Integrated matrix lens

By designing an integrated matrix lens, with a reasonable layout of the lens and LED beads and a heat dissipation structure, the problem of poor performance of existing automotive lens headlights with high and low beams has been solved, achieving better light output angle and heat dissipation effect.

CN224454399UActive Publication Date: 2026-07-03徐中华

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
徐中华
Filing Date
2025-09-29
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The existing structure of automotive projectors for both high and low beams results in low beams having a low beam angle that is blocked, causing glare. The high beams also have poor heat dissipation, affecting their performance.

Method used

The design incorporates an integrated matrix lens, with two low-beam lenses on the left and right sides and high-beam lenses on the top and bottom sides, arranged in a cross shape. These lenses are fixed by an aluminum alloy bracket and a limiting plate. The low-beam and high-beam LEDs are cooled separately, and the light path is adjusted using a reflector and a solenoid valve.

Benefits of technology

It improves the light output angle of the low beam lens, avoids glare and eye strain, enhances the illumination distance and heat dissipation effect of the high beam, and improves light transmittance and service life.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224454399U_ABST
    Figure CN224454399U_ABST
Patent Text Reader

Abstract

This utility model relates to an integrated matrix combination lens, including a middle bracket, a rear shell, an LED heat sink, a lens bracket, and a lens. Two PCB boards are mounted on the upper part of the LED heat sink, each containing a low-beam LED. This utility model improves the high and low beam position structure. Two low-beam lenses are located on the left and right sides of the lens, and high-beam lenses are located on the upper and lower sides. The two high-beam lenses are positioned between the two low-beam lenses, forming a cross shape with the two low-beam lenses. The position of the low-beam lenses is raised, thereby increasing the light output angle, preventing glare and eye strain from the low beam, improving light transmittance, and allowing the high beam to reach further without dragging on the ground, resulting in better performance. Furthermore, the upper part of the LED heat sink contains two PCB boards, each containing a low-beam LED, while the upper and lower sides of the lens bracket contain high-beam LEDs. This staggered placement of the low-beam and high-beam LEDs improves heat dissipation.
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Description

Technical Field

[0001] This utility model relates to the field of automotive supplies, specifically to an integrated matrix combination lens. Background Technology

[0002] Automotive projectors are lighting devices installed on automobiles for driving illumination. Existing automotive projectors are mainly divided into two types: single-beam projectors and bi-beam projectors. The structure of existing bi-beam projectors is that there are two high beams at the top and one low beam at the bottom. When using this type of projector, it is found that when the low beam is at the bottom, the light output angle is low and can be blocked by the vehicle's trim panel, causing glare and dazzling the eyes. On the other hand, when the two high beams are at the top, they drag on the ground, resulting in poor performance. In addition, the high beam and low beam bulbs are installed in the same heat sink for heat dissipation, which results in poor heat dissipation. Utility Model Content

[0003] To address the aforementioned shortcomings of existing technologies, the technical problem this invention aims to solve is how to improve the performance of lenses for both high and low beams. The specific technical solution is as follows:

[0004] An integrated matrix lens assembly includes a central support, a rear housing, an LED heat sink, a lens holder, and a lens. The rear housing and LED heat sink are installed behind the central support, with the heat sink located above the rear housing. The lens holder is installed in front of the central support, and the lens is installed in front of the lens holder. Two PCBs are mounted on the upper part of the LED heat sink, each containing a low-beam LED. Two low-beam lenses are located on the left and right sides of the lens, with the low-beam lenses corresponding to the low-beam LEDs. High-beam LEDs are installed on the upper and lower sides inside the lens holder, and high-beam lenses are also located on the upper and lower sides of the lens, with the high-beam lenses corresponding to the high-beam LEDs. The two high-beam lenses are located between the two low-beam lenses, and the two high-beam lenses and the two low-beam lenses are arranged in a cross shape.

[0005] As a preferred embodiment of this utility model, a limiting plate is provided behind the lens, and both the high beam lens and the low beam lens are located in front of the limiting plate, with the limiting plate embedded in the lens holder.

[0006] As a preferred embodiment of this utility model, the four corners of the limiting plate avoid the high beam lens and the low beam lens, and the limiting block is installed inside the front of the lens holder by screws. The limiting block presses against the four corners of the limiting plate to prevent the lens from falling out of the lens holder.

[0007] As a preferred embodiment of this utility model, the lens bracket is provided with screw holes on the upper and lower sides, the high beam mounting bracket is fixedly installed inside the lens bracket by screws passing through the screw holes, the high beam lamp bead is fixedly installed in front of the high beam mounting bracket, and the lens bracket is an aluminum alloy bracket.

[0008] As a preferred embodiment of this utility model, a reflector bowl is installed on the top of the PCB board, and the reflector bowl covers the low beam LED.

[0009] As a preferred embodiment of this utility model, an electromagnetic valve for adjusting the low beam path is installed in front of the lamp bead heat sink, and the electromagnetic valve is located inside the lens bracket.

[0010] As a preferred embodiment of this utility model, a fan housing is installed behind the LED heat sink, a fan is installed inside the fan housing, and a fan mesh is installed behind the fan housing.

[0011] Beneficial effects: Compared with the existing technology, this utility model improves the high and low beam position structure. Two low beam lenses are provided on the left and right sides of the lens, and high beam lenses are provided on the top and bottom sides of the lens. The two high beam lenses are located between the two low beam lenses, and the two high beam lenses and the two low beam lenses are distributed in a cross shape. The position of the low beam lenses is raised, thereby increasing the light output angle, preventing glare and blinding from the low beam, improving light transmittance, and allowing the high beam to illuminate further. The high beam also has a better effect by not dragging on the ground. In addition, two PCB boards are installed on the upper part of the lamp bead heat sink, with low beam lamp beads installed on each PCB board, while high beam lamp beads are installed on the top and bottom sides inside the lens bracket. The low beam lamp beads and high beam lamp beads are staggered for heat dissipation, resulting in better heat dissipation. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present invention;

[0013] Figure 2 This is an exploded view of the present invention;

[0014] Figure 3 This is a three-dimensional view of the lens holder and lens of this utility model in combination. Detailed Implementation

[0015] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings:

[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] like Figures 1-3 As shown, the integrated matrix lens assembly includes a central support 1, a rear housing 2, an LED heat sink 3, a lens support 4, and a lens 5. The rear housing 2 and the LED heat sink 3 are installed behind the central support 1, with the LED heat sink 3 located above the rear housing 2. The lens support 4 is installed in front of the central support 1, and the lens 5 is installed in front of the lens support 4. Two PCB boards 6 are installed on the upper part of the LED heat sink 3, and each PCB board 6 contains a low beam LED (not shown). Two low beam lenses 51 are provided on the left and right sides of the lens 5, with the low beam lenses 51 corresponding to the low beam LEDs. High beam LEDs 7 are installed on the upper and lower sides inside the lens support 4, and high beam lenses 52 are provided on the upper and lower sides of the lens 5, with the high beam lenses 52 corresponding to the high beam LEDs 7. The two high beam lenses 52 and the two low beam lenses 51 are arranged in a cross shape.

[0019] Specifically, a limiting plate 53 is provided behind the lens 5. The high beam lens 52 and the low beam lens 51 are both located in front of the limiting plate 53. The limiting plate 53 is embedded in the lens holder 4. The four corners of the limiting plate 53 avoid the high beam lens 52 and the low beam lens 51. The limiting block 12 is installed inside the front of the lens holder 4 by screws. The limiting block 53 pushes against the four corners of the limiting plate 53 to prevent the lens 5 from falling out of the lens holder 4. There are four limiting blocks 53 in total.

[0020] Specifically, the lens bracket 4 has screw holes 41 on the upper and lower sides. The high beam mounting bracket 8 is fixedly installed inside the lens bracket 4 by screws passing through the screw holes 41. The high beam lamp bead 7 is fixedly installed in front of the high beam mounting bracket 8. The lens bracket 4 is an aluminum alloy bracket with good heat dissipation.

[0021] Specifically, reflector bowls 9 are installed on the top of PCB board 6. There are two reflector bowls 9. The reflector bowls 9 cover the low beam LED beads and prevent the light from spreading.

[0022] Specifically, a solenoid valve 10 for adjusting the low beam path is installed in front of the lamp bead heat sink 3. The solenoid valve 10 is located inside the lens bracket 4, and there are two solenoid valves 10.

[0023] Specifically, a fan housing 11 is installed behind the LED heat sink 3, a fan is installed inside the fan housing 11, and a fan mesh is installed behind the fan housing 11, which helps to dissipate heat from the lens in a timely manner, thus extending its service life.

[0024] In summary, the integrated matrix lens structure of this utility model is reasonably designed.

[0025] (1) Two low beam lenses 51 are provided on the left and right sides of the lens 5, and high beam lenses 52 are provided on the top and bottom sides of the lens 5. The two high beam lenses 52 are located between the two low beam lenses 51. The two high beam lenses 52 and the two low beam lenses 51 are arranged in a cross shape. The position of the low beam lenses is raised, thereby raising the light output angle. The low beam does not produce glare or dazzling light, and the light transmittance is better. The high beam can be projected further and has a better effect without dragging on the ground.

[0026] (2) Two PCB boards 6 are installed on the upper part of the lamp bead heat sink 3. Each PCB board 6 is equipped with a low beam lamp bead. The low beam lamp bead is mainly cooled by the lamp bead heat sink. The high beam lamp bead 7 is installed on the upper and lower sides inside the lens bracket 4. The high beam lamp bead 7 is cooled by the aluminum alloy lens bracket 4. The low beam lamp bead and the high beam lamp bead are staggered in position for better heat dissipation and improved service life.

[0027] (3) A limiting plate 53 is provided behind the lens 5. The high beam lens 52 and the low beam lens 51 are both located in front of the limiting plate 53. The limiting plate 53 is embedded in the lens holder 4. The four corners of the limiting plate 53 avoid the high beam lens 52 and the low beam lens 51. The limiting block 53 is installed inside the front of the lens holder 4 by screws. The limiting block 53 pushes against the four corners of the limiting plate 53 to prevent the lens 5 from falling out of the lens holder 4. The lens is installed quickly and stably.

[0028] The above description is a further detailed explanation of the present utility model in conjunction with specific preferred embodiments. It should not be considered that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the protection scope of the present utility model.

Claims

1. An integrated matrix lens assembly, comprising a central support, a rear housing, a lamp bead heat sink, a lens holder, and a lens, wherein the rear housing and the lamp bead heat sink are mounted behind the central support, the lamp bead heat sink is located above the rear housing, the lens holder is mounted in front of the central support, and the lens is mounted in front of the lens holder, characterized in that: The upper part of the lamp bead heat sink is equipped with two PCB boards, each PCB board is equipped with a low beam lamp bead, and two low beam lenses are provided on the left and right sides of the lens, with the low beam lenses corresponding to the low beam lamp beads. High beam lamp beads are installed on the upper and lower sides inside the lens bracket, and high beam lenses are provided on the upper and lower sides of the lens, with the high beam lenses corresponding to the high beam lamp beads. The two high beam lenses are located between the two low beam lenses, and the two high beam lenses and the two low beam lenses are arranged in a cross shape.

2. The integrated matrix combination lens according to claim 1, characterized by: A limiting plate is provided behind the lens, and both the high beam lens and the low beam lens are located in front of the limiting plate. The limiting plate is embedded in the lens holder.

3. The integrated matrix combination lens according to claim 2, characterized by: The four corners of the limiting plate avoid the high beam and low beam lenses. The limiting block is installed inside the front of the lens holder by screws. The limiting block presses against the four corners of the limiting plate to prevent the lens from falling out of the lens holder.

4. The integrated matrix combination lens according to claim 1, characterized by: The lens bracket has screw holes on the upper and lower sides. The high beam mounting bracket is fixedly installed inside the lens bracket by screws passing through the screw holes. The high beam lamp is fixedly installed in front of the high beam mounting bracket. The lens bracket is an aluminum alloy bracket.

5. The integrated matrix combination lens according to claim 1, characterized by: A reflector is installed on top of the PCB board, and the reflector covers the low beam LED.

6. The integrated matrix combination lens according to claim 1, characterized by: A solenoid valve for adjusting the low beam path is installed in front of the lamp heat sink. The solenoid valve is located inside the lens holder.

7. The integrated matrix combination lens according to claim 1, characterized by: A fan housing is installed behind the LED heat sink, a fan is installed inside the fan housing, and a fan guard is installed behind the fan housing.