Suction device and suction equipment

Abstract

This application provides a suction device and suction equipment. The suction device includes: a mounting plate assembly; a drive assembly, mounted on the mounting plate assembly, including drive motors; multiple drive motors are arranged in parallel, with their motor shafts arranged in parallel; a rotating assembly, mounted on the drive assembly, including multiple rotating arms; the middle of each rotating arm is connected to the motor shaft of each drive motor; multiple sets of suction assemblies, each suction assembly is arranged in pairs below the two arm ends of the rotating arms, including corresponding suction mechanisms and reset mechanisms; the suction mechanisms are slidably arranged relative to the mounting plate assembly and are squeezed and lowered by the rotation of the rotating arms; the suction mechanism includes an axial rotation motor, the motor shaft of which is connected to a negative pressure suction head; the reset mechanism is connected to the suction mechanism and the mounting plate assembly, pulling and resetting the suction mechanism. This application can realize the suction, handling, and rotation correction of single or multiple products, and has a simple structure and lower cost, enabling efficient product production.

Description

Technical Field

[0001] This application relates to the field of robotic suction equipment technology, and more specifically, to a suction device and suction equipment. Background Technology

[0002] In the current 3C electronics manufacturing industry, some electronic component manufacturing processes require the handling and positioning of components. While meeting production needs, the operation, safety, stability, and cost of the equipment must also be comprehensively considered. Existing robotic handling equipment typically uses six-axis or nine-axis robotic arms paired with negative pressure suction nozzles for handling. However, multi-axis robotic arms are expensive, and the number of negative pressure suction nozzles on a single arm is limited, with uniform movements, making it difficult to adapt to the flexibility of picking up different components. For example, Chinese patent CN202022787508.4 discloses an automated handling device that uses a six-axis robotic arm and suction cup-type fingers, with one robotic arm moving to control one suction cup-type finger. Therefore, its structure is too large, costly, and unable to handle the need to pick up single or multiple workpieces. Utility Model Content

[0003] This application provides a suction device and suction equipment to solve the problems of flexibility and cost in the prior art for handling and positioning correction of small parts.

[0004] A suction device according to this application includes:

[0005] Mounting plate assembly;

[0006] A drive assembly, mounted on the mounting plate assembly, includes drive motors; multiple drive motors are arranged in parallel, with the motor shafts of the multiple drive motors arranged in parallel.

[0007] A rotating assembly, mounted on the drive assembly, includes multiple rotating arms; the middle of each rotating arm is connected to the motor shaft of each drive motor.

[0008] Multiple suction components are arranged in pairs below the two ends of the rotating arm, including a corresponding suction mechanism and a reset mechanism. The suction mechanism is slidably arranged relative to the mounting plate assembly and is squeezed down by the rotation of the rotating arm. The suction mechanism includes an axial rotation motor, and the motor shaft of the axial rotation motor is connected to the negative pressure suction head. The reset mechanism is connected to the suction mechanism and the mounting plate assembly and pulls and resets the suction mechanism.

[0009] In some embodiments, the axial rotation motor is a hollow shaft stepper motor; the suction mechanism also includes an air supply pipe; the air supply pipe is connected to the upper end of the motor shaft of the hollow shaft stepper motor; the lower end of the motor shaft of the hollow shaft stepper motor is connected to the negative pressure suction head.

[0010] In some embodiments, the suction mechanism further includes a bellows connected to the upper end of the gas delivery pipe; a bellows support is provided on the mounting plate assembly, and a bellows bundle hole is provided on the bellows support.

[0011] In some embodiments, the suction mechanism further includes a base plate; the base plate is slidably connected to the mounting plate assembly, and an axial rotation motor is mounted on the front of the base plate; the top surface of the base plate is a planar structure; and a roller is provided at the end of the rotating arm, and the roller makes rolling contact with the top surface of the base plate.

[0012] In some embodiments, the mounting plate assembly is provided with a linear slide rail, and the base plate is slidably connected to the linear slide rail; the reset mechanism is a tension spring, which is arranged parallel to the linear slide rail.

[0013] In some embodiments, the rotating assembly further includes a blocking block; the blocking block is fixedly disposed on the mounting plate assembly and located on the rotation path below the rotating arm.

[0014] In some embodiments, the suction device further includes:

[0015] A connecting assembly is mounted on the mounting plate assembly, including a connecting plate; the connecting plate is provided with a connecting clamp for connecting the robot arm; the connecting clamp is provided with two arc-shaped clamping arms, which form a clamping hole and are connected close to each other by bolts.

[0016] In some embodiments, the mounting plate assembly is provided with a motor plate with through holes, the drive motor is fixedly mounted on the motor plate, and the motor shaft of the drive motor passes through the through holes and then through the rotating arm.

[0017] In some embodiments, the suction device is provided with a photoelectric sensor; the suction mechanism includes a blocking plate that extends into the detection area of ​​the photoelectric sensor.

[0018] According to another aspect of this application, a suction device is provided, comprising: a robotic arm and the suction device as described above, the suction device being mounted below the end of the robotic arm.

[0019] The suction device using the technical solution of this application includes: a mounting plate assembly; a drive assembly, mounted on the mounting plate assembly, including a drive motor; multiple drive motors are arranged in parallel, with their motor shafts arranged in parallel; a rotating assembly, mounted on the drive assembly, including multiple rotating arms; the middle of each rotating arm is connected to the motor shaft of each drive motor; multiple sets of suction assemblies, each suction assembly is arranged in pairs below the two arm ends of the rotating arms, including corresponding suction mechanisms and reset mechanisms; the suction mechanism is slidably arranged relative to the mounting plate assembly and is squeezed down by the rotation of the rotating arms; the suction mechanism includes an axial rotation motor, the motor shaft of which is connected to a negative pressure suction head; the reset mechanism is connected to the suction mechanism and the mounting plate assembly, pulling and resetting the suction mechanism. This application uses a drive motor to drive the rotating arms to rotate and press down the suction mechanism. Each rotating arm can control two sets of suction mechanisms in different positions, thus meeting the suction needs of single or multiple products. The suction mechanism automatically returns to its original position through the reset mechanism. The axial rotation motor also allows for the resting of the suction and correction of component positions. It is flexible in use and low in cost, enabling cost-effective implementation of product manufacturing processes in the 3C electronics field. Attached Figure Description

[0020] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A front axonometric structural schematic diagram of the suction device according to an embodiment of this application is shown;

[0023] Figure 2 It shows Figure 1 A schematic diagram of the suction component structure of the suction device;

[0024] Figure 3 It shows Figure 1 Enlarged schematic diagram of the suction component mounting part of the suction device;

[0025] Figure 4 It shows Figure 1 Enlarged schematic diagram of the mounting portion of the connecting components of the suction device;

[0026] Figure 5 A schematic diagram of the rear isometric structure of the suction device according to an embodiment of this application is shown.

[0027] The above figures include the following reference numerals:

[0028] 1. Mounting plate assembly; 11. Linear slide rail; 12. Motor plate; 13. Photoelectric sensor; 14. Corrugated pipe bracket; 15. Photoelectric switch access point; 2. Drive assembly; 21. Drive motor; 3. Rotation assembly; 31. Rotating arm; 32. Roller; 33. Blocking block; 4. Suction assembly; 41. Axial rotation motor; 42. Negative pressure suction head; 43. Air supply pipe; 44. Base plate; 45. Tension spring; 46. First blocking plate; 47. Rotary switch access point; 48. Second blocking plate; 5. Connecting assembly; 51. Connecting plate; 52. Connecting clamp; 521. Arc-shaped clamping arm. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0031] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, rotated 90 degrees, or in other orientations, and the spatial relative descriptions used herein will be interpreted accordingly.

[0032] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0033] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0034] Figures 1 to 5 An embodiment of the suction device of this application is illustrated schematically.

[0035] like Figures 1 to 5 As shown, this application discloses a suction device, which includes: a mounting plate assembly 1; a drive assembly 2, disposed on the mounting plate assembly 1, including a drive motor 21; multiple drive motors 21 arranged in parallel, with their motor shafts arranged in parallel; a rotation assembly 3, disposed on the drive assembly 2, including multiple rotating arms 31; the middle part of each rotating arm 31 is connected to the motor shaft of each drive motor 21; and multiple suction assemblies 4, each suction assembly 4 arranged in pairs below the two arm ends of the rotating arms 31, including corresponding suction mechanisms and reset mechanisms. The suction mechanism is slidably disposed relative to the mounting plate assembly 1 and is squeezed and lowered by the rotation of the rotating arms 31. The suction mechanism includes an axial rotation motor 41, the motor shaft of which is connected to a negative pressure suction head 42. The reset mechanism is connected to the suction mechanism and the mounting plate assembly 1, and pulls and resets the suction mechanism.

[0036] Through the above structural design, the embodiment of this application uses a drive motor 21 to rotate the rotating arm 31 to press down the suction mechanism. Each rotating arm 31 can control two sets of suction mechanisms in different positions, and multiple drive motors 21 work simultaneously, thus meeting the suction needs of single or multiple products. The suction mechanism automatically returns to its original position through a reset mechanism, and an axial rotation motor 41 is also provided to meet the position requirements of the suction correction components. It is flexible in use and low in cost, and can inexpensively realize the product manufacturing process in the 3C electronics field.

[0037] In some embodiments of this application, such as Figure 1 and Figure 2As shown, the axial rotation motor 41 is a hollow shaft stepper motor. The suction mechanism also includes an air supply pipe 43. The air supply pipe 43 is connected to the upper end of the motor shaft of the hollow shaft stepper motor. The lower end of the motor shaft of the hollow shaft stepper motor is connected to the negative pressure suction head 42. The hollow shaft stepper motor is a specially designed stepper motor, characterized by a certain cavity or channel in the middle of the motor shaft. This structure gives the hollow shaft stepper motor some unique application advantages, making it better suited for occasions where light, gas, and liquids need to pass through within the axis. In this application, the axial rotation motor 41 uses a hollow shaft stepper motor, and the suction pipe of the negative pressure suction head 42 is realized through the motor shaft of the hollow shaft stepper motor, making the suction mechanism compact and simple, and achieving lightweighting of the device. This greatly reduces the volume and length of the air supply line, avoiding interference with the suction action caused by the excessively long air supply line arrangement in traditional applications. Therefore, the embodiments of this application can achieve product production faster and more accurately, with good stability and higher production efficiency.

[0038] In some embodiments of this application, the suction mechanism further includes a bellows (not shown), which is connected to the upper end of the gas delivery pipe 43. A bellows support 14 is provided on the mounting plate assembly 1, and the bellows support 14 has bellows bundle holes. A bellows is an axially expandable tubular elastic sensitive element; using it to form the gas delivery line of the negative pressure suction head 42 can better accommodate the vertical movement of the suction mechanism and protect gas delivery safety. The bellows support 14 on the mounting plate assembly 1 can constrain and position the bellows through the bellows bundle holes, thereby maintaining pipeline stability, reducing operational interference, and improving the accuracy and safety of the device's operation.

[0039] In some embodiments of this application, such as Figures 1 to 5 As shown, the suction mechanism also includes a base plate 44. The base plate 44 is slidably connected to the mounting plate assembly 1, and an axial rotation motor 41 is mounted on the front of the base plate 44. The top surface of the base plate 44 is a flat structure. Rollers 32 are provided at the arm end of the rotating arm 31, and the rollers 32 roll in contact with the top surface of the base plate 44. The base plate 44 serves as the mounting base for the suction mechanism, with the mounting plate assembly 1 slidably connected to its back, and the axial rotation motor 41 and the negative pressure suction head 42 fixedly mounted on its front, thereby driving the negative pressure suction head 42 to move up and down to achieve suction, handling, and rotational correction. The top surface of the base plate 44 is a smooth plane, contacting the rollers 32 at the arm end of the rotating arm 31. When the rotating arm 31 rotates, the rollers 32 press down on the base plate 44 while rolling, achieving depth control of the suction mechanism. This drive method has a simple structure, low assembly precision requirements, is convenient and accurate to use, and easy to maintain, effectively improving production efficiency and reducing production costs. Moreover, in this embodiment, each rotating arm 31 can achieve the downward pressure control of two sets of parallel suction mechanisms through two rollers 32 at both ends, thus having more suction points, which can match more products and process requirements, and can simultaneously adsorb a single product or multiple products, making it more flexible and convenient to use.

[0040] In some embodiments of this application, such as Figures 1 to 5 As shown, the mounting plate assembly 1 is equipped with a linear slide rail 11, and a slider is mounted on the linear slide rail 11. The base plate 44 is slidably connected to the linear slide rail 11 via the slider. The reset mechanism of the suction assembly 4 is a tension spring 45, which is arranged parallel to the linear slide rail 11. When the rotating arm 31 stops rotating and stops pressing down on the suction mechanism, the tension spring 45 can automatically reset the suction mechanism through its own tension. This method can save energy, meet the assembly needs of general small parts, and thus further reduce production costs.

[0041] In some embodiments of this application, reference is made to Figure 1 As shown, the rotating assembly 3 also includes a blocking block 33. The blocking block 33 is fixedly mounted on the mounting plate assembly 1 and located on the rotation path below the rotating arm 31. The blocking block 33 can limit the rotation of the rotating arm 31, preventing the roller 32 from disengaging from the base plate 44 due to excessive rotation angle of the rotating arm 31, thereby maintaining the operational safety of the device.

[0042] In some embodiments of this application, such as Figure 1 and Figure 4 As shown, the suction device further includes a connecting assembly 5. The connecting assembly 5 is mounted on the mounting plate assembly 1 and includes a connecting plate 51. The connecting plate 51 is provided with a connecting clamping block 52 for connecting the robotic arm. The connecting clamping block 52 is provided with two arc-shaped clamping arms 521, which form a clamping hole and are connected close together by bolts. (Reference) Figure 4 As shown in the enlarged view, the connecting clamping block 52 forms two arc-shaped clamping arms 521 that can approach each other through two vertical cuts. A clamping hole is formed in the middle of the arc-shaped clamping arms 521, which can be connected to the fixed shaft at the end of the robot arm. One end of the two arc-shaped clamping arms 521 is provided with aligned holes, which can be tightened by screwing in bolts to hold the fixed shaft and achieve a reliable connection.

[0043] In some embodiments of this application, such as Figure 1 and Figure 2 As shown, the mounting plate assembly 1 has a motor plate 12 with a through hole. The drive motor 21 is fixedly mounted on the motor plate 12, and the motor shaft of the drive motor 21 passes through the through hole to achieve the transition of the motor shaft from the rear to the front of the mounting plate assembly 1. The rotating arm 31 has a mating hole in the middle, and it is fitted onto the motor shaft of the drive motor 21 through the mating hole to achieve rotational drive.

[0044] In some embodiments of this application, such as Figures 1 to 5As shown, the suction device also includes a photoelectric sensor 13. The suction mechanism includes a blocking plate that extends into the detection area of ​​the photoelectric sensor 13, thereby enabling precise detection of the suction mechanism's movement and providing feedback to controllers such as the central control unit for automatic feedback control. Figure 2 As shown, in this embodiment, the photoelectric sensor 13 is arranged in at least two directions to respectively detect the descent depth of the suction mechanism and the rotation angle of the negative pressure suction head 42. One photoelectric sensor 13 is used in conjunction with the first blocking plate 46 (see...). Figure 1 This is used to detect the descent depth of the suction mechanism. Another photoelectric sensor 13 is used in conjunction with the second blocking plate 48 (see...). Figure 2 This allows for the detection of the rotation angle of the negative pressure suction head 42. The first blocking plate 46 is mounted on the base plate 44, and the second blocking plate 48 is mounted on the motor shaft of the axial rotation motor 41. Simultaneously, the corresponding photoelectric sensor 13 is also mounted on the base plate 44 and moves accordingly. (Reference) Figure 3 The photoelectric sensor 13 of this application is provided with a photoelectric switch access point 15 for connecting the electrical signal line, and the axial rotation motor 41 is provided with a rotation switch access point 47 for connecting the electrical signal line.

[0045] According to another aspect of this application, a suction device is provided, comprising: a robotic arm and a suction device as described in the embodiments above. The suction device is mounted below the end effector of the robotic arm for processing electronic components. Because the suction device of this application already possesses suction lifting and rotation adjustment capabilities, its robotic arm can adopt a simpler structure to reduce equipment costs.

[0046] Combination Figures 1 to 5 The working principle of this application is explained as follows:

[0047] First, the suction device of this embodiment is mounted on the robotic arm via the connecting clamp 52 for assembly. After starting work, the drive motor 21 controls the suction mechanism to descend via the rotating arm 31 and rollers 32. The specific descent depth is determined by the control signal and the feedback signal from the photoelectric sensor 13, achieving precise control. Simultaneously, the tension spring 45, acting as a reset mechanism, automatically restores the suction mechanism to its original position after the downward pressure is complete, thus achieving product suction. After product suction, product handling can be performed, such as controlling the movement of the robotic arm on the scaffold structure. Simultaneously, the axial rotation motor 41 can adjust the product position by rotating its motor shaft, helping to correct any misalignment. The rotation correction angle is determined by the control signal and the feedback signal from the photoelectric sensor 13, achieving precise leveling and positioning. Through repeated cyclical movements, the product manufacturing process can be achieved efficiently and quickly. This embodiment of the application features a simple structure, precise control, good stability and maintainability, and low cost.

[0048] In summary, the suction device of this application includes: a mounting plate assembly; a drive assembly, disposed on the mounting plate assembly, including a drive motor; multiple drive motors are arranged in parallel, with their motor shafts arranged in parallel; a rotating assembly, disposed on the drive assembly, including multiple rotating arms; the middle part of each rotating arm is connected to the motor shaft of each drive motor; multiple sets of suction assemblies, each suction assembly is arranged in pairs below the two arm ends of the rotating arms, including corresponding suction mechanisms and reset mechanisms; the suction mechanism is slidably disposed relative to the mounting plate assembly and is squeezed down by the rotation of the rotating arms; the suction mechanism includes an axial rotation motor, the motor shaft of which is connected to a negative pressure suction head; the reset mechanism is connected to the suction mechanism and the mounting plate assembly, pulling and resetting the suction mechanism. This application uses a drive motor to drive the rotating arms to rotate and press down the suction mechanism. Each rotating arm can control two sets of suction mechanisms in different positions, thus meeting the suction needs of single or multiple products. The suction mechanism automatically returns to its original position through the reset mechanism. The axial rotation motor also allows for the resting of the suction and correction of component positions. It is flexible in use and low in cost, enabling cost-effective implementation of product manufacturing processes in the 3C electronics field.

[0049] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An aspiration device, characterized by, include: Mounting plate assembly (1); A drive assembly (2) is disposed on the mounting plate assembly (1) and includes a drive motor (21); multiple drive motors (21) are arranged in parallel, and the motor shafts of the multiple drive motors (21) are arranged in parallel. A rotating assembly (3) is disposed on the drive assembly (2) and includes a plurality of rotating arms (31); the middle part of each rotating arm (31) is connected to the motor shaft of each drive motor (21); Multiple suction components (4) are arranged in pairs below the two arm ends of the rotating arm (31), including a suction mechanism and a reset mechanism respectively. The suction mechanism is slidably arranged relative to the mounting plate assembly (1) and is squeezed down by the rotation of the rotating arm (31). The suction mechanism includes an axial rotation motor (41), and the motor shaft of the axial rotation motor (41) is connected to the negative pressure suction head (42). The reset mechanism is connected to the suction mechanism and the mounting plate assembly (1) and pulls and resets the suction mechanism.

2. The suction device according to claim 1, characterized in that The axial rotation motor (41) is a hollow shaft stepper motor; the suction mechanism also includes an air supply pipe (43); the air supply pipe (43) is connected to the upper end of the motor shaft of the hollow shaft stepper motor; the lower end of the motor shaft of the hollow shaft stepper motor is connected to the negative pressure suction head (42).

3. The suction device according to claim 2, characterized in that The suction mechanism also includes a corrugated pipe connected to the upper end of the gas supply pipe (43); a corrugated pipe bracket (14) is provided on the mounting plate assembly (1), and a corrugated pipe bundle hole is provided on the corrugated pipe bracket (14).

4. The suction device of claim 1, wherein The suction mechanism also includes a base plate (44); the base plate (44) is slidably connected to the mounting plate assembly (1), and the axial rotation motor (41) is mounted on the front of the base plate (44); the top surface of the base plate (44) is a planar structure; the arm end of the rotating arm (31) is provided with a roller (32), and the roller (32) makes rolling contact with the top surface of the base plate (44).

5. The suction device according to claim 4, characterized in that The mounting plate assembly (1) is provided with a linear slide rail (11), and the base plate (44) is slidably connected to the linear slide rail (11); the reset mechanism is a tension spring (45), which is arranged parallel to the linear slide rail (11).

6. The suction device of claim 1, wherein The rotating assembly (3) further includes a blocking block (33); the blocking block (33) is fixedly disposed on the mounting plate assembly (1) and located on the rotation path below the rotating arm (31).

7. The suction device of claim 1, wherein The suction device also includes: A connecting component (5) is disposed on the mounting plate assembly (1) and includes a connecting plate (51); the connecting plate (51) is provided with a connecting clamp (52) for connecting the robot arm; the connecting clamp (52) is provided with two arc-shaped clamping arms (521), the arc-shaped clamping arms (521) forming a clamping hole, and the arc-shaped clamping arms (521) are connected close to each other by bolts.

8. The suction device of claim 1, wherein The mounting plate assembly (1) is provided with a motor plate (12) with a through hole. The drive motor (21) is fixedly mounted on the motor plate (12). The motor shaft of the drive motor (21) passes through the through hole and then through the rotating arm (31).

9. The suction device of claim 1, wherein The suction device is equipped with a photoelectric sensor (13); the suction mechanism includes a blocking plate that extends into the detection area of ​​the photoelectric sensor (13).

10. A suction device, characterized in that include: The robotic arm and the suction device as described in any one of claims 1 to 9, wherein the suction device is mounted below the end of the robotic arm.

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