to push the pushed washing block out, thereby improving the production rate of washing blocks.

[0031] Example 2

[0032] Based on Example 1, such as Figure 1 - Figure 5 As shown, the existing technology does not make it easy to adjust the mold size, which reduces the production efficiency of washing blocks. However, after the washing blocks are formed, the cleaning of residual materials inside the mold relies on manual operation, which has problems such as low cleaning efficiency and many cleaning dead corners. This not only increases the labor intensity, but may also affect the quality of subsequent products due to residual materials, resulting in poor production continuity and stability. Therefore, this device is also equipped with a structure for cleaning residual materials.

[0033] Currently, cleaning residual materials inside molding molds in existing molding equipment relies heavily on manual labor, resulting in low efficiency, numerous blind spots, increased labor intensity, and a risk of quality issues due to residual materials, leading to poor production continuity and stability. To address these problems, a cleaning mechanism 4 is constructed, comprising a slide 41 located on the right side of the top of the operating table 1. A sliding component 42 is slidably connected inside the slide 41. A drive motor 43 is mounted on the bottom side of the sliding component 42, and a gear 44 is mounted on the output end of the drive motor 43. A gear seat 45 meshing with the gear 44 is mounted on the top of the operating table 1. A fixing plate 46 is mounted on the top of the sliding component 42, and an electric push rod 47 is installed inside the fixing plate 46. A suction head 48 is mounted on the output end of the electric push rod 47. The suction heads 48 are positioned above the lower mold 2 and can achieve full-range suction of the mold surface and corners through reciprocating movement, ensuring thorough cleaning of residual materials. The material is cleaned without any blind spots. The spacing can be adjusted with the electric push rod 47 to improve the cleaning coverage accuracy and efficiency, avoid cleaning blind spots caused by limited space, and ensure the uniformity of mold cleanliness. A vacuum cleaner 49 is installed on the upper back of the fixed frame 3. The suction end of the vacuum cleaner 49 is connected to the connecting pipe 410 connected to the vacuum head 48. The connecting pipe 410 is made of rubber. Due to its flexibility, the rubber material can bend adaptively with the movement of the vacuum head 48, avoiding the risk of pipe jamming or breakage caused by rigid connection. At the same time, it ensures the airtightness of the vacuum system, maintains negative pressure stability, and ensures a smooth and continuous material adsorption process. After processing, the drive motor 43 drives the gear 44 to rotate. With the gear 44 and the gear seat 45 meshing with each other, the slide 42 slides inside the slide groove 41, thereby driving the vacuum head 48 to move. The operation of the electric push rod 47 can expand the range of cleaning residues. And with the operation of the vacuum cleaner 49, the vacuum head 48, connected by the connecting pipe 410, removes the residual material inside the mold 2, improving the cleanliness of the molding environment.

[0034] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adjustable mold structure washing block forming machine comprising a lower mold (2) installed in the middle of the inner top end of an operating table (1) and a fixed frame (3) installed on the top end of the operating table (1), characterized in that: The operating table (1) is equipped with a cleaning mechanism (4) for cleaning residual materials inside the lower mold (2), and the lower mold (2) is equipped with an adjustment mechanism (5) for adjusting its internal dimensions. The adjustment mechanism (5) includes a drive rod (51) and a linkage rod (52) rotatably connected to the front and rear ends of the lower mold (2). The drive rod (51) and the linkage rod (52) are connected by a connecting belt (53). The outer walls of the drive rod (51) and the linkage rod (52) are threaded with multiple sets of moving seats (54). A fixed column (55) is installed at the top of the moving seat (54). A connecting spring (56) is connected to the top of the inside of the fixed column (55). A lifting block (57) connected to the bottom end of the connecting spring (56) is slidably connected inside the fixed column (55). An adjustment plate (58) adapted to the inside of the lower mold (2) is installed on the lifting block (57). A distance sensor (59) is installed at the bottom end of two adjacent moving seats (54) on the same side. A scale (510) is installed at the front end of the lower mold (2). An automatic discharge component for ejecting the washing block is provided on the operating table (1).

2. A wash block forming machine of the adjustable mould structure type according to claim 1, characterised in that: The automatic feeding assembly includes a load-bearing plate (5011) installed inside the operating table (1), a cylinder (5012) installed at the top of the load-bearing plate (5011), a stop (5013) installed at the top of the cylinder (5012), a forming base plate (5014) slidably connected inside the lower mold (2) and connected to the top of the stop (5013), a hydraulic cylinder (5015) installed on the back of the operating table (1), and a pusher plate (5016) installed at the output end of the hydraulic cylinder (5015).

3. A wash block forming machine of the adjustable mould structure type according to claim 1, characterised in that: The cleaning mechanism (4) includes a slide groove (41) on the right side of the top of the operating table (1). A slide member (42) is slidably connected inside the slide groove (41). A drive motor (43) is installed on the bottom side of the slide member (42). A gear (44) is installed at the output end of the drive motor (43). A gear seat (45) that meshes with the gear (44) is installed at the top inside the operating table (1). A fixing plate (46) is installed at the top of the slide member (42). An electric push rod (47) is installed inside the fixing plate (46). A vacuum cleaner head (48) is installed at the output end of the electric push rod (47). A vacuum cleaner (49) is installed on the upper back of the fixing frame (3). A connecting pipe (410) connected to the vacuum cleaner head (48) is connected to the extraction end of the vacuum cleaner (49).

4. A wash block forming machine of the adjustable mould structure type according to claim 1, characterised in that: The pitches at both ends of the outer walls of the drive rod (51) and the linkage rod (52) are opposite, and the inner surface of the adjusting plate (58) is coated with an anti-stick coating.

5. A wash block forming machine of the adjustable mould structure type according to claim 2, characterised in that: The top end of the forming base plate (5014) abuts against the bottom end of the adjusting plate (58), and the distance that the forming base plate (5014) slides inside the lower mold (2) is less than the distance that the lifting block (57) slides inside the fixed column (55).

6. A wash block forming machine of the adjustable mould structure type according to claim 3, characterised in that: The vacuum head (48) is located above the lower mold (2), and the connecting tube (410) is made of rubber.

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