Hydrogen power support
By optimizing the design of the hydrogen-powered support frame, and adopting a weight-reducing groove and reinforcing rib structure, the problems of excessive weight and easy cracking of existing support frames have been solved, achieving lightweighting and enhanced strength, thus ensuring the safety and stability of new energy vehicles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAI YUAN SAN GAO ENERGY RESOURCES DEV LTD CO
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-03
Smart Images

Figure CN224447494U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive parts technology, specifically relating to a power bracket for use in new energy vehicles. Background Technology
[0002] In high-end new energy tractor trucks and dump trucks, these models are all currently environmentally friendly, emitting zero pollutants. The hydrogen fuel cell engine is fixed to the vehicle below the cab, secured to both ends of the frame via a power bracket, providing support and stability. According to current design requirements for new energy vehicles, the power bracket needs to possess high strength and high ductility. However, existing power brackets, while meeting functional requirements, are excessively heavy, occupy a large installation space, and are prone to stress cracking at transition points. Once cracking occurs, it can easily lead to serious safety accidents, affecting vehicle safety testing and operation. Utility Model Content
[0003] To address the technical problems existing in the prior art, this utility model provides a hydrogen-powered support structure with an optimized overall design, exhibiting excellent strength and ductility, thus ensuring stable vehicle operation.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a hydrogen-powered support bracket, including a frame connecting seat and a power connecting seat, wherein the frame connecting seat and the power connecting seat are connected by an arc-shaped transition section, and the frame connecting seat is arranged perpendicular to the power connecting seat.
[0005] The frame connector has a first base, a second base, a third base, and a fourth base. The first base and the second base are located on the same side, and the third base and the fourth base are located on the same side. Each of the first base, the second base, the third base, and the fourth base has a connecting through hole. While ensuring the structural strength of the frame connector, the frame connector has a concave first arc-shaped section, which is located between the second base and the third base. In order to further reduce the weight of the frame connector, a weight-reducing groove is provided on the front side of the frame connector, and the weight-reducing groove is located in the middle of the frame connector.
[0006] The power connection seat is provided with a fifth base, and a connection through hole is opened in the middle of the fifth base.
[0007] To enhance the connection strength between the frame connector and the power connector, a reinforcing rib is provided on the back side of the frame connector. The reinforcing rib is located in the middle of the power connector, with one end of the reinforcing rib located at the first arc segment and the other end extending to the arc transition segment. The reinforcing rib runs through the entire power connector.
[0008] The frame connector has a concave second arc segment and a third arc segment. The first base is connected to the arc transition segment through the second arc segment, and the fourth base is connected to the arc transition segment through the third arc segment. The second arc segment and the third arc segment further reduce the weight of the frame connector.
[0009] The weight-reducing groove includes a first groove and a second groove that are smoothly connected. The first groove has a gradually changing groove width structure, with the groove width being the smallest at the end of the first groove near the first arc segment and the groove width being the largest at the end of the first groove near the arc transition segment. The first groove and the second groove are connected by a fourth arc segment, and the groove width of the second groove is greater than that of the first groove. The cross-sections of both the first groove and the second groove are U-shaped structures. All corners of the weight-reducing groove are rounded.
[0010] Among them, the reinforcing rib has a gradually changing thickness structure. The end of the reinforcing rib closest to the first arc segment has the smallest thickness, and the end of the reinforcing rib closest to the arc transition segment has the largest thickness. The cross-sectional area of the reinforcing rib is trapezoidal, and the outer corners of the reinforcing rib are all rounded.
[0011] The inner side of the arc-shaped transition section is provided with a fifth arc-shaped section, which has a concave structure.
[0012] The outer corners of the fifth base are all rounded.
[0013] Compared with the prior art, the specific beneficial effects of this utility model are as follows: This utility model adopts one-piece stamping molding, and under the premise of ensuring the structural strength of the power bracket, multiple weight-reducing grooves and arc segments are arranged on the entire power bracket, further reducing the weight of the power bracket; This utility model arranges reinforcing ribs to further enhance the connection strength between the frame connecting seat and the power connecting seat; This utility model adopts a hollow thickened curved surface structure, and the junction transition adopts a large rounded corner transition to avoid stress concentration, avoid the overall cracking risk, ensure the stable performance of the bracket, achieve the purpose of weight reduction and cost reduction, and can meet the structural installation requirements of new energy vehicles. Attached Figure Description
[0014] Figure 1 This is a perspective view of the present invention.
[0015] Figure 2 This is the front view of the present invention.
[0016] Figure 3 This is a rear view of the present invention.
[0017] Figure 4 This is the left view of the present invention.
[0018] Figure 5 This is the right view of the present invention.
[0019] Figure 6 This is a top view of the present invention.
[0020] Figure 7 This is a bottom view of the present invention.
[0021] In the diagram, 1 is the frame connector, 11 is the first base, 12 is the second base, 13 is the third base, 14 is the fourth base, 15 is the first arc segment, 16 is the weight reduction groove, 161 is the first groove, 162 is the second groove, 163 is the fourth arc segment, 17 is the reinforcing rib, 18 is the second arc segment, 19 is the third arc segment, 2 is the power connector, 21 is the fifth base, 3 is the arc transition segment, and 31 is the fifth arc segment. Detailed Implementation
[0022] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0023] like Figure 1-7 As shown, a hydrogen-powered support includes a frame connecting seat 1 and a power connecting seat 2. The frame connecting seat 1 and the power connecting seat 2 are connected by an arc-shaped transition section 3. The frame connecting seat 1 is arranged perpendicular to the power connecting seat 2.
[0024] The frame connecting seat 1 is provided with a first base 11, a second base 12, a third base 13 and a fourth base 14. The first base 11 and the second base 12 are located on the same side, and the third base 13 and the fourth base 14 are located on the same side. Each of the first base 11, the second base 12, the third base 13 and the fourth base 14 has a connecting through hole. Under the premise of ensuring the structural strength of the frame connecting seat 1, the frame connecting seat 1 is provided with a concave first arc segment 15, which is located between the second base 12 and the third base 13. In order to further reduce the weight of the frame connecting seat 1, a weight-reducing groove 16 is provided on the front side of the frame connecting seat 1, and the weight-reducing groove 16 is located in the middle of the frame connecting seat 1.
[0025] The power connection seat 2 is provided with a fifth base 21, and a connection through hole is opened in the middle of the fifth base 21.
[0026] To enhance the connection strength between the frame connector 1 and the power connector 2, a reinforcing rib 17 is provided on the back side of the frame connector 1. The reinforcing rib 17 is located in the middle of the power connector 2. One end of the reinforcing rib 17 is located at the first arc segment 15, and the other end of the reinforcing rib 17 extends to the arc transition segment 3. The reinforcing rib 17 runs through the entire power connector 2.
[0027] The frame connecting seat 1 is provided with a concave second arc section 18 and a third arc section 19. The first base 11 is connected to the arc transition section 3 through the second arc section 18, and the fourth base 14 is connected to the arc transition section 3 through the third arc section 19. The second arc section 18 and the third arc section 19 further reduce the weight of the frame connecting seat 1.
[0028] The weight-reducing groove 16 includes a first groove 161 and a second groove 162 that are smoothly connected. The first groove 161 has a gradually changing groove width structure, with the groove width being the smallest at the end of the first groove 161 near the first arc segment 15 and the groove width being the largest at the end of the first groove 161 near the arc transition segment 3. The first groove 161 and the second groove 162 are connected by a fourth arc segment 163, and the groove width of the second groove 162 is greater than the groove width of the first groove 161. The cross-sections of the first groove 161 and the second groove 162 are both U-shaped structures. All corners of the weight-reducing groove 16 are rounded.
[0029] Among them, the reinforcing rib 17 has a gradually changing thickness structure. The end of the reinforcing rib 17 closest to the first arc segment 15 has the smallest thickness, and the end of the reinforcing rib 17 closest to the arc transition segment 3 has the largest thickness. The cross-sectional area of the reinforcing rib 17 is trapezoidal, and the outer corners of the reinforcing rib 17 are all rounded.
[0030] The inner side of the arc-shaped transition section 3 is provided with a fifth arc-shaped section 31, which has a concave structure.
[0031] The outer corners of the fifth base 21 are all rounded.
[0032] The material of this invention incorporates a specific amount of alloying elements in a particular proportion, and the heat treatment employs isothermal quenching, which gives the entire support high strength and high ductility.
[0033] During installation, bolts pass through the connecting through holes on the first base 11, the fifth base 21, the third base 13, and the fourth base 14, and are connected to the vehicle frame. Bolts pass through the connecting through hole on the fifth base 21 and are connected to the hydrogen fuel cell engine, fixing the entire hydrogen fuel cell engine to the vehicle frame and providing support and stability.
[0034] This utility model adopts one-piece stamping molding. Under the premise of ensuring the structural strength of the power bracket, multiple weight-reducing grooves and arc sections are arranged on the entire power bracket to further reduce the weight of the power bracket. This utility model is equipped with reinforcing ribs 17 to further enhance the connection strength between the frame connecting seat 1 and the power connecting seat 2. This utility model adopts a hollow thickened curved surface structure, and the junction transition is made of large rounded corners to avoid stress concentration, avoid the overall cracking risk, ensure the stable performance of the bracket, achieve the purpose of weight reduction and cost reduction, and can meet the structural installation requirements of new energy vehicles.
[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included within the scope of the present utility model.
Claims
1. A hydrogen power support stand, characterized by, It includes a frame connector (1) and a power connector (2), the frame connector (1) and the power connector (2) are connected by an arc-shaped transition section (3), and the frame connector (1) is arranged perpendicular to the power connector (2); The frame connecting seat (1) is provided with a first base (11), a second base (12), a third base (13) and a fourth base (14). The first base (11), the second base (12), the third base (13) and the fourth base (14) are all provided with connecting through holes. The frame connecting seat (1) is provided with a concave first arc segment (15). The first arc segment (15) is placed between the second base (12) and the third base (13). The front side of the frame connecting seat (1) is provided with a weight reduction groove (16). The power connection seat (2) is provided with a fifth base (21), and the fifth base (21) has a connection through hole; The back side of the frame connecting seat (1) is provided with a reinforcing rib (17), one end of the reinforcing rib (17) is located at the first arc segment (15), and the other end of the reinforcing rib (17) extends to the arc transition segment (3).
2. The hydrogen power support according to claim 1, wherein, The frame connecting seat (1) is provided with a concave second arc segment (18) and a third arc segment (19). The first base (11) is connected to the arc transition segment (3) through the second arc segment (18), and the fourth base (14) is connected to the arc transition segment (3) through the third arc segment (19).
3. The hydrogen power support of claim 2, wherein, The weight-reducing groove (16) includes a first groove (161) and a second groove (162) that are smoothly connected. The first groove (161) has a groove width gradient structure. The groove width of the second groove (162) is greater than the groove width of the first groove (161). The connection between the first groove (161) and the second groove (162) is connected by a fourth arc segment (163).
4. The hydrogen power support of claim 2, wherein, The reinforcing rib (17) has a gradually varying thickness.
5. The hydrogen power support of claim 2, wherein, The inner side of the arc-shaped transition section (3) is provided with a fifth arc-shaped section (31).