Photovoltaic support hoisting mechanism
By designing a photovoltaic support hoisting mechanism, adopting an integrated, simple design and a labor-saving structure, the problems of high-altitude operation hazards and site space requirements for photovoltaic power station hoisting and installation were solved, achieving safe, efficient single-person operation and low-cost construction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGYUAN PHOTOENERGY (WUXI) CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-07-03
AI Technical Summary
Existing photovoltaic power station hoisting and installation methods have problems such as high-altitude operation hazards, large site space requirements, high construction safety requirements, and increased costs. In particular, the hoisting of single-column brackets has problems such as equipment not being able to enter and low ground flatness making it difficult to put equipment in.
A photovoltaic support hoisting mechanism was designed, including components such as supporting angle iron, hoisting column, fixing clamp, cement column, backing, load-bearing bracket, rope ring, hemp rope and roller frame. Through the overall simple design and labor-saving structure, hoisting is achieved by manual operation, reducing damage to the installed column and adapting to different terrains.
It enables single-person operation, is safe and reliable, reduces labor and training costs, improves work efficiency, reduces equipment damage and accidental injuries, adapts to various terrains, and ensures construction safety.
Smart Images

Figure CN224450017U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic bracket hoisting technology, and in particular to a photovoltaic bracket hoisting mechanism. Background Technology
[0002] In current photovoltaic power stations (ground-mounted / mountainous), considering the flatness of the ground and the ease of construction, single-column support structures are generally used; single-column supports have larger cross-sections, higher strength, and are heavier than double-column supports.
[0003] There are currently two hoisting and installation methods:
[0004] 1. Loose cargo and parts are handled manually---The triangular inclined support assembly contains many parts, including inclined beams, front inclined supports, rear inclined supports, angle steel columns, clamps, etc. The installers stand at a height and install the above parts one by one in a certain step sequence, and finally assemble them together.
[0005] 2. Equipment hoisting---The triangular inclined support assembly is pre-assembled on the ground, with only the clamp connection to the cement pile foundation remaining loose and adjustable. This triangular assembly is hoisted using excavators, truck cranes, or other crane equipment.
[0006] Manual handling presents several problems: it requires the construction of an aerial work platform, personnel need to pass the equipment upwards from the ground individually, and at least several people are needed for positioning, installation, and assistance in the air. Aerial work is also highly dangerous, slow, and costly.
[0007] Equipment hoisting issues:
[0008] The site has high space requirements. Since the columns have already been installed, the space in front of and behind the columns is small, and larger equipment cannot be fully accessed for construction work. The construction safety requirements are high. The equipment operation is a delicate operation, and there is a high probability of damaging the cement pile foundation. The site requirements are also high. The project site is generally not very flat and has serious subsidence, making it difficult for equipment to enter. Or, after rain, the ground is wet and pitted, making it impossible to enter, which will affect the delivery date. Utility Model Content
[0009] To solve the above-mentioned technical problems, this utility model provides a photovoltaic bracket hoisting mechanism.
[0010] This utility model is achieved using the following technical solution: a photovoltaic bracket hoisting mechanism, including a supporting angle iron, a hoisting column fixedly connected to the top of the supporting angle iron, a fixing clamp fixedly connected to the left end of the hoisting column, a cement column inserted into the inside of the fixing clamp, a backing fixedly connected to the left end of the supporting angle iron, a bearing bracket fixedly connected to the bottom of the hoisting column, a rope loop one rotatably connected to the surface of the bearing bracket, a hemp rope rotatably connected to the surface of the rope loop one, a rope loop two rotatably connected to the surface of the hemp rope, a fixing bracket rotatably connected to the surface of the rope loop two, a hemp rope knot fixedly connected to the surface of the hemp rope, a roller frame rotatably connected to the surface of the hemp rope, and a hook fixedly connected to the bottom of the roller frame.
[0011] Based on the above technical solution, the schematic diagram of the single column inclined support assembly shows that this support assembly is composed of a set of combined support components. It consists of an inclined beam, a front inclined support, a rear inclined support, an angle steel column, and a clamp. The clamp has two semi-circular shapes with two wings extending outwards, each made of bent flat iron. The two wings are symmetrical on the left and right. When connecting, bolts are used to fix them and limit the angle iron, etc. It is the core component in the middle of the support, used to support the crossbeam, connect the column, and adjust the angle.
[0012] As a further improvement to the above scheme, the cement column is located at the left end of the hoisting column, the left end of the backing is in contact with the right end surface of the cement column, and the supporting angle iron is located at the right end of the cement column.
[0013] Using the above technical solutions, cement columns can be designed with circular cement pile foundations based on the actual site survey, and driven into the ground up to the load-bearing layer.
[0014] As a further improvement to the above solution, the fixed bracket is fixedly connected to the top of the hoisting column, and the roller frame is located at the bottom of the hoisting column.
[0015] By using the above technical solution, when a heavy object is lifted, the lifting column is prevented from bending towards the side of the heavy object. The support welded to the lifting column is used to resist the concrete column, which can reduce the deformation to a certain extent.
[0016] As a further improvement to the above solution, the hemp rope is located at the bottom of the hoisting column, the second rope loop is located at the bottom of the hoisting column, and the first rope loop is located at the bottom of the hoisting column.
[0017] With the above technical solution, as shown in the schematic diagram of the hoisting mechanism and the hoisting bracket, after the hook lifts the entire bracket, the rope on the right side is pulled downwards. Since it is pulled entirely by manpower, there are knots on a section of the rope on the right side, which can effectively increase the friction between the hand and the rope and reduce the effort required by the operator.
[0018] As a further improvement to the above scheme, the number of hemp rope knots is set to several, and the several hemp rope knots are distributed at equal intervals around the hemp rope.
[0019] As a further improvement to the above solution, the support is located at the top of the fixed clamp, and the number of fixed clamps is set to two, with the two fixed clamps symmetrically distributed front and back around the cement column.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0021] This utility model features a simple overall design for the hoisting mechanism, labor-saving hoisting rollers, and an anti-sinking design. It is a portable device that can be operated by a single person, greatly reducing labor costs. The hoisting mechanism is easy to operate, safe and reliable, has low training costs, and is easy to popularize on-site. The mechanism has simple parts, requires little operating space, and will not damage already installed columns, supports, etc. It has strong ground adaptability and can be operated in steep places such as mountains.
[0022] This utility model greatly improves work efficiency, reduces labor costs, and ensures workplace safety by setting up the overall equipment. The equipment hoisting can reduce the workload of workers, avoid accidental injuries and equipment damage, and reduce potential dangers in industrial production, thereby saving enterprises labor and insurance costs. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a schematic diagram of the structure of this utility model from below;
[0025] Figure 3 This is a schematic diagram of the disassembled cement column structure of this utility model;
[0026] Figure 4 This is a schematic diagram of the right-side structure of this utility model.
[0027] Explanation of key symbols:
[0028] 1. Supporting angle iron; 2. Lifting column; 3. Fixing clamp; 4. Cement column; 5. Backing; 6. Bearing bracket; 7. Rope loop one; 8. Fixing bracket; 9. Rope loop two; 10. Hemp rope; 11. Hemp rope knot; 12. Roller frame; 13. Hook. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0030] Example:
[0031] Please combine Figure 1-4 This embodiment of a photovoltaic bracket hoisting mechanism includes a supporting angle iron 1, a hoisting column 2 fixedly connected to the top of the supporting angle iron 1, a fixing clamp 3 fixedly connected to the left end of the hoisting column 2, a cement column 4 inserted into the inside of the fixing clamp 3, a backing 5 fixedly connected to the left end of the supporting angle iron 1, a bearing bracket 6 fixedly connected to the bottom of the hoisting column 2, a rope loop 7 rotatably connected to the surface of the bearing bracket 6, a hemp rope 10 rotatably connected to the surface of the rope loop 7, a rope loop 9 rotatably connected to the surface of the hemp rope 10, and a fixing bracket 8 rotatably connected to the surface of the rope loop 9. The equipment is fixedly connected with a hemp rope 10 knot, and a roller frame 12 is rotatably connected to the surface of the hemp rope 10. A hook 13 is fixedly connected to the bottom of the roller frame 12. The equipment has a simple overall design structure for the hoisting mechanism, a labor-saving structure for the hoisting rollers, and an anti-sinking design structure for the hoisting mechanism. It is a portable piece of equipment that can be operated by a single person, which greatly reduces labor costs. The hoisting mechanism is simple to operate, safe and reliable, has low training costs, and is easy to popularize on site. The mechanism has simple parts, small operating space, and will basically not damage the already installed columns, supports, etc. It has strong ground adaptability and can be operated in steep places such as mountains.
[0032] A schematic diagram of a single-column inclined support assembly. This support assembly is composed of a set of combined support components, including an inclined beam, a front inclined support, a rear inclined support, an angle steel column, and a clamp. The clamp consists of two semi-circular shapes with two wing-extending bent flat iron pieces. The two wing-extending planes are symmetrical from left to right. Bolts are used to fix them and limit the angle iron, etc. It is the core component in the middle of the support, used to support the crossbeam, connect the column, and adjust the angle.
[0033] The cement column 4 is located at the left end of the hoisting column 2, and the left end of the backrest 5 is in contact with the right end surface of the cement column 4. The supporting angle iron 1 is located at the right end of the cement column 4.
[0034] Cement column 4 can be designed as a circular column cement pile foundation based on the actual survey of the project site, and driven into the ground up to the load-bearing layer.
[0035] The fixed bracket 8 is fixedly connected to the top of the hoisting column 2, and the roller frame 12 is located at the bottom of the hoisting column 2. By setting up the overall equipment, the work efficiency can be greatly improved, the labor cost can be reduced, and the safety of the workplace can be ensured. The hoisting of equipment can reduce the workload of workers, avoid accidental injuries and equipment damage, reduce potential dangers in industrial production, and thus save the company's labor and insurance costs.
[0036] After the heavy object is lifted, to prevent the lifting column 2 from bending towards the side of the heavy object, the support 5 welded to the lifting column 2 is used to resist it on the cement column, which can reduce the deformation to a certain extent.
[0037] Rope 10 is located at the bottom of the hoisting column 2, rope loop 2 9 is located at the bottom of the hoisting column 2, and rope loop 1 7 is located at the bottom of the hoisting column 2.
[0038] A schematic diagram of the hoisting mechanism and the hoisting support. After the hook 13 lifts the entire support, the rope on the right side is pulled down. Since it is pulled entirely by manpower, there are small knots on the right side of the rope, which can effectively increase the friction between the hand and the rope and reduce the effort required by the operator.
[0039] The number of knots in the hemp rope 10 is set to a certain number, and the knots in the hemp rope 10 are distributed at equal intervals around the hemp rope 10.
[0040] The support 5 is located at the top of the fixed clamp 3. The number of fixed clamps 3 is set to two, and the two fixed clamps 3 are symmetrically distributed front and back with the cement column 4 as the center.
[0041] The implementation principle of a photovoltaic bracket hoisting mechanism in this application embodiment is as follows: A schematic diagram of the hoisting mechanism installation is shown; a supporting angle iron is welded and fixed to the ground of the hoisting column to increase the contact area of the column and prevent it from sinking into the ground under stress; the clamp is divided into two semi-circular halves, one half of which is directly welded to the column, and the other half is temporarily semi-fixed with bolts. When it rests against the cement pile foundation, it is fixed together using the clamp, at which point the hoisting column is fixed to the cement pile foundation; one end of the hemp rope is fixed to the leftmost end point of the cantilever beam of the hoisting mechanism, and the other end of the hemp rope passes through the middle moving roller and the top roller of the column respectively; the hook can move up, down, left, and right on the moving roller, and the connection between the hook and the roller is a flexible connecting rope, etc.
[0042] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A photovoltaic racking hoist mechanism, characterized by, The system includes a supporting angle iron (1), a hoisting column (2) fixedly connected to the top of the supporting angle iron (1), a fixing clamp (3) fixedly connected to the left end of the hoisting column (2), a cement column (4) inserted inside the fixing clamp (3), a backing (5) fixedly connected to the left end of the supporting angle iron (1), a bearing bracket (6) fixedly connected to the bottom of the hoisting column (2), a rope ring (7) rotatably connected to the surface of the bearing bracket (6), a hemp rope (10) rotatably connected to the surface of the rope ring (7), a rope ring (9) rotatably connected to the surface of the hemp rope (10), a fixing bracket (8) rotatably connected to the surface of the rope ring (9), a hemp rope knot (11) fixedly connected to the surface of the hemp rope (10), a roller frame (12) rotatably connected to the surface of the hemp rope (10), and a hook (13) fixedly connected to the bottom of the roller frame (12).
2. A photovoltaic racking hoist mechanism as claimed in claim 1, wherein: The cement column (4) is located at the left end of the hoisting column (2), the left end of the backing (5) is in contact with the right end surface of the cement column (4), and the supporting angle iron (1) is located at the right end of the cement column (4).
3. The photovoltaic support hoisting mechanism as described in claim 1, characterized in that: The fixed bracket (8) is fixedly connected to the top of the hoisting column (2), and the roller frame (12) is located at the bottom of the hoisting column (2).
4. A photovoltaic racking hoist mechanism according to claim 1, wherein: The hemp rope (10) is located at the bottom of the hoisting column (2), the second rope loop (9) is located at the bottom of the hoisting column (2), and the first rope loop (7) is located at the bottom of the hoisting column (2).
5. A photovoltaic racking hoist mechanism according to claim 1, wherein: The number of the hemp rope knots (11) is set to several, and the several hemp rope knots (11) are distributed at equal intervals around the hemp rope (10).
6. A photovoltaic racking hoist mechanism according to claim 1, wherein: The backrest (5) is located on top of the fixed clamp (3). The number of fixed clamps (3) is set to two, and the two fixed clamps (3) are symmetrically distributed in front and behind with the cement column (4) as the center.