A continuous water washing device for a dyeing machine
By introducing lint rollers, upper and lower spray devices, and multiple drying fans into the dyeing machine, the problem of slow drying speed of the washing device was solved, enabling rapid washing and drying of fabrics, improving washing efficiency and fabric smoothness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUJI JIUXUAN PRINTING & DYEING CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-03
AI Technical Summary
Existing washing equipment dries fabrics slowly after washing and cannot quickly rewind them, affecting the continuous washing efficiency of the dyeing machine.
Design a continuous washing device for a dyeing machine, comprising a lint roller, a washing assembly, and a drying assembly. The lint roller is used to remove lint and dust from the surface of the fabric. The washing assembly fully covers the fabric through an upper and lower spray device. The drying assembly utilizes multiple drying fans and a tension roller structure to ensure rapid drying of the fabric.
It enables rapid washing and drying of fabrics, reduces interference from impurities, improves the cleanliness of washing and drying efficiency, and ensures that the fabric is flat and quickly reaches the degree of dryness required for subsequent processing.
Smart Images
Figure CN224451091U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of water washing devices, and particularly relates to a continuous water washing device for a dyeing machine. Background Technology
[0002] After dyeing, fabrics need to be washed with water to remove impurities and dyes. Softeners are added during the washing process to make the fabric softer and more comfortable, and to achieve better dyeing results. Most fabric washing machines are combined dyeing and washing machines, which offer effective cleaning without damaging the fabric.
[0003] While existing washing equipment can clean fabrics, the drying speed after washing is slow, and the fabric cannot be quickly rolled up, which affects the working efficiency of continuous washing in dyeing machines. Utility Model Content
[0004] The purpose of this application is to address the aforementioned technical problems by providing a continuous water washing device for a dyeing machine, which can quickly dry the washed fabric and allow the fabric to be quickly rolled up after washing.
[0005] This application provides a continuous washing device for a dyeing machine, including a support frame, a guide roller, and further comprising:
[0006] Lint rollers, two of which are symmetrically mounted on a support frame;
[0007] A washing assembly, which is mounted on a support frame, is used to perform the washing of fabric.
[0008] A drying assembly is mounted on a support frame and is used to dry the fabric after it has been washed.
[0009] Two lint rollers are symmetrically mounted on a support frame. The washing and drying components are also mounted on the support frame. The washing component is responsible for washing the fabric, while the drying component is used to dry the washed fabric. During operation, the fabric moves under the action of the guide rollers and first passes through the two symmetrical lint rollers. The lint rollers use their own adhesiveness to remove lint, dust and other impurities from the surface of the fabric, making the subsequent washing more thorough. The advantage of this design is that it reduces the interference of impurities on the fabric surface with the washing process, improves the cleanliness of the washing process, and lays a good foundation for subsequent processing.
[0010] Furthermore, the water washing assembly includes:
[0011] A liquid storage tank, which is placed on top of a support frame;
[0012] The system includes two spray devices, which are symmetrically arranged on a support frame. The spray devices are connected to a storage tank via infusion pipes.
[0013] The washing assembly includes a liquid storage tank placed on top of a support frame, and two spray devices symmetrically arranged vertically on the support frame. The spray devices are connected to the liquid storage tank via infusion pipes. During operation, a water pump (not shown in the figure) pumps water from the liquid storage tank to the spray devices via infusion pipes. The two spray devices spray the moving fabric simultaneously from above and below. This simultaneous spraying from above and below can fully cover the surface of the fabric, leaving no dead corners in the cleaning process, greatly improving the efficiency and effectiveness of the washing process, and ensuring that the stains on the fabric are thoroughly washed away.
[0014] Furthermore, the water washing assembly also includes:
[0015] Wastewater box, which is mounted on a support frame and placed below the spraying device;
[0016] A screen, placed inside a wastewater box, is used to block lint and wool.
[0017] The washing assembly also includes a wastewater box mounted on a support frame and located below the spraying device. The wastewater box is equipped with a screen. When the wastewater after spraying flows into the wastewater box, the screen will block the lint and lint. The filtered wastewater can be discharged through the wastewater valve (not shown in the figure) at the bottom of the wastewater box. The screen effectively intercepts impurities, prevents blockage of the drainage system, and facilitates subsequent treatment of wastewater, thereby improving water resource utilization and reducing environmental pollution.
[0018] Furthermore, the drying assembly includes:
[0019] A drying chamber, the drying chamber being an area enclosed by a support frame;
[0020] A drying fan is provided, with several drying fans installed on the upper and lower walls of the support frame inside the drying chamber. The drying fan is used to dry the fabric being transported.
[0021] The drying assembly has a drying chamber surrounded by a support frame. Several drying fans are installed on the upper and lower walls of the support frame inside the drying chamber. When the fabric moves into the drying chamber, the drying fans work simultaneously to dry the fabric. Because the fabric travels a long distance in the drying chamber, the drying fans have enough time to act on the fabric, which can fully remove the moisture from the fabric, ensure the drying effect, and allow the fabric to quickly reach the degree of dryness required for subsequent processing or rolling.
[0022] Furthermore, the drying assembly also includes:
[0023] The first tensioning roller, there are two of them, which are respectively set on the left and right sides of the drying chamber and installed on the support frame;
[0024] The second tensioning roller is located in the middle area of the drying chamber and is also mounted on the support frame.
[0025] The drying assembly also includes two first tension rollers and one second tension roller. The two first tension rollers are installed on the support frames on the left and right sides of the drying chamber, respectively, while the second tension roller is installed on the support frame in the middle area of the drying chamber. As the fabric moves through the drying chamber, it is tensioned by these three tension rollers, preventing wrinkles from forming. The fabric can be dried smoothly by the drying fan, and the heating is uniform, further improving the drying effect and ensuring that the fabric maintains good flatness after drying.
[0026] Furthermore, the second tensioning roller includes:
[0027] An electric telescopic pole, which is mounted on a support frame;
[0028] A roller body, which is installed at the output end of an electric telescopic rod.
[0029] The second tensioning roller consists of an electrically operated telescopic rod mounted on a support frame and a roller body installed at the output end of the telescopic rod. The telescopic rod is extendable, thereby adjusting the height of the roller body. Depending on the material or thickness of the fabric, adjusting the electric telescopic rod changes the roller height, allowing the tension to be adapted to different fabrics. For example, thin fabrics can have their roller height lowered to avoid damage, while thick fabrics can have their roller height raised to ensure tension. This makes the equipment more versatile and can meet the processing needs of various fabrics.
[0030] The beneficial effects of this application are:
[0031] 1. Lint rollers use their own adhesiveness to remove lint, dust and other impurities from the fabric surface, making subsequent washing more thorough. The advantage of this design is that it reduces the interference of impurities on the fabric surface with the washing process, improves the cleanliness of the wash, and lays a good foundation for subsequent processing.
[0032] 2. The screening mesh effectively intercepts impurities, prevents blockage of the drainage system, and facilitates subsequent treatment of wastewater, thereby improving water resource utilization and reducing environmental pollution.
[0033] 3. Because the fabric travels a long distance in the drying chamber, the drying fan has ample time to act on the fabric, which can fully remove the moisture from the fabric, ensure the drying effect, and allow the fabric to quickly reach the degree of dryness required for subsequent processing or rolling. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the overall structure of this application;
[0035] Figure 2 This application is Figure 1Enlarged view of part A;
[0036] Figure 3 This application is Figure 2 Enlarged view of part B;
[0037] The attached figures are labeled as follows: 100, support frame; 200, guide roller; 300, lint roller; 500, washing assembly; 510, liquid storage tank; 520, spraying device; 530, wastewater box; 540, screen; 600, drying assembly; 610, drying chamber; 620, drying fan; 630, first tension roller; 640, second tension roller; 641, electric telescopic rod; 642, roller body. Detailed Implementation
[0038] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0039] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0040] The embodiments of this application are described in detail below with reference to the accompanying drawings, through specific examples and application scenarios.
[0041] Example 1:
[0042] like Figure 1 , Figure 2 , Figure 3 As shown, this application provides a continuous washing device for a dyeing machine, including a support frame 100, a guide roller 200, and further comprising:
[0043] Lint roller 300, two lint rollers 300 are provided, and the two lint rollers 300 are symmetrically mounted on the support frame 100;
[0044] A washing assembly 500 is mounted on a support frame 100 and is used to perform the washing of fabric.
[0045] A drying assembly 600 is mounted on a support frame 100 and is used to dry the fabric after it has been washed.
[0046] Two lint rollers 300 are symmetrically mounted on the support frame 100. The washing assembly 500 and the drying assembly 600 are also mounted on the support frame 100. The washing assembly 500 is responsible for washing the fabric, and the drying assembly 600 is used to dry the washed fabric. During operation, the fabric moves under the action of the guide roller 200 and first passes through the two symmetrical lint rollers 300. The lint rollers 300 use their own adhesiveness to remove lint, dust and other impurities from the surface of the fabric, making the subsequent washing more thorough. The advantage of this design is that it reduces the interference of impurities on the fabric surface with the washing process, improves the cleanliness of the washing process, and lays a good foundation for subsequent processing.
[0047] Example 2:
[0048] like Figure 1 , Figure 2 As shown, this application embodiment provides a continuous water washing device for a dyeing machine. In addition to the above-mentioned technical features, the water washing component 500 includes:
[0049] A liquid storage tank 510 is placed on top of a support frame 100;
[0050] Spraying device 520, two spraying devices 520 are provided, the two spraying devices 520 are symmetrically arranged on the support frame 100, and the spraying devices 520 are connected to the storage tank 510 through the infusion pipe.
[0051] The washing assembly 500 includes a liquid storage tank 510 placed on top of a support frame 100, and two spray devices 520 symmetrically arranged on the support frame 100. The spray devices 520 are connected to the liquid storage tank 510 through a liquid delivery pipe. During operation, a water pump (not shown in the figure) pumps water from the liquid storage tank 510 to the spray devices 520 through the liquid delivery pipe. The two spray devices 520 spray the moving fabric simultaneously from the top and bottom. This simultaneous top and bottom spraying can fully cover the surface of the fabric, leaving no dead corners for cleaning, greatly improving the washing efficiency and effect, and allowing the stains on the fabric to be thoroughly washed away.
[0052] Example 3:
[0053] like Figure 2 As shown, this application embodiment provides a continuous water washing device for a dyeing machine. In addition to the above-mentioned technical features, the water washing assembly 500 further includes:
[0054] Wastewater box 530, which is mounted on support frame 100 and placed below spray device 520;
[0055] A screening screen 540 is placed inside a wastewater box 530 to block wool lint.
[0056] The washing assembly 500 also includes a wastewater box 530 mounted on the support frame 100 and located below the spray device 520. The wastewater box 530 is equipped with a screen 540. When the wastewater after spraying flows into the wastewater box 530, the screen 540 will block the lint and lint. The filtered wastewater can be discharged through the wastewater valve (not shown in the figure) at the bottom of the wastewater box 530. The screen 540 effectively intercepts impurities, prevents blockage of the drainage system, and facilitates subsequent treatment of wastewater, thereby improving water resource utilization and reducing environmental pollution.
[0057] Example 4:
[0058] like Figure 1 , Figure 3 As shown, this application embodiment provides a continuous water washing device for a dyeing machine. In addition to the above-mentioned technical features, the drying component 600 includes:
[0059] Drying chamber 610, the drying chamber 610 being the area enclosed by support frame 100;
[0060] A drying fan 620 is provided in several units on the upper and lower walls of the support frame 100 inside the drying chamber 610. The drying fan 620 is used to dry the fabric being transported.
[0061] The drying assembly 600 has a drying chamber 610 surrounded by a support frame 100. Several drying fans 620 are provided on the upper and lower walls of the support frame 100 inside the drying chamber 610. When the fabric moves into the drying chamber 610, the drying fans 620 work simultaneously to dry the fabric. Since the fabric travels a long distance in the drying chamber 610, the drying fans 620 have sufficient time to act on the fabric, which can fully remove the moisture from the fabric, ensure the drying effect, and allow the fabric to quickly reach the degree of dryness required for subsequent processing or winding.
[0062] Example 5:
[0063] like Figure 1 As shown, this application embodiment provides a continuous water washing device for a dyeing machine. In addition to the above-mentioned technical features, the drying component 600 further includes:
[0064] The first tension roller 630, there are two of them, which are respectively arranged on the left and right sides of the drying chamber 610 and installed on the support frame 100;
[0065] The second tension roller 640 is located in the middle area of the drying chamber 610 and is also mounted on the support frame 100.
[0066] The drying assembly 600 is also equipped with two first tension rollers 630 and one second tension roller 640. The two first tension rollers 630 are respectively installed on the support frames 100 on the left and right sides of the drying chamber 610, and the second tension roller 640 is installed on the support frame 100 in the middle area of the drying chamber 610. When the fabric moves in the drying chamber 610, it is tensioned by these three tension rollers, which prevents the fabric from wrinkling. The fabric can be dried smoothly by the drying fan 620, and the heat is even, which further improves the drying effect and ensures that the fabric maintains good flatness after drying.
[0067] Example 6:
[0068] like Figure 3 As shown, this application embodiment provides a continuous washing device for a dyeing machine. In addition to the above-mentioned technical features, the second tension roller 640 includes:
[0069] An electric telescopic rod 641 is mounted on a support frame 100.
[0070] Roller body 642 is installed at the output end of electric telescopic rod 641.
[0071] The second tensioning roller 640 consists of an electrically operated telescopic rod 641 mounted on the support frame 100 and a roller body 642 mounted on the output end of the electric telescopic rod 641. The electric telescopic rod 641 is telescopic, thereby adjusting the height of the roller body 642. Depending on the material or thickness of the fabric, adjusting the height of the roller body 642 by adjusting the electric telescopic rod 641 allows the tension to be adapted to different fabrics. For example, for thin fabrics, the height of the roller body 642 can be lowered to avoid damage, while for thick fabrics, the height of the roller body 642 can be raised to ensure tension. This makes the equipment more versatile and can meet the processing needs of various fabrics.
[0072] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0073] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A continuous washing device for dyeing machines, comprising a support frame (100), a guide roller (200), characterized in that It also includes: Lint rollers (300), two lint rollers (300) are provided, and the two lint rollers (300) are symmetrically mounted on the support frame (100); A washing assembly (500) is mounted on a support frame (100) and is used to perform the washing of fabric. A drying assembly (600) is mounted on a support frame (100) and is used to dry the fabric after it has been washed.
2. A continuous washing device for dyeing machines according to claim 1, characterized in that, The water washing assembly (500) includes: A liquid storage tank (510) is placed on top of a support frame (100); Spraying device (520), two spraying devices (520) are provided, the two spraying devices (520) are symmetrically arranged on the support frame (100), and the spraying device (520) is connected to the storage tank (510) through the infusion pipe.
3. A continuous washing device for dyeing machines according to claim 2, characterized in that, The water washing assembly (500) also includes: Wastewater box (530), said wastewater box (530) is mounted on support frame (100) and placed below spray device (520); A screen (540) is placed inside a wastewater box (530) to block wool lint.
4. A continuous washing device for dyeing machines according to claim 3, characterized in that, The drying assembly (600) includes: A drying chamber (610) is an area enclosed by a support frame (100); A drying fan (620) is provided on the upper and lower walls of the support frame (100) inside the drying chamber (610). The drying fan (620) is used to dry the fabric in motion.
5. A continuous washing device for a dyeing machine according to claim 4, characterized in that, The drying assembly (600) further includes: The first tension roller (630) has two parts, which are respectively set on the left and right sides of the drying chamber (610) and installed on the support frame (100); The second tension roller (640) is located in the middle area of the drying chamber (610) and is also mounted on the support frame (100).
6. A continuous washing apparatus for dyeing machines according to claim 5, characterized in that, The second tensioning roller (640) includes: An electric telescopic rod (641) is mounted on a support frame (100); Roller body (642) is installed at the output end of the electric telescopic rod (641).