A brick separation device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SHIYUE INTELLIGENT MASCH CO LTD
- Filing Date
- 2025-07-19
- Publication Date
- 2026-07-03
AI Technical Summary
In the existing technology, the process of separating the brick from the support plate is inconvenient and can easily damage the brick, especially when the alignment is inaccurate.
The system employs a combination of components such as a separation carriage, a conveying clamping frame, and a transfer clamping frame. It achieves the clamping, lifting, and translation of bricks through a horizontal slide and vertical lifting mechanism. Combined with the use of clamping plates and clamping rods, it enables the centralized clamping and transfer of multiple bricks.
It improves the separation efficiency of bricks and pallets, reduces the risk of brick damage, and increases production efficiency and the integrity rate of finished brick products.
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Figure CN224449404U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of brick production technology, for example to a brick separation device. Background Technology
[0002] At present, on the industrial production line of sintered bricks and other slab brick products, the separation of finished bricks from pallets and subsequent stacking has always been a bottleneck restricting efficiency and cost. After the brick blanks are pressed or fired, the bricks need to be separated from the pallets to facilitate subsequent stacking and transportation.
[0003] In the process of implementing the embodiments of this disclosure, at least the following problems were found in the related art:
[0004] However, traditional separation devices require multiple clamping devices to clamp and transfer multiple bricks. Stable alignment is required when clamping the bricks, and misalignment can easily damage the bricks. Utility Model Content
[0005] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.
[0006] This disclosure provides a brick separation device to solve the problem of inconvenience in separating the pallet from the brick.
[0007] In some embodiments, the brick separation device includes: a separation frame with a separation slide rail arranged horizontally thereon, and a separation carriage slidably arranged on the separation slide rail; a pallet conveyor frame disposed on the lower part of one side of the separation carriage, and a brick pallet disposed on the pallet conveyor frame; a brick transfer frame disposed on one side of the separation slide rail, and a transfer conveyor frame disposed on the bottom side of the brick transfer frame near the pallet conveyor frame; a feeding conveyor frame disposed on the side of the transfer conveyor frame away from the pallet conveyor frame, a transfer carriage slidably arranged horizontally on the brick transfer frame, a slide rod slidably arranged vertically on the transfer carriage, and a transfer clamping frame rotatably disposed at the lower end of the slide rod; and a stacking transfer frame disposed on the side of the feeding conveyor frame at the lower part of the brick transfer frame.
[0008] In some embodiments, a conveying clamp is vertically slidably disposed on the separating slide, and conveying slides are slidably disposed on both sides of the conveying clamp. A drive rack is rotatably disposed inside the conveying clamp, and the drive rack is parallel to the conveying slide. A driven rack is disposed on the conveying slide, and the drive rack is meshed with the driven rack.
[0009] In some embodiments, clamping sliding rods are respectively provided on both sides of the conveying clamping frame, and the conveying slide is slidably disposed on the clamping sliding rods.
[0010] In some embodiments, the lower part of the conveyor carriage is provided with an extension rod, and a clamping plate is provided laterally at the bottom of the extension rod.
[0011] In some embodiments, a lifting hydraulic rod is provided on the upper part of the separation carriage, and a lifting sliding rod is provided on the upper part of the conveying clamp, the lifting sliding rod being slidably mounted on the separation carriage.
[0012] In some embodiments, the pallet conveyor and the transfer conveyor are perpendicular to each other, and the upper surface of the transfer conveyor is parallel to the upper surface of the feeding conveyor.
[0013] In some embodiments, a transfer gear is provided on the upper part of the transfer carriage, a drive motor is provided on the upper part of the transfer carriage, the drive motor is drivenly connected to the transfer gear, and the transfer gear is toothedly connected to the brick transfer frame.
[0014] In some embodiments, transfer clamps are slidably provided on the four sides of the transfer clamping frame.
[0015] In some embodiments, the stacking transfer rack is provided with a transfer tray.
[0016] The brick separation device provided in this disclosure can achieve the following technical effects:
[0017] By rapidly moving the separation carriage on the transverse slide, in conjunction with the vertically lifting conveyor clamping frame, the "clamping-lifting-translation" action is completed in one go; the clamping plate can clamp the side of the brick, and the clamping rod can bring multiple bricks together for centralized clamping and transfer, improving work efficiency.
[0018] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0019] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein:
[0020] Figure 1 This is a schematic diagram of the structure of the brick separation device provided in the embodiments of this disclosure;
[0021] Figure 2 This is a schematic diagram of the conveying clamping frame structure of the brick separation equipment provided in this embodiment of the disclosure;
[0022] Figure 3This is a schematic cross-sectional view of the conveyor clamping frame provided in an embodiment of this disclosure.
[0023] Figure label:
[0024] 100. Separating frame; 101. Separating slide; 102. Separating carriage; 200. Pallet conveyor frame; 201. Brick pallet; 300. Brick transfer frame; 301. Transfer conveyor frame; 400. Feeding conveyor frame; 401. Transfer carriage; 402. Slide rod; 403. Transfer clamping frame; 404. Transfer gear; 405. Drive motor; 406. Transfer clamping plate; 500. Stacking transfer frame; 501. Transfer pallet; 600. Conveying clamping frame; 601. Conveying carriage; 602. Drive rack; 603. Driven rack; 604. Clamping sliding rod; 605. Extension rod; 606. Clamping plate; 607. Lifting hydraulic rod; 608. Lifting sliding rod Detailed Implementation
[0025] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0026] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0027] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.
[0028] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.
[0029] Unless otherwise stated, the term "multiple" means two or more.
[0030] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.
[0031] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.
[0033] Combination Figure 1-3 As shown in the figure, this embodiment of the present disclosure provides a brick separation device, including a separation frame 100 with a separation slide 101 horizontally arranged on it, and a separation carriage 102 slidably arranged on the separation slide 101; a pallet conveyor 200 disposed on the lower part of one side of the separation carriage 102, and a brick pallet 201 disposed on the pallet conveyor 200; and a brick transfer frame 300 disposed on one side of the separation slide 101, with the bottom of the brick transfer frame 300 close to the pallet conveyor 200. A transfer conveyor frame 301 is provided on one side of the brick transfer frame 301; a feeding conveyor frame 400 is provided on the side of the transfer conveyor frame 301 away from the pallet conveyor frame 200, a transfer slide 401 is slidably provided on the brick transfer frame 300, a slide rod 402 is slidably provided on the transfer slide 401, and a transfer clamping frame 403 is rotatably provided at the lower end of the slide rod 402; a stacking transfer frame 500 is provided on the side of the feeding conveyor frame 400 below the brick transfer frame 300.
[0034] The brick separation device provided in this embodiment has a separation frame 100 with a horizontally arranged separation slide 101 on the upper part. A separation carriage 102 is movably arranged on the separation slide 101. A pallet conveyor 200 is provided at the bottom of the separation frame 100, and pallets can be conveyed on the pallet conveyor 200. Pressed bricks can be placed on the pallets, which provide a flat surface for placing the bricks. There are gaps between the pressed bricks. Multiple bricks can be combined together by the clamping of the separation carriage 102, making it convenient to clamp the bricks. The flat pallet can prevent the bottom of the bricks from bumping during clamping. After the separation carriage 102 clamps and lifts the bricks, they are separated on the separation slide. The bricks are moved from the conveyor belt 101 to the transfer conveyor 301, which can temporarily store and transport the bricks. The bricks can be transferred to the feeding conveyor 400 via the transfer conveyor 301. The brick transfer conveyor 300 is slidably equipped with a transfer slide 401. The end of the vertically sliding slide rod 402 on the transfer slide 401 is equipped with a transfer clamp 403. The transfer clamp 403 can clamp and move the bricks on the feeding conveyor 400 to the stacking transfer conveyor 500. The stacking transfer conveyor 500 is used for multi-layer stacking of bricks. This can realize the efficient transfer and stacking of bricks. After stacking, the bricks are packaged for easy subsequent transportation and storage, reducing manual handling costs and improving production efficiency.
[0035] Optionally, a conveying clamp 600 is vertically slidably mounted on the separating slide 102, and conveying slides 601 are slidably mounted on both sides of the conveying clamp 600. A drive rack 602 is rotatably mounted inside the conveying clamp 600. The drive rack 602 is parallel to the conveying slide 601. A driven rack 603 is mounted on the conveying slide 601, and the drive rack 602 and the driven rack 603 are meshed together.
[0036] Thus, a clamping conveyor frame is vertically slidably mounted on the separating slide 102. The lifting and lowering of the clamping conveyor frame allows for the lifting and lowering of the clamped bricks, facilitating separation of the bricks from the pallet. Conveying slides 601 on both sides of the conveying clamping frame 600 can clamp the bricks. A drive rack 602 is rotatably mounted inside the conveying clamping frame 600. A driven rack 603 is vertically mounted on the side of the conveying slide 601 facing the conveying clamping frame 600, extending into the conveying clamping frame 600. The drive rack 602 and the driven rack 603 mesh with each other. Then, by driving the rack 602 to rotate, the driven rack 603 can slide on the conveying clamping frame 600, thereby allowing the conveying slide 601 to open and close on the conveying clamping frame 600, thus bringing the brick closer together for clamping. Furthermore, the driven racks 603 on the two sides of the conveying slide 601 are arranged opposite each other, respectively on both sides of the driving rack 602. Thus, by rotating the driving rack 602, the driven rack 603 can be moved simultaneously, thereby allowing the two sides of the conveying slide 601 to move at the same time, facilitating the clamping of the brick.
[0037] Optionally, clamping sliding rods 604 are respectively provided on both sides of the conveying clamping frame 600, and the conveying slide 601 is slidably mounted on the clamping sliding rods 604.
[0038] Thus, clamping sliding rods 604 are also provided on both sides of the clamping frame, and the conveying slide 601 is slidably sleeved on the clamping sliding rods 604. The smooth movement of the conveying slide 601 is ensured by the guidance of the clamping sliding rods 604.
[0039] Optionally, the lower part of the conveyor carriage 601 is provided with an extension rod 605, and a clamping plate 606 is provided laterally at the bottom of the extension rod 605.
[0040] In this way, the extension rod 605 at the lower part of the conveyor carriage 601 can move the clamping rod away from the conveyor carriage 601, and the clamping plate 606 can clamp the bottom of the brick, thus clamping the brick more stably.
[0041] Optionally, a lifting hydraulic rod 607 is provided on the upper part of the separation carriage 102, and a lifting sliding rod 608 is provided on the upper part of the conveying clamp 600. The lifting sliding rod 608 is slidably disposed on the separation carriage 102.
[0042] In this way, the lifting hydraulic rod 607 on the upper part of the separation slide 102 can drive the conveying clamp 600 to move up and down through the lifting sliding rod 608, accurately adjust the height of the brick, and ensure that the separation process between the brick and the pallet is smooth and efficient.
[0043] Optionally, the pallet conveyor 200 is perpendicular to the transfer conveyor 301, and the upper surface of the transfer conveyor 301 is parallel to the upper surface of the feeding conveyor 400.
[0044] In this way, the vertical layout of the pallet conveyor 200 and the transfer conveyor 301 optimizes space utilization. After the bricks on the pallet conveyor 200 are transferred, the pallet conveyor 200 can continue to transport the pallets for movement, which improves the overall operation efficiency. The upper surface of the transfer conveyor 301 is relatively parallel to the upper surface of the feeding conveyor 400, which can keep the bricks stable during the transfer process, reduce friction and wear, and ensure the integrity of the brick surface.
[0045] Optionally, a transfer gear 404 is provided on the upper part of the transfer slide 401, and a drive motor 405 is provided on the upper part of the transfer slide 401. The drive motor 405 is drivenly connected to the transfer gear 404, and the transfer gear 404 is toothedly connected to the brick transfer frame 300.
[0046] In this way, the transfer carriage 401 drives the transfer gear 404 through the drive motor 405. The transfer gear 404 is connected to the brick transfer frame 300 by a gear. Thus, the operation of the drive motor 405 can realize the precise movement of the brick transfer frame 300, ensuring the stability of the brick position during the transfer process, and further improving the efficiency and safety of brick transfer.
[0047] Optionally, the four sides of the transfer clamping frame 403 are respectively provided with transfer clamping plates 406.
[0048] In this way, the four sides of the transfer clamping frame 403 are respectively equipped with transfer clamping plates 406, which can stably clamp and transport multiple aligned bricks on all four sides, avoiding the bricks from shifting and being damaged during the transportation process, and improving the overall transportation efficiency and the integrity rate of the finished bricks.
[0049] Optionally, the stacking transfer rack 500 is provided with a transfer tray 501.
[0050] In this way, the transfer tray on the stacking transfer rack 500 can facilitate the stacking of bricks, and the transfer tray can facilitate the handling of bricks.
[0051] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A tile separating apparatus, characterized by, include: A separation frame (100) is provided with a separation slide (101) arranged horizontally on it, and a separation slide (102) is slidably arranged on the separation slide (101). A pallet conveyor (200) is provided on the lower part of one side of the separating slide (102), and a brick pallet (201) is provided on the pallet conveyor (200). A brick transfer frame (300) is provided on one side of the separation slide (101), and a transfer conveyor frame (301) is provided on the bottom side of the brick transfer frame (300) near the pallet conveyor frame (200). A feeding conveyor frame (400) is set on the side of the transfer conveyor frame (301) away from the pallet conveyor frame (200). A transfer slide (401) is slidably arranged on the brick transfer frame (300), and a slide rod (402) is slidably arranged on the transfer slide (401). A transfer clamping frame (403) is rotatably arranged at the lower end of the slide rod (402). The stacking transfer frame (500) is located on one side of the feeding conveyor frame (400) at the lower part of the brick transfer frame (300).
2. The tile separating apparatus according to claim 1, characterized in that, A conveying clamp (600) is vertically slidably mounted on the separating slide (102). Conveying slides (601) are slidably mounted on both sides of the conveying clamp (600). A driving rack (602) is rotatably mounted inside the conveying clamp (600). The driving rack (602) is parallel to the conveying slide (601). A driven rack (603) is mounted on the conveying slide (601). The driving rack (602) and the driven rack (603) are meshed together.
3. The tile separating apparatus of claim 2, wherein, The conveying clamping frame (600) is provided with clamping sliding rods (604) on both sides, and the conveying slide (601) is slidably mounted on the clamping sliding rods (604).
4. The tile separating apparatus of claim 2, wherein An extension rod (605) is provided at the lower part of the conveyor carriage (601), and a clamping plate (606) is provided at the bottom of the extension rod (605).
5. The tile separating apparatus of claim 2, wherein The upper part of the separation slide (102) is provided with a lifting hydraulic rod (607), and the upper part of the conveying clamp (600) is provided with a lifting sliding rod (608). The lifting sliding rod (608) is slidably disposed on the separation slide (102).
6. The tile separating apparatus of claim 1, wherein The pallet conveyor (200) is perpendicular to the transfer conveyor (301), and the upper surface of the transfer conveyor (301) is parallel to the upper surface of the feeding conveyor (400).
7. The tile separating apparatus of claim 1, wherein The upper part of the transfer slide (401) is provided with a transfer gear (404), and the upper part of the transfer slide (401) is provided with a drive motor (405). The drive motor (405) is connected to the transfer gear (404) in a drive connection, and the transfer gear (404) is connected to the brick transfer frame (300) in a gear connection.
8. The tile separating apparatus of claim 1, wherein, The transfer clamping frame (403) has transfer clamps (406) slidably arranged on its four sides.
9. The tile separating apparatus of claim 1, wherein, The stacking transfer rack (500) is provided with a transfer tray (501).