An automated storage and retrieval system for logistics warehousing

Abstract

This utility model discloses an automated storage and retrieval system (AS / RS) for logistics warehousing, comprising a racking mechanism, a stacking mechanism, pallets, and a moving mechanism. The racking mechanism includes two parallel rack bodies, each with several insertion holes on its uprights and several insert plates inserted into them. The stacking mechanism includes columns, beams, and a lifting motor. A reducer is driven to one side of the lifting motor, and a drum is driven to one side of the reducer. A steel wire rope is wound on the drum. The moving mechanism includes an RGV (Automated Guided Vehicle) car and a moving car. This AS / RS for logistics warehousing features an advanced design, compact structure, ease of use, and reliable operation. It allows for easy fixing of support rods or bracket beams to any position on the rack body, is suitable for support rods of different lengths, and facilitates adjustment of the bracket beam position, avoiding reliance solely on bolts for bracket beam fixation and improving the stability and safety of the rack body.

Description

Technical Field

[0001] This utility model belongs to the field of automated warehousing technology, specifically relating to an automated three-dimensional warehouse for logistics warehousing. Background Technology

[0002] Automated storage and retrieval systems (AS / RS) are the core infrastructure of modern intelligent logistics. Through the close integration of high-rise racking, automated storage and retrieval equipment (stall cranes / shuttles, etc.), intelligent control systems (WMS / WCS), and conveyor systems, they have revolutionized warehousing operations. Their core objective is to accomplish larger-scale warehousing and logistics tasks with less space, fewer personnel, and higher efficiency and accuracy. With technological advancements (such as AI, big data, and more flexible robots), AS / RS continue to evolve and expand their application scenarios.

[0003] In automated storage and retrieval systems (AS / RS), when the rack height is very high (e.g., exceeding 15 meters or even 20-30 meters), the displacement range of the stacker crane's top is significantly amplified. Typically, rail beams (also known as overhead rails or top guide rails) are installed at both ends of the top of the high-level racks to stabilize the stacker crane's operation. These rail beams extending outside the racks require support rods, and several cantilever beams are also fixed to the racks to hold pallets. When installing support rods or cantilever beams on the racks, holes are usually drilled at specific locations on the rack, and then bolts are used to fix the support rods or cantilever beams to these holes. This results in fixed installation positions for the support rods or cantilever beams that are difficult to adjust, and the reliance on bolts alone leads to poor safety. Therefore, there is an urgent need to design an automated storage and retrieval system (AS / RS) for logistics warehousing to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide an automated three-dimensional warehouse for logistics warehousing, so as to solve the problems existing in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated three-dimensional warehouse for logistics warehousing, comprising:

[0006] The shelving mechanism includes two shelving bodies arranged side by side. The tops of the two shelving bodies are fixedly connected by a longitudinal beam. A guide rail beam is fixed to the bottom of the longitudinal beam. The ends of the guide rail beam are fixedly connected to the two sides of the shelving body by support rods. The uprights of the shelving bodies are provided with several insertion holes. Several insert plates are inserted into the uprights of the shelving bodies. Corbel beams are fixed to both sides of the insert plates.

[0007] A stacking mechanism, comprising a column, a crossbeam fixed to the top of the column, and a lifting motor fixed to one side of the column. A reducer is driven to one side of the lifting motor, and a drum is driven to one side of the reducer. A steel wire rope is wound on the drum. A telescopic fork is provided at the bottom of the stacking mechanism.

[0008] A pallet, the pallet being positioned on top of the telescopic forks;

[0009] The operating mechanism includes an RGV vehicle and a transport vehicle, the stacking mechanism is fixed to the top of the RGV vehicle, and the transport vehicle is used to input or output goods.

[0010] Furthermore, both ends of the guide beam extend to the outside of the rack mechanism, and the length of the extended portion is greater than the length of the top crossbeam of the stacking mechanism.

[0011] Furthermore, there are two support rods, which are arranged perpendicularly to each other, and one end of each support rod is fixed to one side of the main body of the shelf, while the other end of one of the support rods is fixed to one end of the guide rail beam.

[0012] Furthermore, the longitudinal section of the insert plate is a U-shaped structure. The insert plate is sleeved on the upright of the main body of the shelf. The inner side of the insert plate is provided with a limiting block that matches the insertion hole. The two sides of the insert plate are fixedly connected to the upright of the main body of the shelf by bolts.

[0013] Furthermore, several diagonal braces are provided between adjacent uprights of the main body of the shelving unit.

[0014] Furthermore, pulleys are fixed on both sides of the crossbeam, and the wire rope is guided by the pulleys and then fixedly connected to the drum and the telescopic fork respectively.

[0015] Furthermore, guide plates are fixed at the four top corners of the tray, and slots are provided at the bottom of the tray.

[0016] The technical effects and advantages of this utility model are as follows: This automated storage and retrieval system for logistics is advanced in design, compact in structure, easy to use, and reliable in operation. By setting several insertion holes on the uprights of the rack body, it is convenient to fix the support rods or bracket beams at any position on the rack body. It can be used for support rods of different lengths and the position of the bracket beams can be easily adjusted so that the spacing between the bracket beams can meet the placement requirements of pallets of different sizes. In addition, by using it with the insertion plate, the connection points between the insertion plate and the rack body are increased, avoiding the bracket beams from being fixed by bolts alone, thus improving the stability and safety of the rack body. Attached Figure Description

[0017] Figure 1 This is the front view of the present invention;

[0018] Figure 2 This is a top view of the present invention;

[0019] Figure 3 This is the left view of the present invention;

[0020] Figure 4 This is a front view of the tray of this utility model;

[0021] Figure 5 This is a detailed drawing of Part A of this utility model.

[0022] In the diagram: 100, rack mechanism; 101, rack body; 102, longitudinal beam; 103, guide rail beam; 104, support rod; 105, insertion hole; 106, insertion plate; 107, bracket beam; 108, diagonal tie rod; 200, stacking mechanism; 201, upright; 202, crossbeam; 203, lifting motor; 204, reducer; 205, drum; 206, wire rope; 207, telescopic forklift; 208, pulley; 300, pallet; 301, guide plate; 302, slot; 400, operating mechanism; 401, RGV vehicle; 402, transport vehicle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] This utility model provides, for example Figure 1-5 An automated storage and retrieval system (AS / RS) for logistics warehousing, as shown, includes:

[0027] The shelving mechanism 100 includes two shelving bodies 101 arranged side by side. The tops of the two shelving bodies 101 are fixedly connected by a longitudinal beam 102. A guide rail beam 103 is fixed to the bottom of the longitudinal beam 102. The ends of the guide rail beam 103 are fixedly connected to the two sides of the shelving body 101 by a support rod 104. The uprights of the shelving body 101 are provided with several insertion holes 105. Several insert plates 106 are inserted into the uprights of the shelving body 101. Corbel beams 107 are fixed to both sides of the insert plates 106.

[0028] The stacking mechanism 200 includes a column 201, a crossbeam 202 fixed to the top of the column 201, and a lifting motor 203 fixed to one side of the column 201. A reducer 204 is driven to one side of the lifting motor 203, and a drum 205 is driven to one side of the reducer 204. A wire rope 206 is wound on the drum 205. A telescopic fork 207 is provided at the bottom of the stacking mechanism 200.

[0029] Pallet 300 is mounted on top of telescopic forks 207;

[0030] The operating mechanism 400 includes an RGV vehicle 401 and a transport vehicle 402. The stacking mechanism 200 is fixed to the top of the RGV vehicle 401, and the transport vehicle 402 is used for inputting or outputting goods.

[0031] For example, see Figures 1-2 As shown, both ends of the guide beam 103 extend to the outside of the rack mechanism 100, and the length of the extended portion is greater than the length of the top crossbeam 202 of the stacking mechanism 200.

[0032] In this technical solution, when the stacking mechanism 200 is completely removed from the rack mechanism 100, the guide beam 103 can still provide a precise movement trajectory for the stacking mechanism 200, ensuring that its movement direction is stable and does not deviate.

[0033] For example, see Figures 1-2As shown, there are two support rods 104. The two support rods 104 are arranged perpendicular to each other, and one end of each support rod 104 is fixed to one side of the shelf body 101. The other end of one of the support rods 104 is fixed to one end of the guide beam 103.

[0034] In this technical solution, the two ends of the longer support rod 104 are connected to the shelf body 101 and the guide beam 103 respectively, which can support the guide beam 103. The two ends of the shorter support rod 104 are connected to the middle of the shelf body 101 and the longer support rod 104 respectively, which helps to improve the structural strength of the longer support rod 104 and the stability of its connection.

[0035] For example, see Figure 5 As shown, the longitudinal section of the insert plate 106 is a "U" shaped structure. The insert plate 106 is sleeved on the upright of the rack body 101. The inner side of the insert plate 106 is provided with a limiting block that matches the insertion hole 105. The two sides of the insert plate 106 are fixedly connected to the upright of the rack body 101 by bolts.

[0036] In this technical solution, the insert plate 106 can fit against the uprights of the shelf body 101 on three sides. Multiple limiting blocks on the inner side of the insert plate 106 are inserted into corresponding insertion holes 105 to provide support for the insert plate 106. This allows the bracket beam 107 on one side of the insert plate 106 to support heavier goods. The two sides of the insert plate 106 are fixed with bolts to prevent the insert plate 106 from falling off the uprights of the shelf body 101, which helps to improve the stability of the connection of the insert plate 106.

[0037] For example, see Figure 2 As shown, several diagonal braces 108 are provided between adjacent uprights of the shelving body 101.

[0038] In this technical solution, by setting up the diagonal tie rod 108, multiple triangular structures can be formed between two adjacent uprights, which helps to improve the structural stability between two adjacent uprights.

[0039] For example, see Figure 1 and Figure 3 As shown, pulleys 208 are fixed on both sides of the crossbeam 202, and the wire rope 206 is guided by the pulleys 208 and then fixedly connected to the drum 205 and the telescopic fork 207 respectively.

[0040] In this technical solution, one end of each of the two steel wire ropes 206 is fixed to one end of the telescopic fork 207. The two steel wire ropes 206 extend vertically upward, are redirected by the pulley 208, and are wound and fixed to one end of the drum 205. The other side of the telescopic fork 207 is connected in the same way, so that when the drum 205 rotates, it can steadily drive the telescopic fork 207 to move up and down along the column 201, thereby moving the telescopic fork 207 to a designated height. Then, the RGV vehicle 401 moves the telescopic fork 207 to the designated bracket beam 107. Then, the telescopic fork 207 is activated to place the pallet 300 on the bracket beam 107, or to remove the pallet 300 from the bracket beam 107.

[0041] For example, see Figure 4 As shown, guide plates 301 are fixed at the four corners of the top of the tray 300, and slots 302 are provided at the bottom of the tray 300.

[0042] In this technical solution, the guide plate 301 can guide the goods and make it easy to place the goods in the pallet 300. The slot 302 can make it easy to lift the pallet 300 with the telescopic fork 207, thereby realizing the movement and storage of goods.

[0043] Working principle: When using this automated storage and retrieval system (AS / RS) for logistics warehousing, the goods are first moved to the loading point of the racking mechanism 100 by the trolley 402. Then, the telescopic forks 207 pick up the pallet 300 and the goods above it. The lifting motor 203 is then started, and the lifting motor 203 drives the drum 205 to rotate through the reducer 204. The drum 205 tightens the wire rope 206, which in turn drives the telescopic forks 207 to move vertically. When the telescopic forks 207 move to the designated height, the RGV trolley 401 is started. The RGV trolley 401 moves the stacking mechanism 200 to the designated position inside the racking mechanism 100. Then, the telescopic forks 207 are started again to store the pallet 300 and the goods above it on the designated bracket beam 107. Similarly, by reversing the above steps, the stored goods can be taken out and moved to the unloading point of the racking mechanism 100, and then picked up by the trolley 402. This automated storage and retrieval system (AS / RS) for logistics warehousing features an advanced design, compact structure, ease of use, and reliable operation. By providing several insertion holes 105 on the uprights of the rack body 101, it facilitates the fixing of support rods 104 or cantilever beams 107 to any position on the rack body 101. This allows for the use of support rods 104 of different lengths and easy adjustment of the cantilever beams 107, ensuring that the spacing between the cantilever beams 107 can meet the placement requirements of pallets 300 of different sizes. Furthermore, by using insert plates 106 in conjunction with the rack body 101, the number of connection points between the insert plates 106 and the rack body 101 is increased, avoiding reliance on bolts alone for cantilever beam fixation of the cantilever beams 107, thus improving the stability and safety of the rack body 101.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated three-dimensional warehouse for logistics storage, characterized by, include: A shelving mechanism (100) includes two shelving bodies (101) arranged side by side. The tops of the two shelving bodies (101) are fixedly connected by a longitudinal beam (102). A guide rail beam (103) is fixed at the bottom of the longitudinal beam (102). The end of the guide rail beam (103) is fixedly connected to both sides of the shelving body (101) by a support rod (104). The uprights of the shelving body (101) are provided with several insertion holes (105). Several insert plates (106) are inserted into the uprights of the shelving body (101). Corbel beams (107) are fixed on both sides of the insert plates (106). The stacking mechanism (200) includes a column (201), a crossbeam (202) fixed to the top of the column (201), and a lifting motor (203) fixed to one side of the column (201). A reducer (204) is driven to one side of the lifting motor (203), and a drum (205) is driven to one side of the reducer (204). A wire rope (206) is wound on the drum (205). A telescopic fork (207) is provided at the bottom of the stacking mechanism (200). A pallet (300) is disposed on top of the telescopic forks (207); The operating mechanism (400) includes an RGV vehicle (401) and a transport vehicle (402), the stacking mechanism (200) is fixed to the top of the RGV vehicle (401), and the transport vehicle (402) is used to input or output goods.

2. The automated 3D warehouse for logistics storage according to claim 1, wherein: The two ends of the guide beam (103) extend to the outside of the rack mechanism (100), and the length of the extended portion is greater than the length of the top crossbeam (202) of the stacking mechanism (200). 3.The automatic stereoscopic warehouse for logistics storage according to claim 1, characterized in that: There are two support rods (104), which are arranged perpendicular to each other. One end of each support rod (104) is fixed to one side of the shelf body (101), and the other end of one support rod (104) is fixed to one end of the guide beam (103). 4.The automatic stereoscopic warehouse for logistics storage according to claim 1, wherein: The longitudinal section of the insert plate (106) is a "U" shaped structure. The insert plate (106) is sleeved on the upright of the shelf body (101). The inner side of the insert plate (106) is provided with a limiting block that matches the insertion hole (105). The two sides of the insert plate (106) are fixedly connected to the upright of the shelf body (101) by bolts.

5. The automated storage and retrieval system for logistics warehousing according to claim 1, characterized in that: Several diagonal braces (108) are provided between adjacent uprights of the rack body (101). 6.The automatic stereoscopic warehouse for logistics storage according to claim 1, wherein: The crossbeam (202) is fixed with pulleys (208) on both sides, and the wire rope (206) is fixedly connected to the drum (205) and the telescopic fork (207) respectively after being guided by the pulleys (208). 7.The automatic stereoscopic warehouse for logistics storage according to claim 1, wherein: Guide plates (301) are fixed at the four top corners of the tray (300), and slots (302) are provided at the bottom of the tray (300).

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