An automated packaging and palletizing integrated equipment for thermal insulation materials

Abstract

This utility model relates to the field of automated production technology, and in particular to an integrated automated packaging and palletizing equipment for thermal insulation materials. Its technical solution includes: a mounting frame, a traction frame, a palletizing mechanism, and a limiting mechanism. The traction frame is fixedly connected to the upper side of the mounting frame, and a gear-driven palletizing mechanism is arranged below the mounting frame. A limiting mechanism is provided between the palletizing mechanisms. The limiting mechanism drives a second slider to slide on a second slide rail via a second telescopic cylinder, causing the limiting frame and limiting plate to clamp the thermal insulation material. The elastic buffer layer inside the limiting plate prevents material damage. The palletizing mechanism uses a first telescopic cylinder to push the palletizing frame to move along the first slide rail. The palletizing frame, through a fixed frame, drives a transmission rack and a rotating gear to mesh, achieving synchronous reverse movement of the palletizing frames on both sides. This movement mechanism can not only adjust the spacing of the palletizing frames according to the size of the thermal insulation material, but also cooperate with external lifting equipment to complete the placement and retrieval of thermal insulation material at high locations.

Description

Technical Field

[0001] This utility model relates to the field of automated production technology, specifically to an integrated automated packaging and palletizing equipment for thermal insulation materials. Background Technology

[0002] A palletizer automatically stacks pre-packed cartons onto pallets or stacks (wooden or plastic) in a specific arrangement. Multiple layers can be stacked, and the stacks are then pushed out for easy transport to the warehouse by forklift. This greatly reduces labor and labor intensity. A palletizer automatically stacks bags, cartons, or other packaging materials from a conveyor belt into stacks according to the customer's process requirements and then transports the stacked materials.

[0003] Traditional thermal insulation material palletizing equipment mostly relies on manual operation or single-function mechanical devices, which has many drawbacks. Manual palletizing is labor-intensive, inefficient, and makes it difficult to guarantee palletizing accuracy and stability. Some automated palletizing equipment has poor versatility and cannot adaptively adjust to the size of the thermal insulation material. When dealing with materials such as foam boards and rock wool boards of different specifications, it is necessary to frequently change equipment parameters or even the equipment structure, resulting in insufficient production flexibility. In view of this, we propose an integrated automated packaging and palletizing equipment for thermal insulation materials to solve the existing problems. Utility Model Content

[0004] The purpose of this utility model is to provide an automated packaging and palletizing integrated equipment for thermal insulation materials to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated automated packaging and palletizing equipment for thermal insulation materials, comprising a mounting frame, a traction frame, a palletizing mechanism, and a limiting mechanism. The traction frame is fixedly connected to the upper side of the mounting frame, and a gear-driven palletizing mechanism is provided below the mounting frame. A limiting mechanism is provided between the palletizing mechanisms.

[0006] Preferably, the limiting mechanism includes a second telescopic cylinder, a limiting frame, a second slider, a limiting frame and a limiting plate. A second slide rail is symmetrically arranged below the mounting frame. A second slider is slidably connected to each of the second slide rails, and a limiting frame is fixedly connected to each of the second sliders. A second telescopic cylinder is fixedly connected to both sides of the mounting frame, and the output end of the second telescopic cylinder is connected to the limiting frames on both sides respectively.

[0007] Preferably, the palletizing mechanism includes a rotating gear, a rotating shaft, a first telescopic cylinder, a palletizing frame, a transmission rack, a fixed frame, a first slide rail, and a first slider. The mounting frame has a rotating shaft in the middle, and a rotating gear is movably connected to the rotating shaft. The mounting frame is fixedly connected to both sides of the mounting frame, and a first slider is slidably connected to the first slide rail. The palletizing frame is fixedly connected to the first slider. A fixed frame is fixedly connected to one side of the palletizing frame, and a transmission rack is fixedly connected to the fixed frame. The transmission rack meshes with the rotating gear.

[0008] Preferably, a first telescopic cylinder is fixedly connected to both sides of the mounting frame, and the output end of the first telescopic cylinder is fixedly connected to the stacking frame on both sides respectively.

[0009] Preferably, the palletizing frame is symmetrically provided with limit seats on both sides, and the second slider is fixedly connected to a limit plate on one side, with the limit plate and the limit frame cooperating with each other.

[0010] Preferably, an elastic buffer layer is provided on the inner side of the limiting plate, and the elastic buffer layer is made of rubber or silicone.

[0011] Preferably, the stacking rack contains insulation material, and the limiting plate and the insulation material cooperate with each other.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. When the second telescopic cylinder is in the retracted state, the two side limit frames extend outward on the second slide rail via the second slider to reserve space for the insulation material. When the insulation material is transported into the stacking rack, the control system triggers the second telescopic cylinder to extend, pushing the two side limit frames to move towards the center on the second slide rail via the second slider. At this time, the limit frames gradually approach the sides of the insulation material until the material is clamped by the elastic buffer layer, restricting its lateral movement. After stacking is completed, the cylinder retracts, the limit frames move outward, and the material is released to allow for the next stacking cycle.

[0014] 2. When the piston rod of the first telescopic cylinder extends or retracts, it directly pushes the stacking frame to move along the first slide rail. The stacking frame drives the transmission rack to move synchronously through the fixed frame. The rack meshes with the rotating gear, forcing the gear to rotate around the rotating shaft. Since the rack meshes with both sides of the gear, when one side of the rack moves to the left, the gear rotates clockwise, driving the other side of the rack to move to the right, realizing the synchronous reverse movement of the stacking frames on both sides. It can be adjusted according to the size of the insulation material, and the stacking frame adjustment can be used to place and retrieve insulation materials at high positions. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2This is a front view of the mounting bracket in this utility model;

[0017] Figure 3 for Figure 2 Schematic diagram of the cross-sectional structure along the AA direction;

[0018] Figure 4 for Figure 3 A magnified schematic diagram of part A in the diagram.

[0019] In the diagram: 1. Mounting frame; 2. Traction frame; 3. Stacking mechanism; 301. Rotating gear; 302. Rotating shaft; 303. First telescopic cylinder; 304. Stacking frame; 305. Transmission rack; 306. Fixing frame; 307. First slide rail; 308. First slider; 4. Limiting mechanism; 401. Second telescopic cylinder; 402. Limiting seat; 403. Second slider; 404. Limiting frame; 405. Limiting plate; 406. Second slide rail. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0021] like Figures 1-4 As shown, the present invention proposes an integrated automated packaging and palletizing equipment for thermal insulation materials, comprising a mounting frame 1, a traction frame 2, a palletizing mechanism 3, and a limiting mechanism 4. The traction frame 2 is fixedly connected to the upper side of the mounting frame 1, and a gear-driven palletizing mechanism 3 is provided below the mounting frame 1. The limiting mechanism 4 is provided between the palletizing mechanisms 3.

[0022] In an optional embodiment, the limiting mechanism 4 includes a second telescopic cylinder 401, a limiting frame 404, a second slider 403, a limiting frame 404, and a limiting plate 405. A second slide rail 406 is symmetrically arranged below the mounting frame 1. A second slider 403 is slidably connected to each of the second slide rails 406, and a limiting frame 404 is fixedly connected to each of the second sliders 403. A second telescopic cylinder 401 is fixedly connected to both sides of the mounting frame 1, and the output end of the second telescopic cylinder 401 is connected to the limiting frames 404 on both sides respectively.

[0023] In an optional embodiment, the palletizing mechanism 3 includes a rotating gear 301, a rotating shaft 302, a first telescopic cylinder 303, a palletizing frame 304, a transmission rack 305, a fixed frame 306, a first slide rail 307, and a first slider 308. The mounting frame 1 has a rotating shaft 302 in the middle, and a rotating gear 301 is movably connected to the rotating shaft 302. The mounting frame 1 has a first slide rail 307 fixedly connected to both sides, and a first slider 308 is slidably connected to the first slide rail 307. The palletizing frame 304 is fixedly connected to the first slider 308. A fixed frame 306 is fixedly connected to one side of the palletizing frame 304, and a transmission rack 305 is fixedly connected to the fixed frame 306. The transmission rack 305 meshes with the rotating gear 301.

[0024] In an optional embodiment, a first telescopic cylinder 303 is fixedly connected to both sides of the mounting frame 1, and the output end of the first telescopic cylinder 303 is fixedly connected to a stacking frame 304 on both sides.

[0025] In an optional embodiment, the palletizing frame 304 is symmetrically provided with limiting seats 402 on both sides, and the second slider 403 is fixedly connected to a limiting plate 405 on one side, with the limiting plate 405 and the limiting frame 404 cooperating with each other.

[0026] In an optional embodiment, an elastic buffer layer is provided on the inner side of the limiting plate 405, and the elastic buffer layer is made of rubber or silicone.

[0027] In an optional embodiment, the palletizing rack 304 contains insulation material, and the limiting plate 405 cooperates with the insulation material.

[0028] The working principle of this utility model is as follows: When using the device, the second telescopic cylinder 401 is in the retracted state, and the two side limit frames 404 are extended outward on the second slide rail 406 through the second slider 403 to reserve space for the placement of the insulation material. When the insulation material is transported into the stacking rack 304, the control system triggers the second telescopic cylinder 401 to extend, pushing the two side limit frames 404 to move towards the middle on the second slide rail 406 through the second slider 403. At this time, the limit frames 404 gradually approach the two sides of the insulation material until the material is clamped by the elastic buffer layer, restricting its lateral movement. After the stacking is completed, the cylinder retracts, the limit frames 404 move outward to release the material so that the next stacking cycle can be carried out.

[0029] Simultaneously, when the piston rod of the first telescopic cylinder 303 extends or retracts, it directly pushes the stacking frame 304 to move along the first slide rail 307. The stacking frame 304 drives the transmission rack 305 to move synchronously through the fixed frame 306. The rack meshes with the rotating gear 301, forcing the gear to rotate around the rotating shaft 302. Since the rack meshes with both sides of the gear, when one side of the rack moves to the left, the gear rotates clockwise, driving the other side of the rack to move to the right, realizing the synchronous reverse movement of the stacking frames 304 on both sides. It can be adjusted according to the size of the insulation material. In addition, the mounting frame 1 is connected to the external lifting equipment through the traction frame 2. The lifting equipment lifts to a suitable position, so that the stacking frame 304 can be adjusted to place and pick up the insulation material at high places.

[0030] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. An automatic packaging and stacking integrated equipment for thermal insulation materials, characterized in that, It includes a mounting frame (1), a traction frame (2), a stacking mechanism (3) and a limiting mechanism (4). The mounting frame (1) is fixedly connected to the upper side of the traction frame (2), and a gear-driven stacking mechanism (3) is provided below the mounting frame (1). A limiting mechanism (4) is provided between the stacking mechanisms (3). The limiting mechanism (4) includes a second telescopic cylinder (401), a limiting frame (404), a second slider (403), a limiting frame (404), and a limiting plate (405). The mounting frame (1) is symmetrically provided with second slide rails (406) below. The second slide rails (406) are slidably connected to the second sliders (403), and the limiting frames (404) are fixedly connected to the second sliders (403). The mounting frame (1) is fixedly connected to both sides of the mounting frame (1). The output ends of the second telescopic cylinders (401) are respectively connected to the limiting frames (404) on both sides.

2. The automatic packaging and stacking integrated equipment for thermal insulation materials according to claim 1, characterized in that: The palletizing mechanism (3) includes a rotating gear (301), a rotating shaft (302), a first telescopic cylinder (303), a palletizing frame (304), a transmission rack (305), a fixed frame (306), a first slide rail (307), and a first slider (308). The mounting frame (1) has a rotating shaft (302) in the middle, and a rotating gear (301) is movably connected to the rotating shaft (302). The mounting frame (1) has a first slide rail (307) fixedly connected to both sides, and a first slider (308) is slidably connected to the first slide rail (307). The palletizing frame (304) is fixedly connected to the first slider (308), and a fixed frame (306) is fixedly connected to one side of the palletizing frame (304). A transmission rack (305) is fixedly connected to the fixed frame (306), and the transmission rack (305) meshes with the rotating gear (301).

3. The automatic packaging and stacking integrated equipment for thermal insulation materials according to claim 2, characterized in that: The mounting frame (1) is fixedly connected to two sides by a first telescopic cylinder (303), and the output end of the first telescopic cylinder (303) is fixedly connected to two side stacking frames (304).

4. The automatic packaging and stacking integrated equipment for thermal insulation materials according to claim 3, characterized in that: The palletizing frame (304) is symmetrically provided with limiting seats (402) on both sides, and the second slider (403) is fixedly connected to a limiting plate (405) on one side, with the limiting plate (405) and the limiting frame (404) cooperating with each other.

5. The automatic packaging and stacking integrated equipment for thermal insulation materials according to claim 1, characterized in that: An elastic buffer layer is provided on the inner side of the limiting plate (405), and the elastic buffer layer is made of rubber or silicone.

6. The automatic packaging and stacking integrated equipment for thermal insulation materials according to claim 4, characterized in that: The palletizing rack (304) contains insulation material, and the limiting plate (405) cooperates with the insulation material.

Images