Automatic po y yarn falling collecting device

Abstract

This utility model relates to the technical field of POY filament collection equipment, and discloses an automatic POY filament collection device, including: a working support frame, a rotating support disk, and filament collection rollers. The rotating support disk is rotatably connected to the side of the working support frame, and equidistantly distributed filament collection rollers are slidably connected to the side of the rotating support disk. A scraping support platform is fixedly connected to the top surface of the working support frame; a filament scraping telescopic component is disposed on the top surface of the scraping support platform; a front scraping component is disposed at one end of the screw scraping telescopic component; a rotation adjustment component is disposed inside the working support frame; and a telescopic collection component is disposed on one side of the rotating support disk. The automatic POY filament collection device of this utility model achieves fully automated collection through rotation adjustment and telescopic collection components, improving efficiency; it accurately scrapes the filament bundle through the scraping component, reducing damage; the collection slide bar and rollers are detachable, facilitating maintenance and reducing costs; and it is adaptable to large-scale production with multiple workstations.

Description

Technical Field

[0001] This utility model relates to the technical field of POY filament collection equipment, specifically an automatic POY filament collection device. Background Technology

[0002] In the production of polyester fibers, the collection of POY fibers is a crucial step. Currently, most companies still use manual or semi-automatic methods for POY fiber collection. Manual collection is not only labor-intensive and inefficient, but also causes fatigue for operators due to prolonged repetitive mechanical work, leading to untimely fiber collection, affecting the continuity of the production line, and thus reducing overall production efficiency. While semi-automatic equipment reduces the burden of manpower to some extent, it still requires a large amount of manual assistance and suffers from problems such as insufficient automation, inaccurate fiber positioning, and damage to the fiber bundles during the collection process, resulting in decreased product quality and increased production costs. Furthermore, with the continuous expansion of the chemical fiber industry's production capacity, the market demand for POY products is growing, and traditional fiber collection methods can no longer meet the requirements of large-scale, high-efficiency production. Therefore, we propose an automatic POY fiber collection device. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides an automatic POY filament collection device, which solves the aforementioned problems.

[0004] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0005] An automatic POY yarn collection device includes: a working support frame, a rotating support disk, and yarn collection rollers. The rotating support disk is rotatably connected to the side of the working support frame, and the yarn collection rollers are equidistantly distributed on the side of the rotating support disk. A scraping support platform is fixedly connected to the top surface of the working support frame.

[0006] A wire-feeding and telescopic assembly is provided on the top surface of the second scraping support platform. The top surface of the second scraping support platform is fixedly connected with scraping telescopic cylinders that are distributed at equal intervals. The wire-feeding and telescopic assembly is provided on the side of the scraping telescopic cylinders.

[0007] A front scraping component is provided at one end of the screw scraping telescopic assembly. A scraping drive cylinder is fixedly connected to the front side of the screw scraping telescopic assembly. The front scraping component is provided on the side of the scraping drive cylinder. A rotation adjustment component is provided inside the working support frame. An internal rotating support platform is fixedly connected to the inside of the working support frame. The rotation adjustment component is located inside the internal rotating support platform.

[0008] A telescopic collecting assembly is provided on one side of a rotating support plate. The side of the rotating support plate is fixedly connected to cylinder mounting platforms that are evenly distributed. The top surface of the cylinder mounting platforms is provided with the telescopic collecting assembly.

[0009] Preferably, the wire scraping telescopic assembly includes a scraping telescopic cylinder, a scraping telescopic slide rod, and a scraping support platform. The top surface of the scraping support platform is fixedly connected with scraping telescopic cylinders that are evenly distributed. The inner side of each scraping telescopic cylinder is slidably connected with a scraping telescopic slide rod, and the outer end of the scraping telescopic slide rod is fixedly connected to the scraping support platform.

[0010] Preferably, the front scraping assembly includes a scraping drive cylinder, a scraping clamp, and a scraping slide bar. The front end of the scraping support platform is fixedly connected to the scraping drive cylinder, the inner side of the scraping drive cylinder is slidably connected to the scraping slide bar, and the outer end of the scraping slide bar is fixedly connected to the scraping clamp.

[0011] Preferably, the rotation adjustment assembly includes a rotation support disk and a rotation drive motor. The rotation drive motor is fixedly connected to the inner side of the internal rotation support platform, the output shaft of the rotation drive motor is fixedly connected to the rotation support disk, and the rotation support disk is rotatably connected to the inner side of the working support frame.

[0012] Preferably, the telescopic collection assembly includes a filament collection roller, a collection slide rod, and a collection drive cylinder. The collection drive cylinder is fixedly connected to the top surface of the cylinder mounting platform. The collection slide rod is slidably connected to the inner side of the collection drive cylinder. The collection slide rod is slidably connected to the inner side of the rotating support plate. One end of the collection slide rod is fixedly connected to the filament collection roller.

[0013] Preferably, the collecting slide bar and the filament collecting roller are detachably fixedly connected.

[0014] Compared with the prior art, the advantages of this utility model are:

[0015] An automatic POY fiber collection device is provided, which has the following beneficial effects:

[0016] This utility model's automatic POY filament collection device achieves fully automated filament collection through a rotating adjustment component and a telescopic collection component, improving production efficiency; it utilizes the filament scraping telescopic component and the front scraping component to accurately scrape the filament bundle, reducing damage; the collection slide bar and filament collection roller are detachably connected, facilitating maintenance and reducing costs; multi-station synchronous operation is suitable for large-scale production, effectively solving problems such as low efficiency, high damage rate, and capacity bottlenecks in traditional methods. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;

[0019] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0020] Figure 4 This is a cross-sectional view of the front scraping component of a part of the structure in this utility model.

[0021] In the diagram: 1. Working support frame; 2. Rotating support plate; 3. Wire collecting roller; 4. Scraping telescopic cylinder; 5. Scraping telescopic slide bar; 6. Scraping support platform one; 7. Scraping drive cylinder; 8. Scraping clamp plate; 9. Scraping slide bar; 10. Scraping support platform two; 11. Internal rotating support platform; 12. Rotation drive motor; 13. Collecting slide bar; 14. Collecting drive cylinder; 15. Cylinder mounting platform. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution:

[0024] An automatic POY yarn collection device includes: a working support frame 1, a rotating support disk 2, and yarn collection rollers 3. The rotating support disk 2 is rotatably connected to the side of the working support frame 1, and the yarn collection rollers 3 are equidistantly distributed and slidably connected to the side of the rotating support disk 2. A scraping support platform 2 10 is fixedly connected to the top surface of the working support frame 1.

[0025] A wire-feeding scraping telescopic assembly is installed on the top surface of the scraping support platform 2 10. The top surface of the scraping support platform 2 10 is fixedly connected with scraping telescopic cylinders 4 that are evenly distributed. The scraping telescopic cylinders 4 are provided with the wire-feeding scraping telescopic assembly on their sides.

[0026] A front scraping component is provided at one end of the screw scraping telescopic component. A scraping drive cylinder 7 is fixedly connected to the front side of the screw scraping telescopic component. A front scraping component is provided on the side of the scraping drive cylinder 7.

[0027] A rotation adjustment assembly is installed inside the working support frame 1. An internal rotating support platform 11 is fixedly connected to the inside of the working support frame 1. The internal rotating support platform 11 has an internal rotation adjustment assembly. A telescopic collection assembly is installed on one side of the rotating support plate 2. Cylinder mounting platforms 15 are fixedly connected to the side of the rotating support plate 2 at equal intervals. The top surface of the cylinder mounting platform 15 is provided with a telescopic collection assembly.

[0028] Furthermore, the wire scraping telescopic assembly includes a scraping telescopic cylinder 4, a scraping telescopic slide rod 5, and a scraping support platform 10. The top surface of the scraping support platform 10 is fixedly connected with scraping telescopic cylinders 4 distributed at equal intervals. The scraping telescopic slide rod 5 is slidably connected to the inner side of the scraping telescopic cylinder 4. The outer end of the scraping telescopic slide rod 5 is fixedly connected to the scraping support platform 10. Through the action of the wire scraping telescopic assembly, the front scraping assembly is extended and retracted to the rear side of the wound wire to facilitate subsequent scraping of the wire.

[0029] Furthermore, the front scraping assembly includes a scraping drive cylinder 7, a scraping clamping plate 8, and a scraping slide bar 9. The front end of the scraping support platform 6 is fixedly connected to the scraping drive cylinder 7, the scraping slide bar 9 is slidably connected to the inner side of the scraping drive cylinder 7, and the outer end of the scraping slide bar 9 is fixedly connected to the scraping clamping plate 8. Through the action of the front scraping assembly, the wound filaments are scraped and collected.

[0030] Furthermore, the rotation adjustment assembly includes a rotation support disk 2 and a rotation drive motor 12. The rotation drive motor 12 is fixedly connected to the inner side of the internal rotation support platform 11, and the output shaft of the rotation drive motor 12 is fixedly connected to the rotation support disk 2. The rotation support disk 2 is rotatably connected to the inner side of the working support frame 1. Through the action of the rotation adjustment assembly, the position of the wire collecting roller 3 can be changed and adjusted.

[0031] Furthermore, the telescopic collection assembly includes a filament collection roller 3, a collection slide rod 13, and a collection drive cylinder 14. The collection drive cylinder 14 is fixedly connected to the top surface of the cylinder mounting platform 15. The collection slide rod 13 is slidably connected to the inner side of the collection drive cylinder 14. The collection slide rod 13 is slidably connected to the inner side of the rotating support plate 2. The filament collection roller 3 is fixedly connected to one end of the collection slide rod 13. Through the action of the telescopic collection assembly, the filament collection roller 3 is extended to the outside of the filament winding rod to facilitate scraping and collection.

[0032] Furthermore, the collecting slide bar 13 and the filament collecting roller 3 are detachably fixedly connected.

[0033] Structural Description:

[0034] Working support frame 1: As the basic frame of the equipment, it is rotatably connected to the rotating support plate 2 on the side, the top surface is fixed with scraping support platform 10, and the inner rotating support platform 11 is installed on the inner side, providing installation support and rotation space for each component, and ensuring the overall stability of the equipment;

[0035] Rotating support plate 2: The side slides and connects to the wire collection roller 3, which is driven to rotate by the rotation drive motor 12. The wire collection roller 3 of different stations can be switched to the working position to realize multi-station synchronous operation and improve collection efficiency.

[0036] POY yarn collection roller 3: It is evenly distributed on the side of the rotating support plate 2 and connected to the telescopic collection assembly through the collection slide 13. It is used to receive POY yarn. It is detachable from the collection slide 13, which is convenient for maintenance and replacement and reduces the cost of use.

[0037] Scraping telescopic cylinder 4: Fixed to the top surface of scraping support platform 10, with scraping telescopic slide rod 5 slidably connected to the inner side. The cylinder telescopically drives the scraping support platform 16 to move horizontally, adjusting the position of the front scraping component so that it is precisely aligned with the wire collection roller 3.

[0038] Scraping telescopic slide bar 5: It is slidably connected to the scraping telescopic cylinder 4, and the outer end is fixed to the scraping support platform 6, which transmits the cylinder power and ensures that the front scraping component moves smoothly and avoids damage to the filament bundle;

[0039] Scraping support platform 6: connects the scraping telescopic slide bar 5 and the scraping drive cylinder 7, providing an installation base for the front scraping assembly and ensuring the stability and accuracy of the scraping action;

[0040] Scraping drive cylinder 7: fixed to the front end of scraping support platform 6, with scraping slide rod 9 slidably connected to the inside. The cylinder drives the scraping plate 8 to approach or move away from the filament collection roller 3 to achieve precise scraping of the filament bundle.

[0041] Scraping slide bar 9: It is slidably connected to the scraping drive cylinder 7, and the scraping plate 8 is fixed at the outer end. It transmits the cylinder power, controls the movement trajectory of the scraping plate 8, and ensures that the scraping process is smooth and without jamming.

[0042] Scraping plate 8: It is connected to scraping drive cylinder 7 via scraping slide bar 9. Its edge is designed to be arc-shaped, which can fit the surface of the filament collection roller 3 to scrape the filament bundle off smoothly and reduce filament bundle damage.

[0043] Internal rotating support platform 11: Fixed to the inside of the working support frame 1, it provides mounting support for the rotating drive motor 12 and ensures the stability of the motor when it rotates.

[0044] Rotary drive motor 12: Installed inside the internal rotating support platform 11, with its output shaft fixedly connected to the rotating support disk 2. The motor rotates to drive the rotating support disk 2 to rotate, thereby realizing the switching of the working position of the wire collecting roller 3.

[0045] Cylinder mounting platform 15: fixed to the side of the rotating support plate 2, with the collection drive cylinder 14 mounted on the top surface, providing a mounting base for the telescopic collection assembly;

[0046] Collection drive cylinder 14: fixed to the top surface of cylinder mounting platform 15, with collection slide rod 13 slidably connected to the inside. The cylinder extends or retracts to drive the filament collection roller 3 to extend or retract, so that it accurately aligns with the filament winding rod.

[0047] Collection slide bar 13: It is slidably connected to the collection drive cylinder 14, and one end is fixed to the wire collection roller 3. It transmits the cylinder power to realize the position adjustment of the wire collection roller 3 and ensures the accuracy of the collection action.

[0048] Working principle: When this utility model is needed, the drive motor 12 rotates the support plate 2, switches the filament collection roller 3 to the working position, and the collection drive cylinder 14 pushes the collection slide rod 13, so that the filament collection roller extends to the outside of the filament winding rod to receive the filament bundle. The filament scraping telescopic component drives the scraping support platform 6 through the scraping telescopic cylinder 4, so that the front scraping component moves to the rear side of the filament. The scraping plate scrapes the filament bundle smoothly off the surface of the collection roller, realizing automatic unloading and collection.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic POY godet collection apparatus, characterized by: include: The working support frame (1), the rotating support disk (2), and the filament collection roller (3) are rotatably connected to the side of the working support frame (1). The rotating support disk (2) is slidably connected to the side of the rotating support disk (2). The filament collection roller (3) is equidistantly distributed. The top surface of the working support frame (1) is fixedly connected to the scraping support platform (10). A wire-feeding scraping telescopic assembly is provided on the top surface of the scraping support platform two (10). The top surface of the scraping support platform two (10) is fixedly connected with scraping telescopic cylinders (4) that are distributed at equal intervals. The scraping telescopic cylinders (4) are provided with the wire-feeding scraping telescopic assembly on their sides. A front scraping component is provided at one end of the screw scraping telescopic component. A scraping drive cylinder (7) is fixedly connected to the front side of the screw scraping telescopic component. A front scraping component is provided on the side of the scraping drive cylinder (7). A rotation adjustment assembly is provided inside the working support frame (1), and an internal rotating support platform (11) is fixedly connected to the inside of the working support frame (1). The rotation adjustment assembly is located inside the internal rotating support platform (11). A telescopic collection assembly is provided on one side of the rotating support plate (2), and cylinder mounting platforms (15) are fixedly connected to the side of the rotating support plate (2). The telescopic collection assembly is provided on the top surface of the cylinder mounting platform (15).

2. An automatic POY yarn falling collection apparatus according to claim 1, characterized in that: The wire scraping telescopic assembly includes a scraping telescopic cylinder (4), a scraping telescopic slide rod (5), and a scraping support platform one (6). The top surface of the scraping support platform two (10) is fixedly connected with scraping telescopic cylinders (4) distributed at equal intervals. The inner side of the scraping telescopic cylinder (4) is slidably connected with the scraping telescopic slide rod (5), and the outer end of the scraping telescopic slide rod (5) is fixedly connected with the scraping support platform one (6).

3. An automatic POY yarn falling collection apparatus according to claim 2, characterized in that: The front scraping assembly includes a scraping drive cylinder (7), a scraping plate (8), and a scraping slide bar (9). The front end of the scraping support platform (6) is fixedly connected to the scraping drive cylinder (7), the inner side of the scraping drive cylinder (7) is slidably connected to the scraping slide bar (9), and the outer end of the scraping slide bar (9) is fixedly connected to the scraping plate (8).

4. An automatic POY yarn falling collection apparatus according to claim 1, characterized in that: The rotation adjustment assembly includes a rotation support disk (2) and a rotation drive motor (12). The rotation drive motor (12) is fixedly connected to the inner side of the internal rotation support platform (11). The output shaft of the rotation drive motor (12) is fixedly connected to the rotation support disk (2). The rotation support disk (2) is rotatably connected to the inner side of the working support frame (1).

5. An automatic POY filament collection device according to claim 1, characterized in that: The telescopic collection assembly includes a filament collection roller (3), a collection slide rod (13), and a collection drive cylinder (14). The top surface of the cylinder mounting platform (15) is fixedly connected to the collection drive cylinder (14). The inner side of the collection drive cylinder (14) is slidably connected to the collection slide rod (13). The inner side of the rotating support plate (2) is slidably connected to the collection slide rod (13). One end of the collection slide rod (13) is fixedly connected to the filament collection roller (3).

6. An automatic POY yarn falling collection apparatus according to claim 5, characterized in that: The collecting slide bar (13) and the wire collecting roller (3) are detachably fixedly connected.

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