An automatic temperature-controlled star-shaped frame device

By designing an automatic temperature-controlled star-shaped frame device, the problems of inflexible position adjustment and inaccurate temperature control were solved, realizing the equipment's flexible adaptability, precise temperature control, and efficient operation, thereby improving production efficiency and product quality stability.

CN224451122UActive Publication Date: 2026-07-03ZIBO DARANFANG SILK GRP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZIBO DARANFANG SILK GRP
Filing Date
2025-09-01
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Traditional star-shaped frame equipment suffers from inflexible position adjustment, inaccurate temperature control, and structural design flaws, resulting in low production efficiency, unstable product quality, and increased labor intensity for operators.

Method used

An automatic temperature-controlled star-shaped frame device was designed, including a star-shaped frame with adjustable crossbar position and an automatic temperature control device. The automatic temperature regulation is achieved through the cooperation of electric heating plate and temperature sensor, and the equipment layout is optimized through the structure of support legs, drainage pipes and other components.

Benefits of technology

It achieves high flexibility and adaptability, precise and stable temperature control, convenient and efficient operation, robust and reliable structure, and convenient liquid drainage, thereby improving production efficiency and product quality stability, and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides an automatic temperature-controlled star-shaped frame device, belonging to the technical field of star-shaped frame production processes. It includes a star-shaped frame washing drum, a star-shaped frame, and an automatic temperature control device. In the star-shaped frame, a connecting seat fixes the vertical cylinder. A threaded rod is driven to rotate by a handle. With the cooperation of a guide block and a guide groove, a threaded sleeve drives a collar and a crossbar to move up and down to adjust the position. The automatic temperature-controlled star-shaped frame device provided by this utility model has an electric heating plate inside the annular shell of the automatic temperature control device connected to a controller, realizing automatic temperature regulation inside the washing drum. The bottom of the star-shaped frame washing drum is equipped with support legs and a drain pipe with a ball valve. This system is flexible, provides precise temperature control, and is easy to operate, suitable for processes such as rinsing.
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Description

Technical Field

[0001] This utility model relates to the technical field of star-shaped frame production processes, specifically to an automatic temperature-controlled star-shaped frame device. Background Technology

[0002] In star-shaped rack production processes (such as scouring), traditional equipment often has many shortcomings. On the one hand, the position adjustment of the star-shaped rack is not flexible enough, making it difficult to adapt to different situations such as the amount and size of materials, resulting in poor material processing effects. On the other hand, the temperature control inside the scouring tank is not precise enough, relying heavily on manual operation, resulting in large temperature fluctuations, affecting the stability of the production process and product quality. At the same time, manual control is inefficient and increases the labor intensity of operators. In addition, some equipment has structural design defects, such as inconvenient drainage and unstable component connections, which further affect production efficiency and process effects. Therefore, an automatic temperature-controlled star-shaped rack device is proposed. Utility Model Content

[0003] The present invention aims to solve the problems mentioned in the background art by providing an automatic temperature-controlled star-shaped frame device that can adjust the position of the crossbar according to different material conditions to adapt to different production needs.

[0004] The specific technical solution is as follows: The automatic temperature-controlled star-shaped rack device includes: a star-shaped rack refining tank, a star-shaped rack disposed inside the star-shaped rack refining tank, and an automatic temperature control device disposed outside the star-shaped rack refining tank, wherein:

[0005] The star-shaped frame includes a connecting seat, a vertical cylinder, a threaded rod, a handle, a threaded sleeve, a guide block, a collar, and several crossbars. The connecting seat is fixedly installed on the inner bottom wall of the star-shaped frame's refining barrel. The vertical cylinder is vertically and fixedly installed on the upper part of the connecting seat, and a guide groove is provided on the vertical cylinder. The threaded rod is vertically and rotatably installed inside the vertical cylinder via a bearing. The handle is fixedly installed on the upper end of the threaded rod. The threaded sleeve is threadedly fitted onto the threaded rod, and the threaded sleeve is located inside the vertical cylinder. The guide block is fixedly installed on the outer surface of the threaded sleeve, and the end of the guide block away from the threaded sleeve moves through the guide groove and extends to the outside of the vertical cylinder. The collar is slidably fitted onto the outside of the vertical cylinder, and the inner sidewall of the collar is fixedly connected to the end of the guide block away from the threaded sleeve. Several crossbars are all fixedly installed on the outer surface of the collar.

[0006] Preferably, the automatic temperature control device includes an annular outer shell and a plurality of electric heating plates. The annular outer shell is fixedly fitted onto the outer side of the star-shaped refining drum. The plurality of electric heating plates are all fixedly installed on the outer side of the star-shaped refining drum, and the plurality of electric heating plates are all located on the inner side of the annular outer shell. The plurality of electric heating plates are all electrically connected to a controller installed on the outer side of the annular outer shell.

[0007] Preferably, several of the electric heating plates are arranged circumferentially at equal angles on the outer surface of the star-shaped refining drum, and a temperature sensor is provided on the annular shell or the star-shaped refining drum.

[0008] Preferably, the handle is a ring handle.

[0009] Preferably, the outer side of the threaded sleeve is fitted to the inner side of the vertical cylinder.

[0010] Preferably, there are two guide blocks and two guide grooves, and the guide blocks and guide grooves are fitted together at their contact positions.

[0011] Preferably, a plurality of the crossbars are arranged circumferentially at equal angles on the outer surface of the collar.

[0012] Preferably, a stop block is fixedly installed at the end of each of the crossbars away from the collar.

[0013] Preferably, the bottom of the star-shaped frame bucket is fixedly equipped with several support legs.

[0014] Preferably, a drain pipe is fixedly installed at the bottom of the star-shaped refining tank, and the interior of the drain pipe is connected to the interior of the star-shaped refining tank.

[0015] Preferably, a ball valve is installed on the drain pipe.

[0016] The present invention has the following advantages: 1. High flexibility and adaptability: Through the structural design of the star-shaped frame, the crossbar can be moved up and down by rotating the handle. The position of the crossbar can be adjusted according to different material conditions to adapt to different production needs and improve the versatility of the equipment.

[0017] 2. Precise and stable temperature control: In the automatic temperature control device, the electric heating plate works under the control of the controller to realize the automatic regulation of the temperature inside the star-shaped grinding drum, avoiding the error of manual regulation, ensuring that the production process is carried out at a suitable temperature, and improving the stability of product quality.

[0018] 3. Convenient and efficient operation: The ring handle is easy for operators to grip, making the adjustment of the crossbar position more effortless and convenient; the controller is installed on the outer surface of the ring shell, making it convenient for operators to observe and operate, reducing labor intensity and improving work efficiency.

[0019] 4. Stable and reliable structure: The threaded sleeve fits snugly against the inner side of the vertical cylinder, and two guide blocks fit snugly against the guide groove, enhancing the stability of the threaded sleeve's movement and ensuring the accuracy of the crossbar's position adjustment; several crossbars are arranged in a circumferential, equidistant manner, making the material contact more uniform and ensuring consistent processing; the stop blocks prevent material from slipping, ensuring a stable processing process.

[0020] 5. Convenient and flexible drainage: The drainage pipe and ball valve at the bottom of the star-shaped refining tank facilitate liquid discharge after the process is completed, simplifying the drainage operation and allowing for flexible control of the drainage process. 6. Rational overall layout: The support legs support the star-shaped refining tank, avoiding the influence of the ground environment and providing space for the installation and operation of components such as the drainage pipe, resulting in a more rational overall layout and facilitating smooth production. Attached Figure Description

[0021] Figure 1 A schematic diagram of the structure of the star-shaped frame device for automatic temperature control provided in an embodiment of this utility model.

[0022] Figure 2 This is a structural schematic diagram of the star-shaped frame device for automatic temperature control provided in an embodiment of the present utility model.

[0023] Figure 3 This is a schematic diagram of the automatic temperature control star-shaped frame device provided in this embodiment of the utility model after removing the annular outer shell.

[0024] Figure 4 A partial structural schematic diagram of the star-shaped frame device for automatic temperature control provided in an embodiment of this utility model.

[0025] Figure 5 This is a partial cross-sectional view of the star-shaped frame in the automatic temperature control star-shaped frame device provided in this embodiment of the utility model.

[0026] In the attached image:

[0027] 1. Star-shaped frame mixing tank; 101. Support legs; 102. Drain pipe; 103. Ball valve;

[0028] 2. Annular outer shell; 201. Electric heating plate;

[0029] 3. Star-shaped frame; 301. Connecting seat; 302. Vertical cylinder; 303. Threaded rod; 304. Handle; 305. Crossbar; 306. Stop block; 307. Threaded sleeve; 308. Guide block; 309. Guide groove; 310. Bearing; 311. Collar;

[0030] 4. Temperature sensor. Detailed Implementation

[0031] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0032] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this application. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0033] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this application. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0034] In the description of this utility model, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating the connection relationship between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0035] The automatic temperature control star-shaped frame device provided in this embodiment, such as Figures 1-2 As shown, it includes: a star-shaped refining tank 1, a star-shaped frame 3 disposed inside the star-shaped refining tank 1, and an automatic temperature control device disposed outside the star-shaped refining tank 1. A temperature sensor 4 is provided on the annular outer shell 2 or the star-shaped refining tank 1.

[0036] Specifically, in this embodiment, several support legs 101 are fixedly installed at the bottom of the star-shaped refining tank 1. The support legs 101 support the star-shaped refining tank 1, keeping the bottom of the tank at a certain distance from the ground, avoiding direct impact from the ground environment on the bottom of the tank, and also providing space for the installation and operation of components such as the drain pipe 102 at the bottom of the tank.

[0037] Specifically, in this embodiment, a drain pipe 102 is fixedly installed at the bottom of the star-shaped refining tank 1, and the interior of the drain pipe 102 is connected to the interior of the star-shaped refining tank 1. The drain pipe 102 facilitates the discharge of liquid from the refining tank after the production process is completed, simplifying the draining operation. A ball valve 103 is installed on the drain pipe 102. By setting the ball valve 103, the opening and closing of the drain pipe 102 can be easily controlled, realizing flexible control of the draining process, and the drain can be opened or closed at any time as needed.

[0038] like Figure 3 As shown, the automatic temperature control device includes an annular shell 2 and several electric heating plates 201. The annular shell 2 is fixedly mounted on the outer side of the star-shaped refining drum 1. The several electric heating plates 201 are all located on the inner side of the annular shell 2. The several electric heating plates 201 are arranged in a circumferential and equidistant manner on the outer side of the star-shaped refining drum 1. This arrangement enables the electric heating plates 201 to heat the star-shaped refining drum 1 more evenly, avoids excessively high or low local temperatures in the refining drum, ensures the stability of the temperature inside the refining drum, and is conducive to the smooth progress of the production process.

[0039] Several electric heating plates 201 are electrically connected to a controller (not shown in the figure) installed on the outer surface of the annular housing 2. A temperature sensor 4 is also connected to the controller. The temperature measured by the temperature sensor 4 controls the opening and closing of the electric heating plates 201. Installing the controller on the outer surface of the annular housing 2 facilitates observation and operation by the operator, achieving precise temperature control. The controller can be a microcontroller or a PLC.

[0040] For insulation, in this embodiment, an insulating and thermally conductive material is provided between the electric heating plate 201 and the star-shaped frame drum 1. The insulating and thermally conductive material can be the insulating and thermally conductive tape disclosed in CN215975623U, or the insulating and thermally conductive pad disclosed in CN219979668U.

[0041] like Figures 4-5As shown, the star-shaped frame 3 includes a connecting seat 301, a vertical cylinder 302, a threaded rod 303, a handle 304, a threaded sleeve 307, a guide block 308, a collar 311, and several crossbars 305. The connecting seat 301 is fixedly installed on the inner bottom wall of the star-shaped frame refining barrel 1. The vertical cylinder 302 is vertically and fixedly installed on the upper part of the connecting seat 301, and a guide groove 309 is provided on the vertical cylinder 302. The threaded rod 303 is vertically and rotatably installed inside the vertical cylinder 302 through a bearing 310. The handle 304 is fixedly installed on the upper end of the threaded rod 303. The threaded sleeve 307 is threaded onto the threaded rod 303 and is located inside the vertical cylinder 302. The guide block 308 is fixedly installed on the outer surface of the threaded sleeve 307, and the end of the guide block 308 away from the threaded sleeve 307 moves through the guide groove 309 and extends to the outside of the vertical cylinder 302. The collar 311 is slidably fitted on the outside of the vertical cylinder 302, and the inner sidewall of the collar 311 is fixedly connected to the end of the guide block 308 away from the threaded sleeve 307. Several crossbars 305 are fixedly installed on the outer surface of the collar 311.

[0042] The star-shaped refining drum 1 provides space for the entire system. The connecting seat 301 in the star-shaped frame 3 fixes the vertical cylinder 302, which provides the mounting base for components such as the threaded rod 303. Turning the handle 304 can rotate the threaded rod 303. With the cooperation of the guide block 308 and the guide groove 309, the threaded sleeve 307 drives the collar 311 and the crossbar 305 to move up and down. Thus, the position of the crossbar 305 in the star-shaped refining drum 1 can be adjusted according to actual needs to adapt to different production conditions. In the automatic temperature control device, the annular shell 2 protects the electric heating plate 201. Several electric heating plates 201 heat the star-shaped refining drum 1 under the control of the controller, realizing automatic temperature regulation in the refining drum, ensuring that production processes such as bleaching are carried out at a suitable temperature, and improving the process effect.

[0043] Specifically, in this embodiment, the handle 304 is a ring handle. The ring design of the handle 304 makes it easier for the operator to grip, making the operation of rotating the threaded rod 303 more convenient and effortless, and improving the operational efficiency when adjusting the position of the crossbar 305.

[0044] Specifically, in this embodiment, the outer surface of the threaded sleeve 307 is fitted against the inner surface of the vertical cylinder 302. This fitted relationship reduces the shaking of the threaded sleeve 307 when it moves up and down within the vertical cylinder 302, ensuring the stability of the threaded sleeve 307's movement and thus ensuring the accuracy of the position adjustment of the collar 311 and the crossbar 305.

[0045] Two guide blocks 308 and two guide grooves 309 are provided, and the guide blocks 308 and guide grooves 309 are fitted together at their contact positions. The combination of two guide blocks 308 and guide grooves 309 further enhances the guiding effect on the threaded sleeve 307, effectively preventing the threaded sleeve 307 from rotating with the threaded rod 303, while also improving the smoothness of the threaded sleeve 307's up-and-down movement, making the movement of the collar 311 and the crossbar 305 more reliable.

[0046] Specifically, in this embodiment, several crossbars 305 are arranged at equal angles in a circumferential direction on the outer surface of the collar 311. This arrangement ensures that the crossbars 305 are evenly distributed within the star-shaped refining drum 1, allowing for more uniform contact with the materials inside the drum and guaranteeing the consistency of material processing.

[0047] Specifically, in this embodiment, a stop 306 is fixedly installed at the end of each of the crossbars 305 away from the collar 311. The stop 306 prevents the material from slipping off the end of the crossbar 305 during material processing, ensuring that the material can be stably processed on the crossbar 305.

[0048] In summary, the working principle of the automatic temperature control star-shaped frame device provided in this embodiment is as follows:

[0049] The automatic temperature-controlled star-shaped frame device achieves effective control of the production process through the coordinated work of its components. The star-shaped frame drum 1 serves as the containment space, and the star-shaped frame 3 inside is fixed to the vertical cylinder 302 through the connecting seat 301. The threaded rod 303 inside the vertical cylinder 302 rotates under the rotation of the handle 304. Since the threaded sleeve 307 is threadedly connected to the threaded rod 303, and under the guiding and limiting action of the guide block 308 and the guide groove 309, the threaded sleeve 307 cannot rotate with the threaded rod 303, but can only move up and down along the vertical cylinder 302, thereby driving the collar 311 and the crossbar 305 to move up and down, thereby adjusting the position of the crossbar 305.

[0050] In the automatic temperature control device, several electric heating plates 201 on the inner side of the annular shell 2 are electrically connected to a controller installed on the outer side of the annular shell 2. The controller senses the temperature changes of the star-shaped rack 1 and the electric heating plates 201. When the temperature is lower than the set value, it controls the electric heating plates 201 to work and heat the star-shaped rack 1. When the temperature reaches the set value, it controls the electric heating plates 201 to stop working, thereby realizing the automatic regulation of the temperature inside the star-shaped rack 1.

[0051] How to use

[0052] 1. Preparation stage: Place the material to be processed on the crossbar 305. The stop block 306 can prevent the material from slipping. Depending on the material, turn the ring handle 304 to rotate the threaded rod 303. Under the action of the guide block 308 and the guide groove 309, the threaded sleeve 307 drives the collar 311 and the crossbar 305 to move up and down, adjusting the crossbar 305 to a suitable position.

[0053] 2. Temperature control setting: The temperature required for the production process is set by a controller installed on the outer side of the annular housing 2.

[0054] 3. Processing: Under the control of the controller, the electric heating plate 201 heats the star-shaped refining drum 1, maintaining the temperature inside the refining drum within the set range to ensure that the material is processed at a suitable temperature.

[0055] 4. End stage: After the process is completed, open the ball valve 103 on the drain pipe 102 to discharge the liquid in the star-shaped mixing tank 1 through the drain pipe 102.

[0056] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatically temperature-controlled spider device, characterized in that, Includes a star-shaped refining drum (1), a star-shaped frame (3) disposed inside the star-shaped refining drum (1), and an automatic temperature control device disposed outside the star-shaped refining drum (1), wherein: The star-shaped frame (3) includes a connecting seat (301), a vertical cylinder (302), a threaded rod (303), a handle (304), a threaded sleeve (307), a guide block (308), a collar (311), and several crossbars (305). The connecting seat (301) is fixedly installed on the inner bottom wall of the star-shaped frame drum (1). The vertical cylinder (302) is vertically and fixedly installed on the upper part of the connecting seat (301), and a guide groove (309) is provided on the vertical cylinder (302). The threaded rod (303) is vertically and rotatably installed inside the vertical cylinder (302) through a bearing (310). The handle (304) is fixedly installed on the upper end of the threaded rod (303). The sleeve (307) is threaded onto the threaded rod (303), and the threaded sleeve (307) is located inside the vertical cylinder (302). The guide block (308) is fixedly installed on the outer side of the threaded sleeve (307), and the end of the guide block (308) away from the threaded sleeve (307) moves through the guide groove (309) and extends to the outside of the vertical cylinder (302). The collar (311) is slidably fitted on the outside of the vertical cylinder (302), and the inner sidewall of the collar (311) is fixedly connected to the end of the guide block (308) away from the threaded sleeve (307). Several crossbars (305) are fixedly installed on the outer side of the collar (311).

2. The self-regulating temperature star wheel apparatus of claim 1, wherein, The automatic temperature control device includes an annular shell (2) and several electric heating plates (201). The annular shell (2) is fixedly fitted on the outer side of the star-shaped refining barrel (1). Several electric heating plates (201) are fixedly installed on the outer side of the star-shaped refining barrel (1), and several electric heating plates (201) are located on the inner side of the annular shell (2). Several electric heating plates (201) are electrically connected to a controller installed on the outer side of the annular shell (2).

3. The self-regulating temperature star wheel apparatus of claim 2, wherein, Several of the electric heating plates (201) are arranged in a circumferential and equidistant manner on the outer surface of the star-shaped frame drum (1), and a temperature sensor (4) is provided on the annular shell (2) or the star-shaped frame drum (1).

4. The self-regulating temperature star wheel apparatus of claim 1, wherein, The outer side of the threaded sleeve (307) is fitted to the inner side of the vertical cylinder (302).

5. The self-regulating temperature star wheel apparatus of claim 1, wherein, Two guide blocks (308) and two guide grooves (309) are provided, and the guide blocks (308) and the guide grooves (309) are fitted together at their contact positions.

6. The automatic temperature-controlled star-shaped frame device according to claim 1, characterized in that, Several of the crossbars (305) are arranged circumferentially at equal angles on the outer surface of the collar (311).

7. The self-regulating temperature star wheel apparatus of claim 6, wherein, Each of the crossbars (305) has a stop (306) fixedly installed at the end away from the collar (311).

8. The self-regulating temperature star wheel apparatus of claim 1, wherein, A drain pipe (102) is fixedly installed at the bottom of the star-shaped refining tank (1), and the interior of the drain pipe (102) is connected to the interior of the star-shaped refining tank (1).