A conveying mechanism for systematic testing of small transformers

Abstract

This utility model relates to the field of transformer production and testing technology, specifically to a conveying mechanism for systematic testing of small transformers. The mechanism includes a base, a sliding plate, a vertical drive cylinder, a horizontal slide plate, a horizontal drive cylinder, and a product gripper. The sliding plate, which can slide vertically on the base, is driven by the vertical drive cylinder for precise positioning. A horizontal slide plate, controlled by the horizontal drive cylinder, slides laterally on the sliding plate to achieve horizontal transmission of the transformer. Simultaneously, the product gripper is installed on the horizontal slide plate to stably grip the transformer to be tested. This design achieves precise positioning and stable transmission of small transformers during fully automated testing, and provides the possibility of simultaneous testing at multiple stations, significantly improving testing speed and work efficiency, reducing manual intervention, thereby reducing labor and production costs, and meeting the needs of large-scale production.

Description

Technical Field

[0001] This utility model relates to the field of transformer production and testing technology, and in particular to a transmission mechanism for systematic testing of small transformers. Background Technology

[0002] In the transformer manufacturing process, testing is a crucial step in ensuring product quality and performance. Currently, for mass-produced encapsulated transformers, a station-based testing method is commonly used. However, this testing method has many drawbacks.

[0003] First, station-based testing is slow, as each station can only test a single transformer, resulting in a long overall testing cycle that cannot meet the needs of large-scale production. Second, it involves a large amount of manual labor, as each station requires operators, which not only increases labor costs but also makes it easy for human factors to cause testing errors, affecting product quality. In addition, because the testing process requires manual intervention and the coordination between stations is not tight enough, it is difficult to improve the overall testing efficiency. In summary, due to the slow testing speed, high labor costs, and low efficiency, the overall production cost remains high, which is detrimental to the company's market competitiveness.

[0004] Therefore, developing a transmission mechanism that can improve the testing efficiency of small transformers, reduce labor costs, and achieve automated testing is of great significance to the transformer manufacturing industry. Utility Model Content

[0005] The purpose of this invention is to provide a transmission mechanism for systematic testing of small transformers, which solves the problems of slow speed, large amount of manual labor, low work efficiency and high production cost in the existing workstation-type testing of potted transformers for mass production.

[0006] To achieve the above objectives, this utility model provides a conveying mechanism for systematic testing of small transformers. The conveying mechanism includes a base, a sliding base plate, a vertical drive cylinder, a horizontal slide plate, a horizontal drive cylinder, and a product clamp. The sliding base plate is vertically slidably mounted on the base. The vertical drive cylinder is mounted at the top of the base, and its output end is connected to the sliding base plate via a vertical connector. The horizontal slide plate is horizontally slidably mounted on the side of the sliding base away from the base. The horizontal drive cylinder is mounted on one side of the sliding base, and its output end is connected to the horizontal slide plate via a horizontal connector. The product clamp is mounted at the bottom of the horizontal slide plate.

[0007] The base has a vertical connecting seat at its top, and the vertical drive cylinder is mounted on the top of the base via the vertical connecting seat.

[0008] The sliding base plate has a transverse connecting seat on its side, and the transverse driving cylinder is mounted on one side of the sliding base plate through the transverse connecting seat.

[0009] The sliding substrate has vertical sliders on both sides of the side facing the base, and the base has vertical slide rails on both sides of the side facing the sliding substrate. The vertical sliders are slidably connected to the vertical slide rails.

[0010] The horizontal sliding plate has horizontal sliders at both the top and bottom ends of the side facing the sliding base plate, and horizontal slide rails at both the top and bottom ends of the side facing the horizontal sliding plate. The horizontal sliders are slidably connected to the horizontal slide rails.

[0011] The vertical drive cylinder is provided with a vertical drive cylinder stroke adjustment nut at its top.

[0012] This utility model discloses a conveying mechanism for systematic testing of small transformers, comprising a base, a sliding plate, a vertical drive cylinder, a horizontal slide plate, a horizontal drive cylinder, and a product gripper. The mechanism features a vertically sliding sliding plate on the base, driven by the vertical drive cylinder for precise positioning. A horizontal slide plate, controlled by the horizontal drive cylinder, slides laterally on the sliding plate to achieve horizontal transmission of the transformer. Simultaneously, the product gripper is mounted on the horizontal slide plate for stable gripping of the transformer to be tested. This design achieves precise positioning and stable transmission of small transformers during fully automated testing, and provides the possibility of simultaneous testing at multiple stations, significantly improving testing speed and work efficiency, reducing manual intervention, thereby lowering labor costs and production costs, and meeting the needs of large-scale production. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a side view of the transmission mechanism for systematic testing of small transformers provided by this utility model.

[0015] Figure 2 This is a front view of the transmission mechanism for systematic testing of small transformers provided by this utility model.

[0016] Figure 3This is a flowchart of the operation of the transmission mechanism for systematic testing of small transformers provided by this utility model.

[0017] 1-Vertical slider, 2-Base, 3-Vertical drive cylinder, 4-Horizontal slider, 5-Horizontal drive cylinder, 6-Sliding base plate, 7-Horizontal slide rail, 8-Horizontal slide plate, 9-Product clamp, 10-Vertical slide rail, 11-Horizontal connecting seat, 12-Vertical connecting seat, 13-Vertical drive cylinder stroke adjusting nut, 14-Vertical connector, 15-Horizontal connector. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0019] Please see Figures 1 to 3 This utility model provides a conveying mechanism for systematic testing of small transformers. The conveying mechanism includes a base 2, a sliding base plate 6, a vertical drive cylinder 3, a horizontal slide plate 8, a horizontal drive cylinder 5, and a product clamp 9. The sliding base plate 6 is vertically slidably disposed on the base 2. The vertical drive cylinder 3 is disposed at the top of the base 2. The output end of the vertical drive cylinder 3 is connected to the sliding base plate 6 through a vertical connector 14. The horizontal slide plate 8 is horizontally slidably disposed on the side of the sliding base plate 6 away from the base 2. The horizontal drive cylinder 5 is installed on one side of the sliding base plate 6. The output end of the horizontal drive cylinder 5 is connected to the horizontal slide plate 8 through a horizontal connector 15. The product clamp 9 is installed at the bottom of the horizontal slide plate 8.

[0020] In this embodiment, the mechanism has a vertically sliding base plate 6 on the base 2, which is driven by the vertical drive cylinder 3 to achieve precise positioning. A horizontal sliding plate 8 is then horizontally slidable on the sliding base plate 6, controlled by the horizontal drive cylinder 5 to achieve horizontal transmission of the transformer. At the same time, the product gripper 9 is installed on the horizontal sliding plate 8 to stably grip the transformer to be tested. This design achieves precise positioning and stable transmission of small transformers in the fully automatic testing process, and provides the possibility of simultaneous testing at multiple stations, significantly improving testing speed and work efficiency, reducing manual intervention, thereby reducing manual labor and production costs, and meeting the needs of large-scale production.

[0021] The specific operating procedure is as follows:

[0022] When the transformer to be tested is delivered to the transmission position, [e.g.] Figure 3 As shown in (a), the vertical drive cylinder 3 extends, causing the sliding base plate 6 to move downwards, and the product clamp 9 mounted on the horizontal slide plate 8 clamps the transformer under test. Figure 3 (b) As shown, the test can then be performed from the lower pin position of the transformer. Upon completion of the test, the lateral drive cylinder 5 extends, causing the lateral slide plate 8 to slide to the right, and the transformer held by the product clamp 9 also slides out [as shown]. Figure 3 (c) As shown, after the horizontal drive cylinder 5 is pushed to its maximum stroke, the vertical drive cylinder 3 retracts [as shown]. Figure 3 As shown in (d), the transverse drive cylinder 5 retracts back to its original position. Figure 3 As shown in (e), the entire transfer operation is completed.

[0023] Furthermore, a vertical connecting seat 12 is provided at the top of the base 2, and the vertical drive cylinder 3 is installed at the top of the base 2 through the vertical connecting seat 12.

[0024] In this embodiment, the vertical drive cylinder 3 is installed by setting the vertical connecting seat 12.

[0025] Furthermore, a transverse connecting seat 11 is provided on the side of the sliding base plate 6, and the transverse driving cylinder 5 is mounted on one side of the sliding base plate 6 through the transverse connecting seat 11.

[0026] In this embodiment, the installation of the transverse drive cylinder 5 is completed by setting the transverse connecting seat 11.

[0027] Furthermore, vertical sliders 1 are provided on both sides of the side of the sliding base plate 6 facing the base 2, and vertical slide rails 10 are provided on both sides of the side of the base 2 facing the sliding base plate 6, and the vertical sliders 1 are slidably connected to the vertical slide rails 10.

[0028] In this embodiment, the vertical slider 1 and the vertical slide rail 10 cooperate to make the structure more stable when the sliding base plate 6 slides on the base 2.

[0029] Furthermore, the horizontal sliding plate 8 is provided with horizontal sliders 4 at both the upper and lower ends of the side facing the sliding base plate 6, and the sliding base plate 6 is provided with horizontal slide rails 7 at both the upper and lower ends of the side facing the horizontal sliding plate 8, and the horizontal sliders 4 are slidably connected to the horizontal slide rails 7.

[0030] In this embodiment, the horizontal slider 4 and the horizontal slide rail 7 are arranged so that the horizontal slide plate 8 can slide on the sliding base plate 6, making the structure more stable.

[0031] Furthermore, a vertical drive cylinder stroke adjustment nut 13 is provided at the top of the vertical drive cylinder 3.

[0032] In this embodiment, by adjusting the vertical drive cylinder stroke adjusting nut 13, product models can be quickly switched, thus making it suitable for small transformers of different specifications and more versatile.

[0033] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A transmission mechanism for systematic testing of small transformer systems, characterized in that, The device includes a base, a sliding base plate, a vertical drive cylinder, a horizontal slide plate, a horizontal drive cylinder, and a product clamp. The sliding base plate is vertically slidably mounted on the base. The vertical drive cylinder is located at the top of the base, and its output end is connected to the sliding base plate via a vertical connector. The horizontal slide plate is horizontally slidably mounted on the side of the sliding base away from the base. The horizontal drive cylinder is mounted on one side of the sliding base plate, and its output end is connected to the horizontal slide plate via a horizontal connector. The product clamp is mounted at the bottom of the horizontal slide plate.

2. The conveying mechanism for systematic testing of small transformers as described in claim 1, characterized in that, A vertical connecting seat is provided at the top of the base, and the vertical drive cylinder is mounted on the top of the base through the vertical connecting seat.

3. The conveying mechanism for systematic testing of small transformers as described in claim 2, characterized in that, A transverse connecting seat is provided on the side of the sliding base plate, and the transverse driving cylinder is mounted on one side of the sliding base plate through the transverse connecting seat.

4. The conveying mechanism for systematic testing of small transformers as described in claim 3, characterized in that, Vertical sliders are provided on both sides of the side of the sliding base facing the base, and vertical slide rails are provided on both sides of the side of the base facing the sliding base. The vertical sliders are slidably connected to the vertical slide rails.

5. The conveying mechanism for systematic testing of small transformers as described in claim 4, characterized in that, The horizontal sliding plate has horizontal sliders at both the top and bottom ends of the side facing the sliding base plate, and horizontal slide rails at both the top and bottom ends of the side facing the horizontal sliding plate. The horizontal sliders are slidably connected to the horizontal slide rails.

6. The conveying mechanism for systematic testing of small transformers as described in claim 5, characterized in that, The top of the vertical drive cylinder is provided with a vertical drive cylinder stroke adjustment nut.

Images