Tablet making apparatus with reject function

By designing a sheet-making equipment with a defect removal function, the problem of difficult removal of defective products in battery electrode sheet slitting was solved, achieving efficient removal of defective products and improving battery quality and slitting accuracy.

CN224449757UActive Publication Date: 2026-07-03BENGBU CHENLING NEW ENERGY TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BENGBU CHENLING NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-07-23
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

During the battery electrode cutting process, defective products are difficult to remove effectively, affecting battery quality.

Method used

Design a film production equipment with defect rejection function, including unwinding, slitting and rejection mechanisms, using detection components and execution components in combination, and realize automatic rejection of defective products through lifting platform and robotic arm.

Benefits of technology

It improved the efficiency of rejecting defective products and the quality of batteries, and enhanced the cutting accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224449757U_ABST
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Abstract

The application discloses a tablet making equipment with a defect removing function, and relates to the technical field of battery processing. The tablet making equipment with the defect removing function comprises a unwinding mechanism, a slitting mechanism and a removing mechanism arranged in sequence. The removing mechanism comprises a detection assembly and an execution assembly. The execution assembly comprises a liftable lifting seat, a first driving module for driving the lifting seat to lift, and a transfer module arranged at the side of the lifting seat. The detection assembly on the tablet making equipment can detect the defects of the slitted tablets. The execution assembly can remove the detected defective tablets outward through the cooperation of the lifting seat and the transfer module, so that the quality of the prepared batteries is improved.
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Description

Technical Field

[0001] This application relates to the field of battery processing, and in particular to a battery manufacturing equipment with a defect removal function. Background Technology

[0002] In the process of preparing battery electrodes, it is usually necessary to cut the rolled battery electrodes into small pieces, and then process the small pieces of battery electrodes into batteries.

[0003] However, when cutting the rolled battery electrode sheets, defective products are inevitable. If defective products are used directly to process batteries, it will greatly affect the quality of the batteries produced. Utility Model Content

[0004] To overcome the shortcomings of the prior art, this application provides a film preparation device with a defect removal function.

[0005] The film preparation equipment with defect removal function provided in this application adopts the following technical solution:

[0006] A film production device with defect rejection function includes an unwinding mechanism and a slitting mechanism arranged in sequence. The film production device also includes a rejection mechanism located at the rear end of the slitting mechanism. The rejection mechanism includes a detection component and an execution component. The execution component includes a liftable lifting seat, a first drive module for driving the lifting seat to move up and down, and a transfer module located on the side of the lifting seat.

[0007] By adopting the above technical solution, the detection component can detect defective products after slitting, and the execution component can remove the detected defective products by means of the cooperation of the lifting seat and the transfer module, so as to improve the quality of the produced battery.

[0008] In one specific implementation, the rejection mechanism further includes a conveying component, with the front end of the conveying component in the conveying direction located close to the slitting mechanism, the execution component located at the rear end of the conveying component in the conveying direction, and the detection component located between the slitting mechanism and the execution component.

[0009] By adopting the above technical solution, the conveying component can quickly transport the slit battery electrode sheets through the detection component and the execution component, effectively improving the rejection efficiency of defective products.

[0010] In one specific implementation, the conveying assembly includes two parallel belt conveyors with a gap between them, and the lifting seat is accommodated in the gap.

[0011] By adopting the above technical solution, the two belt conveyors can support the two sides of the battery electrode respectively, so as to give way to the lifting seat and prevent the conveying components from interfering with the lifting of the lifting seat.

[0012] In one specific implementation, the transfer module is a robotic arm located on the side of one of the belt conveyors.

[0013] In one specific implementation, the execution component further includes a collection box located to the side of one of the belt conveyors.

[0014] By adopting the above technical solution, the rejected defective products can be collected in the collection box, which facilitates the subsequent processing of the defective products.

[0015] In one specific implementation, the detection component includes a camera suspended directly above the delivery component and a controller.

[0016] In one specific implementation, the slitting mechanism includes a lower cutting seat, an upper cutting seat disposed above the lower cutting seat, a liftable cutting blade disposed at the bottom of the upper cutting seat, and a second drive module for driving the cutting blade to move up and down.

[0017] By adopting the above technical solution, the cutter can cut the battery electrode sheets during its lifting stroke, effectively improving the cutting efficiency.

[0018] In one specific implementation, the slitting mechanism further includes a slide block that can be moved horizontally at the bottom of the upper cutting seat, and a third driving module for driving the slide block to move horizontally. The direction of the slide block's movement is perpendicular to the direction from the slitting mechanism to the rejection mechanism, and the cutter is mounted on the slide block.

[0019] By adopting the above technical solution, the cutter can cut the battery electrode sheets during its translational stroke, further improving the cutting efficiency.

[0020] In one specific implementation, the top of the lower cutting seat is provided with a cutting groove, the extension direction of the cutting groove is the same as the translation direction of the slide, and the projection of the cutter on the lower cutting seat coincides with the cutting groove.

[0021] By adopting the above technical solution, the cutter can cooperate with the groove to cut the battery electrode sheets, effectively improving the cutting accuracy.

[0022] In one specific implementation, the unwinding mechanism includes an unwinding roller and a fourth drive module for driving the unwinding roller to rotate, wherein the extension direction of the rotation axis of the unwinding roller is perpendicular to the direction from the unwinding mechanism to the slitting mechanism.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] The detection component can detect defective products after slitting, and the execution component can remove the detected defective products by cooperating with the lifting platform and the transfer module, so as to improve the quality of the produced batteries. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the film-making equipment according to an embodiment of this application.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Unwinding mechanism; 11. Unwinding roller; 12. Fourth drive module; 13. Unwinding frame; 2. Slitting mechanism; 21. Lower cutter; 22. Upper cutter; 23. Cutter; 24. Second drive module; 25. Slide; 26. Third drive module; 27. Knife groove; 3. Removal mechanism; 31. Detection component; 32. Execution component; 321. Lifting seat; 322. First drive module; 323. Transfer module; 324. Collection box; 33. Conveying component; 331. Belt conveyor; 4. Material guiding mechanism; 41. Material guiding frame; 42. Material guiding roller; 43. Fifth drive module. Detailed Implementation

[0028] The present application will be further described in detail below with reference to the accompanying drawings.

[0029] See Figure 1 As shown, a sheet-making device with a defect rejection function is illustrated, comprising an unwinding mechanism 1, a slitting mechanism 2, and a rejection mechanism 3 arranged sequentially. The unwinding mechanism 1 is used to unwind battery electrodes, the slitting mechanism 2 is used to slit the unwound battery electrodes, and the rejection mechanism 3 is used to reject defective products after slitting. The rejection mechanism 3 includes a detection component 31 and an execution component 32. The execution component 32 includes a liftable lifting seat 321, a first drive module 322 for driving the lifting seat 321 to move up and down, and a transfer module 323 located on the side of the lifting seat 321. The first drive module 322 is a lifting cylinder, and the transfer module 323 is a robotic arm.

[0030] In this way, the inspection component 31 can inspect the slit battery electrodes, and the execution component 32 can remove the defective products detected by the cooperation of the lifting seat 321 and the robotic arm, so as to improve the quality of the produced batteries.

[0031] Specifically, after the battery electrode unwinding mechanism 1 unwinds, the slitting mechanism 2 cuts the unwound battery electrode into small pieces. Then, the detection component 31 detects the small pieces of battery electrode. If the detected piece is defective, the lifting seat 321 lifts the defective piece upwards, and then the robotic arm grabs the defective piece and moves it outwards.

[0032] In this embodiment, the rejection mechanism 3 further includes a conveying component 33. The conveying direction of the conveying component 33 is the same as that from the unwinding mechanism 1 to the slitting mechanism 2. The front end of the conveying component 33 is located close to the slitting mechanism 2, the execution component 32 is located at the rear end of the conveying component 33, and the detection component 31 is located between the slitting mechanism 2 and the execution component 32. After being output from the slitting mechanism, the slit battery electrode sheets arrive at the conveying component 33. Subsequently, the conveying component 33 can quickly convey the battery electrode sheets through the detection component 31 and the execution component 32, effectively improving the rejection efficiency of defective products.

[0033] The conveying assembly 33 includes two parallel belt conveyors with a gap between them, and the lifting seat 321 is housed in the gap. The two belt conveyors can support the two sides of the battery electrode respectively, so as to give way to the lifting seat 321 and prevent the conveying assembly 33 from interfering with the lifting of the lifting seat 321.

[0034] In this embodiment, a robotic arm is positioned to the side of one of the belt conveyors, and a collection box 324 is also provided to the side of the belt conveyor. The collection box 324 and the robotic arm are arranged along the conveying direction of the conveying assembly 3. After the lifting seat 321 lifts the defective product upwards, the robotic arm can transfer the defective product to the collection box 324 for subsequent processing.

[0035] In this embodiment, the detection component 31 includes a camera suspended directly above the conveying component 33 and a controller (not shown in the figure), which is a PLC controller. When the slit battery electrode sheets are conveyed below the camera, the camera can take pictures of the battery electrode sheets and upload the pictures to the controller. As the battery electrode sheets continue to be conveyed to the execution component 32, the controller judges the images. If the images are judged to be defective, the controller controls the execution component 32 to remove the defective products that have arrived.

[0036] In this embodiment, the slitting mechanism 2 includes a lower cutting seat 21, an upper cutting seat 22 disposed above the lower cutting seat 21, a slide 25 movably disposed at the bottom of the upper cutting seat 22, a third drive module 26 for driving the slide 25 to translate, a cutter 23 movably disposed on the slide 25, and a second drive module 24 for driving the cutter 23 to move up and down. A slitting channel is formed between the upper cutting seat 22 and the lower cutting seat 21. The extending direction of the slitting channel is the same as the conveying direction of the conveying component 33. The translating direction of the slide 25 is perpendicular to the conveying direction of the conveying component 33. The cutter 23 is circular and rotatably connected to the slide 25. The rotation axis of the cutter 23 is the same as the conveying direction of the conveying component 33. The second drive module 24 is a cylinder, and the third drive module 26 is a linear motor.

[0037] A cutting groove 27 is also provided on the top of the lower cutting seat 21. The extending direction of the cutting groove 27 is the same as the translation direction of the slide 25. The projection of the cutter 23 on the lower cutting seat 21 coincides with the cutting groove 27. The cutter 23 can cooperate with the cutting groove 27 to cut the battery electrode sheets, effectively improving the cutting accuracy.

[0038] In this embodiment, the unwinding mechanism 1 includes an unwinding frame 13, an unwinding roller 11 rotatably mounted on the unwinding frame 13, and a fourth drive module 12 for driving the unwinding roller 11 to rotate. The fourth drive module 12 is a motor, and the extension direction of the rotation axis of the unwinding roller 11 is perpendicular to the direction from the unwinding mechanism 1 to the slitting mechanism 2.

[0039] In this embodiment, a guiding mechanism 4 is also provided between the unwinding mechanism 1 and the slitting mechanism 2. The guiding mechanism 4 includes a guiding frame 41, two guiding rollers 42 mounted on the guiding frame 41, and a fifth drive module 43 for driving one of the guiding rollers 42 to rotate. The rotation axes of the two guiding rollers 42 are parallel to the unwinding roller 11. The fifth drive module 43 is a motor, and a guiding gap is formed between the two guiding rollers 42. After being unwound from the unwinding roller 11, the battery electrode sheet enters the guiding gap and is conveyed to the slitting mechanism 2 by the two guiding rollers 42.

[0040] The implementation principle of a sheet-making device with defect rejection function according to an embodiment of this application is as follows: the battery electrode sheet is unwound from the unwinding roller 11. During the unwinding process, the battery electrode sheet passes through the slitting mechanism 2. The cutter 23 cuts the battery electrode sheet during its lifting and translating strokes. Then, the conveying component 33 conveys the cut battery electrode sheet forward. The detection component 31 detects the passing battery electrode sheet. If it is detected as a defective product, the execution component 32 rejects the defective product. If it is detected as a qualified product, the conveying component 33 continues to convey the qualified product to the next process.

[0041] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A tablet making apparatus with a defect removal function, comprising a unwinding mechanism (1) and a slitting mechanism (2) arranged in sequence, characterized in that: The film-making equipment also includes a rejection mechanism (3) located at the rear end of the slitting mechanism (2). The rejection mechanism (3) includes a detection component (31) and an execution component (32). The execution component (32) includes a liftable lifting seat (321), a first drive module (322) for driving the lifting seat (321) to lift, and a transfer module (323) located on the side of the lifting seat (321).

2. The film-making equipment with defect removal function according to claim 1, characterized in that: The rejection mechanism (3) further includes a conveying component (33), the front end of the conveying component (33) is located close to the cutting mechanism (2) in the conveying direction, the execution component (32) is located at the rear end of the conveying component (33) in the conveying direction, and the detection component (31) is located between the cutting mechanism (2) and the execution component (32).

3. A tabletting apparatus with blemish rejection function according to claim 2, characterized in that: The conveying assembly (33) includes two parallel belt conveyors (331) with a gap between them, and the lifting seat (321) is housed in the gap.

4. The tablet-making apparatus having a defect removal function according to claim 3, characterized by: The transfer module (323) is a robotic arm located on the side of one of the belt conveyors (331).

5. The tablet-making apparatus having a defect removal function according to claim 3, characterized by: The execution component (32) also includes a collection box (324) located to the side of one of the belt conveyors (331).

6. The tablet-making apparatus having a defect removal function according to claim 2, characterized by: The detection component (31) includes a camera suspended directly above the delivery component (33) and a controller.

7. A film-making device with defect removal function according to claim 1, characterized in that: The slitting mechanism (2) includes a lower cutting seat (21), an upper cutting seat (22) located above the lower cutting seat (21), a liftable cutter (23) located at the bottom of the upper cutting seat (22), and a second drive module (24) for driving the cutter (23) to rise and fall.

8. A tabletting apparatus with blemish rejection function according to claim 7, characterized in that: The slitting mechanism (2) further includes a slide (25) that can be translatably disposed at the bottom of the upper cutting seat (22) and a third driving module (26) for driving the slide (25) to translate. The translation direction of the slide (25) is perpendicular to the direction from the slitting mechanism (2) to the rejection mechanism (3). The cutter (23) is mounted on the slide (25).

9. The tabletting apparatus with a blemish rejection function according to claim 8, characterized in that: The top of the lower cutting seat (21) is provided with a knife groove (27), the extension direction of the knife groove (27) is the same as the translation direction of the slide (25), and the projection of the cutter (23) on the lower cutting seat (21) coincides with the knife groove (27).

10. The tablet-making apparatus having a defect removal function according to claim 1, characterized by: The unwinding mechanism (1) includes an unwinding roller (11) and a fourth drive module (12) for driving the unwinding roller (11) to rotate. The extension direction of the rotation axis of the unwinding roller (11) is perpendicular to the direction from the unwinding mechanism (1) to the slitting mechanism (2).