A jacquard machine with easy magnet replacement

Abstract

This utility model provides a jacquard machine with convenient magnet replacement, comprising: a jacquard machine body and a convenient replacement component for magnets. The jacquard machine body has a top cover on its upper surface, a hinge installed at the edge of a hole in the top cover, and a hole on the upper surface of the top cover. One end of the hinge is connected to a protective cover. The jacquard machine body contains multiple evenly distributed vertical pins, and a partition is installed inside the jacquard machine body. The convenient replacement component is detachably installed at one end of the partition, with each component located between every two adjacent vertical pins. Through the design of the protective cover, sealing strip, and convenient replacement component, the magnet can be easily installed and removed during use, avoiding the situation where the magnet is fixed and difficult to replace. This greatly improves the convenience of magnet replacement and allows for quick operation when magnet quality problems occur or maintenance is required.

Description

Technical Field

[0001] This utility model relates to the field of jacquard machine technology, specifically to a jacquard machine with easily replaceable magnets. Background Technology

[0002] The jacquard loom, as a textile tool, is an important invention of ancient China. Archaeological evidence confirms that silk fabric traces preserved on bronze artifacts from the Yin Ruins in Anyang, Henan Province, include not only plain-weave silk but also jacquard brocade with diamond patterns. This indicates that as early as the Shang Dynasty, my country already possessed looms capable of producing only plain-weave fabrics; only jacquard looms could weave fabrics with complex patterns. Currently, magnets are generally deeply embedded inside the solenoid valve body, which is densely installed between the supports of the vertical needle array. Replacing the magnet requires disassembling the vertical needle supports and linkage springs, a complex operation that easily damages precision components, resulting in lengthy maintenance times and severely impacting production line efficiency.

[0003] For example, patent CN201190209Y discloses a needle selection device for a dual-magnetic electronic jacquard machine, including left and right vertical needles arranged opposite each other. Left and right lifting knives are respectively installed on the outer sides of the left and right vertical needles. A valve body is arranged between the left and right vertical needles, and an electromagnet is installed inside the valve body. A right permanent magnet and a right permanent magnet with opposite magnetic polarities are arranged on the inner side of the right vertical needle, and a left permanent magnet and a right permanent magnet with opposite magnetic polarities are arranged on the inner side of the left vertical needle. A right needle window and a left needle window are respectively opened on the right and left vertical needles above the permanent magnets. A right hook and a left hook of the valve body are respectively arranged on both sides of the valve body to cooperate with the right and left needle windows. Due to the dual-magnetic action, the needle attraction and repulsion are subjected to two different forces, resulting in reliable needle selection, less malfunction, significantly reduced power consumption, and less heat generation. Furthermore, the dual-magnetic action is not affected by residual magnetism, thereby improving the needle selection speed of the electronic jacquard machine.

[0004] However, in most jacquard machines currently in use, magnets are often installed in a fixed manner. When magnets have quality problems, the defects can lead to more tangles and less fabric, severely affecting product quality. Moreover, frequent machine downtime for maintenance makes magnet replacement complex and difficult, requiring a lot of time and effort, and may even require specialized tools and personnel for disassembly, increasing maintenance costs and downtime, and affecting production efficiency. At the same time, the magnet installation area of ​​traditional jacquard machines lacks effective protection, allowing dust and debris to easily enter, affecting magnet performance and the normal operation of the jacquard machine. Utility Model Content

[0005] The present invention aims to solve the problems mentioned in the background art by providing a jacquard machine with convenient magnet replacement.

[0006] The specific technical solution is as follows:

[0007] A jacquard machine with convenient magnet replacement includes: a jacquard machine body and a convenient replacement component for magnet replacement. The jacquard machine body has a top cover on its upper surface. A hinge is installed on the edge of the hole in the top cover. The upper surface of the top cover has a hole. A protective cover is connected to one end of the hinge. The jacquard machine body has a plurality of evenly distributed vertical pins. A partition is installed inside the jacquard machine body. The convenient replacement component is detachably installed at one end of the partition, and each component is located between every two adjacent vertical pins.

[0008] As a preferred embodiment of this utility model, a handle is fixedly installed at one end of the upper surface of the protective cover, and a sealing strip is adhered to the edge of the lower surface of the protective cover.

[0009] As a preferred embodiment of this utility model, the portable assembly includes a magnet fixing seat and a magnet block. Multiple magnet fixing seats are provided, and each magnet fixing seat is detachably installed on one side of the partition. Each magnet fixing seat is located between two adjacent vertical pins. Multiple positioning protrusions are fixedly installed on one side of the magnet fixing seat, and multiple positioning grooves are provided on one side of the partition. The magnet fixing seat can achieve accurate positioning and fixation by cooperating with the positioning protrusions and positioning grooves.

[0010] As a preferred embodiment of this utility model, the magnet fixing base is provided with a receiving groove adapted to the shape of the magnet block, the lower surface of the inner wall of the receiving groove is provided with a hemispherical protrusion, the upper surface of the hemispherical protrusion is bonded with a silicone plate, the material of the hemispherical protrusion is fluororubber, and the magnet block is embedded in the receiving groove.

[0011] As a preferred embodiment of this utility model, a polyurethane block is bonded to one side of the receiving groove, and the magnet block generates a rebound extrusion force by compressing the polyurethane block during the embedding process.

[0012] As a preferred embodiment of this utility model, a connecting plate is fixedly installed on one end of the upper surface of the magnet fixing base. A connecting threaded groove is provided on one side of the partition plate. The threaded hole on one side of the connecting plate has the same diameter as the connecting threaded groove. An installation bolt is threaded into the threaded hole of the connecting plate. The installation bolt passes through the threaded hole of the connecting plate in sequence and is screwed into the connecting threaded groove of the partition plate to fix the magnet fixing base and the partition plate.

[0013] This utility model has the following beneficial effects:

[0014] 1. The jacquard machine with convenient magnet replacement provided by this utility model, through the design of a protective cover, sealing strip, and convenient replacement component, allows for easy disassembly and assembly of the magnet during use. This avoids the situation where the magnet is fixed and difficult to replace, greatly improving the convenience of magnet replacement. It facilitates quick operation when the magnet has quality problems or needs maintenance. The protective cover, connected by a hinge, prevents dust and other debris from entering the magnet installation area, avoiding foreign objects from affecting the magnet's performance or causing malfunctions in the jacquard machine. This provides good protection, extends the service life of the jacquard machine, and reduces the frequency of maintenance. The hinge and handle facilitate the opening and closing of the protective cover, and the sealing strip further enhances the sealing performance of the protective cover, providing a more rigorous protective environment for the magnet installation area, ensuring that the magnet works under good conditions, and improving the reliability and stability of the jacquard machine's operation.

[0015] 2. The jacquard machine with convenient magnet replacement provided by this utility model features a magnet fixing seat, a positioning protrusion, and a hemispherical protrusion. The magnet fixing seat has a receiving groove that matches the shape of the magnet, allowing the magnet to be accurately embedded. This effectively prevents the magnet from shifting during use, ensuring the accuracy and stability of the magnet's position within the jacquard machine, and thus ensuring the stable operation of the machine's related functions. The hemispherical protrusion and silicone plate absorb vibration and impact, preventing the magnet from shaking or colliding due to vibrations during machine operation, protecting it from damage. The polyurethane block bonded to the receiving groove enhances the installation stability of the magnet when embedded. Furthermore, the cooperation of the positioning protrusion and the positioning groove ensures secure installation of the magnet fixing seat. It can quickly and accurately determine its position, avoid misalignment, ensure installation accuracy, and make the magnetic field distribution and other related performance of the jacquard machine meet the design requirements, improving the accuracy and stability of the jacquard machine's operation. Moreover, multiple positioning protrusions are evenly distributed along the circumference, further enhancing the accuracy and stability of positioning, and better limiting the displacement of the magnet fixing seat in multiple directions. This ensures the precision and firmness of the magnet fixing seat installation on the jacquard machine body, guaranteeing the overall stability of the jacquard machine's performance. Afterwards, the mounting bolts are passed through the threaded holes of the connecting plate and screwed into the connecting threaded groove of the partition plate. The connection has high strength and good stability, and can firmly connect the magnet fixing seat to the jacquard machine body. Furthermore, the mounting bolt connection is easy to disassemble and reinstall, facilitating the inspection and replacement of the magnet. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a jacquard machine that facilitates magnet replacement, as provided in an embodiment of this utility model.

[0017] Figure 2 A schematic diagram of the sealing strip structure for a jacquard machine that facilitates magnet replacement, provided as an embodiment of this utility model.

[0018] Figure 3 A schematic diagram of the partition structure of a jacquard machine that facilitates magnet replacement, provided as an embodiment of this utility model.

[0019] Figure 4 A schematic diagram of the positioning groove structure of a jacquard machine that facilitates magnet replacement, provided as an embodiment of this utility model.

[0020] Figure 5 A schematic diagram of the structure of the convenient magnet replacement component of the jacquard machine provided in this embodiment of the utility model.

[0021] In the attached image:

[0022] 1. Jacquard machine body; 101. Top cover; 102. Vertical needle; 103. Partition;

[0023] 2. Protective cover; 201. Hinge; 202. Handle; 203. Sealing strip;

[0024] 3. Portable changing assembly; 301. Magnet mounting base; 302. Magnet block; 303. Receiving groove; 304. Connecting plate; 305. Hemispherical protrusion; 306. Silicone plate; 307. Polyurethane block; 308. Mounting bolts;

[0025] 4. Connecting threaded groove; 401. Positioning groove; 402. Positioning protrusion. Detailed Implementation

[0026] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0027] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0028] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0029] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The jacquard machine provided in this embodiment allows for easy magnet replacement, such as... Figures 1-5 As shown, the device includes: a jacquard machine body 1 and a changing assembly 3 for magnet replacement. The upper surface of the jacquard machine body 1 has a top cover 101, and a hinge 201 is installed at the edge of the opening in the top cover 101. The upper surface of the top cover 101 has an opening, and one end of the hinge 201 is connected to a protective cover 2. The jacquard machine body 1 contains multiple evenly distributed vertical needles 102. A partition 103 is installed inside the jacquard machine body 1. The changing assembly 3 is detachably installed at one end of the partition 103, with each needle positioned between every two adjacent vertical needles 102. A handle 202 is fixedly installed at one end of the upper surface of the protective cover 2, and a sealing strip 203 is adhered to the lower surface of the protective cover 2.

[0031] The design of the protective cover 2, sealing strip 203, and easy-change component 3 allows for convenient disassembly and assembly of the magnet during use, avoiding the difficulty of replacing a fixed magnet. This greatly improves the convenience of magnet replacement and facilitates quick operation when magnet quality problems occur or maintenance is required. The protective cover 2, connected by hinge 201, prevents dust and other debris from entering the magnet installation area, avoiding foreign objects from affecting magnet performance or causing jacquard machine malfunctions. This provides excellent protection, extends the service life of the jacquard machine, and reduces maintenance frequency. The hinge and handle 202 facilitate the opening and closing of the protective cover 2, and the sealing strip 203 further enhances the sealing performance of the protective cover 2, providing a more rigorous protective environment for the magnet installation area, ensuring that the magnet works under good conditions, and improving the reliability and stability of the jacquard machine.

[0032] The jacquard machine provided in this embodiment allows for easy magnet replacement, such as... Figures 3-5As shown, the device includes: a portable toilet assembly 3 comprising a magnet holder 301 and a magnet block 302. Multiple magnet holders 301 are provided, and each magnet holder 301 is detachably installed on one side of a partition 103. Each magnet holder 301 is located between two adjacent vertical pins 102. Multiple positioning protrusions 402 are fixedly installed on one side of the magnet holder 301, and multiple positioning grooves 401 are provided on one side of the partition 103. The magnet holder 301 can be accurately positioned and fixed by the cooperation of the positioning protrusions 402 and the positioning grooves 401. The magnet holder 301 has a receiving groove 303 that matches the shape of the magnet block 302. A hemispherical protrusion 305 is provided on the lower surface of the inner wall of the receiving groove 303. A silicone plate 306 is adhered to the upper surface of the hemispherical protrusion 305. The hemispherical protrusion 305 is made of fluororubber, and the magnet block 302 is embedded in the receiving groove 303. A polyurethane block 307 is bonded to one side of the receiving groove 303. During the embedding process, the magnet block 302 generates a rebound extrusion force by compressing the polyurethane block 307. A connecting plate 304 is fixedly installed on one end of the upper surface of the magnet fixing base 301. A connecting threaded groove 4 is provided on one side of the partition plate 103. The threaded hole on one side of the connecting plate 304 has the same diameter as the connecting threaded groove 4. An installation bolt 308 is threaded into the threaded hole of the connecting plate 304. The installation bolt 308 passes through the threaded hole of the connecting plate 304 in sequence and is screwed into the connecting threaded groove 4 of the partition plate 103 to fix the magnet fixing base 301 to the partition plate 103.

[0033] Through the design of the magnet fixing base 301, the positioning protrusion 402, and the hemispherical protrusion 305, the magnet fixing base 301 is provided with a receiving groove 303 that matches the shape of the magnet block 302, allowing the magnet block 302 to be accurately embedded. This effectively prevents the magnet block 302 from shifting during use, ensuring the accuracy and stability of the magnet block 302's position in the jacquard machine, thereby ensuring the stable operation of the jacquard machine's related functions. The hemispherical protrusion 305 and the silicone plate 306 absorb vibration and impact, preventing the magnet block 302 from shaking or colliding due to vibrations during jacquard machine operation, protecting it from damage. The polyurethane block 307, bonded within the receiving groove 303, improves the installation stability of the magnet block 302 during embedding. Furthermore, the cooperation of the positioning protrusion 402 and the positioning groove 401 ensures the accurate installation of the magnet. The fixed base 301 can quickly and accurately determine its position, avoid misalignment during installation, ensure installation accuracy, and make the magnetic field distribution and other related performance of the jacquard machine meet the design requirements, thereby improving the accuracy and stability of the jacquard machine's operation. Furthermore, the multiple positioning protrusions are evenly distributed circumferentially, further enhancing the accuracy and stability of positioning and better limiting the displacement of the magnet fixed base 301 in multiple directions. This ensures the precision and firmness of the magnet fixed base 301's installation on the jacquard machine body 1, guaranteeing the overall stability of the jacquard machine's performance. Then, the mounting bolts 308 are passed sequentially through the threaded holes of the connecting plate 304 and screwed into the connecting threaded groove 4 of the partition plate 103. This connection has high strength and good stability, firmly connecting the magnet fixed base 301 to the jacquard machine body 1. The mounting bolts 308 also facilitate disassembly and reinstallation, making it convenient for magnet inspection and replacement.

[0034] In summary, the jacquard machine with convenient magnet replacement provided in this embodiment has the following advantages: it significantly improves the maintenance convenience and operational stability of the jacquard machine; the detachable magnet installation structure, combined with the connection and positioning method, makes magnet replacement simple and quick, greatly shortening maintenance time and reducing maintenance difficulty; the protective structure effectively prevents dust and debris from entering, protecting the magnet and related components, extending service life, and reducing the probability of failure; precise positioning and stable connection ensure accurate and secure magnet installation, guaranteeing stable magnetic field performance of the jacquard machine, thereby improving the accuracy and reliability of the jacquard machine's operation, and providing strong support for production continuity and product quality.

[0035] During operation, the magnet block 302 functions in its corresponding position, participating in the jacquard process through magnetic force. The magnet mounting base 301 in the detachable magnet mounting structure securely supports the magnet block 302. The mounting bolts 308 reliably connect the magnet mounting base 301 to the jacquard machine body 1, ensuring the magnet block 302 remains stably in its working position. Then, through the cooperation of the positioning protrusion 402 and the positioning groove 401, the position of the magnet mounting base 301 can be quickly and accurately determined during installation, avoiding misalignment, ensuring installation accuracy, and ensuring a uniform magnetic field distribution within the jacquard machine. The performance meets the design requirements, improving the accuracy and stability of the jacquard machine's operation. Multiple positioning protrusions are evenly distributed circumferentially, further enhancing positioning accuracy and stability. This better restricts the displacement of the magnet fixing seat 301 in multiple directions, ensuring the precision and firmness of the magnet fixing seat 301's installation on the jacquard machine body 1, and guaranteeing the overall stability of the jacquard machine's performance. During operation, the protective cover 2 and sealing strip 203 prevent external dust and debris from entering, avoiding interference with the magnet's magnetic field or damage to components, ensuring the magnet stably exerts its magnetic field effect, and guaranteeing the normal operation of the jacquard machine.

[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A jacquard machine in which magnets are easily replaced, characterized in that, include: The jacquard machine body (1) and the changing assembly (3) for magnet replacement are provided. The jacquard machine body (1) has a top cover (101) on its upper surface. A hinge (201) is installed on the edge of the hole of the top cover (101). The top cover (101) has a hole on its upper surface. A protective cover (2) is connected to one end of the hinge (201). The jacquard machine body (1) has a plurality of evenly distributed vertical needles (102). A partition (103) is installed inside the jacquard machine body (1). The changing assembly (3) is detached and installed at one end of the partition (103), and each is located between every two adjacent vertical needles (102).

2. The patterned magnet replacement jacquard of claim 1, wherein, A handle (202) is fixedly installed on one end of the upper surface of the protective cover (2), and a sealing strip (203) is glued to the edge of the lower surface of the protective cover (2).

3. The magnet replacement easy pattern jacquard machine according to claim 1, wherein, The portable change assembly (3) includes a magnet holder (301) and a magnet block (302). There are multiple magnet holders (301), and each magnet holder (301) is detachably installed on one side of the partition (103). Each magnet holder (301) is located between two adjacent vertical pins (102). Multiple positioning protrusions (402) are fixedly installed on one side of the magnet holder (301). Multiple positioning grooves (401) are provided on one side of the partition (103). The magnet holder (301) can be accurately positioned and fixed by the cooperation of the positioning protrusions (402) and the positioning grooves (401).

4. The magnet replacement easy pattern jacquard machine according to claim 3, wherein, The magnet holder (301) is provided with a receiving groove (303) that matches the shape of the magnet block (302). The lower surface of the inner wall of the receiving groove (303) is provided with a hemispherical protrusion (305). A silicone plate (306) is bonded to the upper surface of the hemispherical protrusion (305). The material of the hemispherical protrusion (305) is fluororubber. The magnet block (302) is embedded in the receiving groove (303).

5. The magnet replacement easy pattern jacquard according to claim 4, wherein A polyurethane block (307) is bonded to one side of the receiving groove (303), and the magnet block (302) generates a rebound extrusion force by compressing the polyurethane block (307) during the embedding process.

6. The magnet replacement easy pattern jacquard according to claim 5, wherein, A connecting plate (304) is fixedly installed on one end of the upper surface of the magnet fixing base (301). A connecting thread groove (4) is provided on one side of the partition plate (103). The threaded hole on one side of the connecting plate (304) has the same diameter as the connecting thread groove (4). An installation bolt (308) is threaded into the threaded hole of the connecting plate (304). The installation bolt (308) passes through the threaded hole of the connecting plate (304) in sequence and is screwed into the connecting thread groove (4) of the partition plate (103) to realize the fixing of the magnet fixing base (301) and the partition plate (103).

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