A glass coating and drying integrated device

Abstract

This utility model provides an integrated glass coating and drying device, relating to the field of glass coating technology. It includes a transmission housing, a fan housing, a connecting plate, a grid, a limiting block, a placement rack, a partition, an opening slot, rollers, hooks, and an air supply transmission assembly. Through the design of the air supply transmission assembly, multiple blades are evenly distributed at the end of the first rotating shaft, enabling multi-directional and more uniform air supply. Combined with a servo motor with adjustable output speed, the airflow and air volume can be adjusted according to the requirements of glass of different sizes and thicknesses, avoiding the problems of localized overheating leading to coating cracking or incomplete drying causing coating peeling in traditional drying devices, thus improving drying efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of glass coating technology, and in particular to an integrated glass coating and drying device. Background Technology

[0002] In the glass processing industry, coating is a crucial step in improving glass performance (such as heat insulation, UV protection, and increased hardness), and the drying process after coating directly affects the adhesion, uniformity, and final product quality of the coating layer. Currently, existing glass coating drying equipment has several shortcomings:

[0003] Insufficient drying efficiency: Traditional drying equipment often uses unidirectional airflow or a fixed airflow speed design, making it difficult to achieve uniform heating and drying of glass of different sizes and thicknesses. Some equipment suffers from localized overheating leading to cracking of the coating layer, or incomplete drying in certain areas causing the coating layer to peel off.

[0004] Poor ease of operation: Existing equipment mostly uses fixed brackets for glass placement, requiring manual operation to load and unload glass one by one, which is inefficient and prone to glass breakage due to improper operation. Furthermore, maintenance of internal components is inconvenient, especially the air supply and transmission components, which require disassembly of multiple parts, increasing maintenance costs.

[0005] Low energy efficiency: The air supply system and transmission system of some drying equipment are driven independently, resulting in high energy consumption; and the lack of effective heat recycling design leads to serious energy waste, which does not meet the production requirements of energy conservation and environmental protection.

[0006] Therefore, developing a highly integrated glass coating drying device that is uniformly dried, easy to operate, and has low energy consumption is key to solving the pain points of existing technologies and improving the production efficiency and quality of glass coating. Utility Model Content

[0007] The purpose of this invention is to provide an integrated glass coating and drying device to solve the above-mentioned problems.

[0008] To address the aforementioned problems, this utility model provides a technical solution: an integrated glass coating and drying device, comprising a transmission housing, a fan housing, a connecting plate, a grid, limiting blocks, a placement rack, partitions, opening slots, rollers, hooks, and an air supply transmission assembly; two fan housings are provided, with a transmission housing fixedly connected between their bottom ends; a connecting plate is fixedly connected between the top ends of the fan housings; limiting blocks are fixedly connected to both sides of the upper surface of the transmission housing; a placement rack is provided between the limiting blocks; hooks are fixedly connected to both sides of the top end of the placement rack; several partitions are provided inside the placement rack; opening slots are provided at the upper and lower ends of the placement rack and partitions; several opening slots are also provided at the top end of the placement rack; the air supply transmission assembly is disposed within the transmission housing and the fan housing; grids are provided on both sides of the fan housing.

[0009] Preferably, the air supply transmission assembly includes a first bearing, a first bevel gear, a first rotating shaft, a second bevel gear, a mounting plate, a second bearing, a second rotating shaft, blades, a bearing housing, a transmission shaft, a third bevel gear, a fourth bevel gear, a motor, and a motor housing; the first rotating shaft is movably connected to the middle end of the chamber wall of the fan housing via the first bearing, and blades are fixedly connected to the other end of the first rotating shaft; the second bevel gear is fixedly connected to the outer surface of the middle end of the first rotating shaft; a mounting plate is fixedly connected to the lower chamber wall of the fan housing; the second rotating shaft is movably connected to the mounting plate via the second bearing; and the top end of the second rotating shaft... A first bevel gear is fixedly connected, and the first bevel gear meshes with a second bevel gear; a fourth bevel gear is fixedly connected to the end of the second rotating shaft; a bearing seat is fixedly connected to the end chamber wall of the fan housing; a drive shaft is movably connected between the bearing seats, and the drive shaft is located in a drive housing; a third bevel gear is fixedly connected to both sides of the drive shaft, and the third bevel gear meshes with the corresponding fourth bevel gear; a motor housing is fixedly connected to the outer side of any one of the fan housings; a motor is fixedly connected in the motor housing, and the output end of the motor is connected to the corresponding first rotating shaft.

[0010] Preferably, the grille is a detachable structure, and ventilation holes are evenly distributed on the grille.

[0011] Preferably, the limiting blocks are symmetrically distributed on the upper surface of the transmission cover, and the distance between the limiting blocks is adapted to the width of the placement frame.

[0012] Preferably, the number of blades is multiple and they are evenly distributed at the end of the first rotating shaft.

[0013] Preferably, the motor is a servo motor, and the output speed of the motor is adjustable.

[0014] Preferably, both the first and second bearings are deep groove ball bearings, and the bearings are equipped with grease.

[0015] Preferably, the connecting plate is provided with heat dissipation holes, and the heat dissipation holes are distributed in a matrix.

[0016] The beneficial effects of this utility model are as follows: (1) Improved drying uniformity and efficiency: Through the design of the air supply transmission component, multiple blades are evenly distributed at the end of the first rotating shaft, which can achieve multi-directional and more uniform air supply. With the help of a servo motor with adjustable output speed, the wind speed and air volume can be adjusted according to the needs of glass of different sizes and thicknesses, avoiding the problems of local high temperature causing cracking of the coating layer or local incomplete drying causing the coating layer to fall off in traditional drying devices, thus improving drying efficiency and drying quality.

[0017] (2) Enhanced ease of operation and reduced maintenance costs: The design of the placement rack facilitates the centralized placement and retrieval of glass, eliminating the need for manual operation one by one, thus improving operational efficiency and reducing the risk of glass breakage due to improper operation. The grille adopts a detachable structure, which facilitates cleaning and maintenance of the inside of the fan housing; at the same time, the reasonable arrangement and lubrication of various bearings and other components reduces the difficulty of inspection and maintenance of the air supply transmission components and reduces maintenance costs.

[0018] (3) Energy saving and environmental protection requirements: The air supply transmission component achieves power transmission through the meshing of multiple bevel gears, which links the air supply system with the relevant transmission structure, avoiding the high energy consumption problem caused by independent drive. In addition, the matrix-distributed heat dissipation holes on the connecting plate help to dissipate and recycle the heat inside the equipment, reduce energy waste, and meet the production requirements of energy saving and environmental protection.

[0019] (4) Stable and reliable structure, extending equipment life: The limit block is matched with the width of the placement rack, ensuring the stability of the placement rack during transmission; the first and second bearings are deep groove ball bearings with internal grease, which reduces friction loss during component operation, improves the overall stability and service life of the equipment, and reduces the replacement frequency and cost of the equipment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the internal structure of the placement rack of this utility model.

[0022] 1-Transmission housing; 2-Fan housing; 3-Connecting plate; 4-Grate; 5-First bearing; 6-First bevel gear; 7-First shaft; 8-Second bevel gear; 9-Mounting plate; 10-Second bearing; 11-Second shaft; 12-Blade; 13-Bearing seat; 14-Transmission shaft; 15-Third bevel gear; 16-Fourth bevel gear; 17-Motor; 18-Motor housing; 19-Limiting block; 20-Placement rack; 21-Partition plate; 22-Opening slot; 23-Roller; 24-Hook. Detailed Implementation

[0023] like Figure 1 and Figure 2 As shown, the specific embodiment adopts the following technical solution: a glass coating and drying integrated device, including a transmission cover 1, a fan cover 2, a connecting plate 3, a grid 4, a limiting block 19, a placement rack 20, a partition 21, an opening slot 22, a roller 23, a hook 24 and an air supply transmission assembly.

[0024] Assembly and Structural Details: Main Frame Connection: The bottom ends of the two fan housings 2 are bolted together to form a transmission housing 1, creating the bottom support structure of the device; the top ends of the fan housings 2 are also bolted together to form a connecting plate 3, enhancing the stability of the overall frame. The connecting plate 3 has a matrix-distributed heat dissipation hole, which allows for the rational dissipation and recycling of heat inside the equipment.

[0025] The placement rack structure includes symmetrically welded limit blocks 19 on both sides of the upper surface of the transmission housing 1. The distance between the limit blocks 19 is adapted to the width of the placement rack 20 to ensure that the placement rack 20 does not shift during operation. Hooks 24 are welded to both sides of the top of the placement rack 20 for easy transfer using hoisting equipment. Several partitions 21 are provided inside, dividing the placement rack into multiple independent spaces for layered placement of glass of different sizes. Opening slots 22 are provided at the upper and lower ends of the placement rack 20 and the partitions 21, as well as at the top of the placement rack, to ensure that airflow can penetrate each layer of glass for uniform drying.

[0026] Ventilation and maintenance design: Both sides of the fan housing 2 are equipped with removable grilles 4, with ventilation holes evenly distributed on the grilles, which not only ensures air circulation, but also allows for cleaning and component maintenance inside the fan housing by removing the grilles.

[0027] Composition and linkage of the air supply transmission assembly: The air supply transmission assembly is the core of the device to realize the drying and transmission functions. Specifically, it includes the first bearing 5, the first bevel gear 6, the first rotating shaft 7, the second bevel gear 8, the mounting plate 9, the second bearing 10, the second rotating shaft 11, the blade 12, the bearing seat 13, the transmission shaft 14, the third bevel gear 15, the fourth bevel gear 16, the motor 17, and the motor housing 18.

[0028] Power input: The motor housing 18 is fixed on the outer side of any fan housing 2. The output end of the servo motor 17 installed inside is connected to the corresponding first rotating shaft 7. The air supply intensity and transmission speed can be controlled by adjusting the motor output speed.

[0029] Air supply mechanism: The middle of the chamber wall of the fan housing 2 is movably connected to the first rotating shaft 7 via the first bearing 5 (deep groove ball bearing, containing grease inside), and multiple blades 12 are evenly distributed at the end of the rotating shaft. After the motor starts, the first rotating shaft 7 drives the blades 12 to rotate, and the generated airflow acts on the glass surface through the grille 4 and the opening slot 22.

[0030] The transmission mechanism is linked as follows: the second bevel gear 8 is fixedly connected to the outer surface of the middle end of the first rotating shaft 7, and meshes with the first bevel gear 6 at the top of the second rotating shaft 11 (the second rotating shaft 11 is mounted on the mounting plate 9 at the lower end of the fan housing via the second bearing 10). The fourth bevel gear 16 at the end of the second rotating shaft 11 meshes with the third bevel gears 15 on both sides of the transmission shaft 14 (mounted between the bearing seats 13, located inside the transmission housing 1), forming a power transmission chain. When the motor 17 drives the first rotating shaft 7 to rotate, it drives the transmission shaft 14 to rotate through the meshing of the bevel gears, thereby enabling one motor 17 to drive the rotation of two blades 12.

[0031] Operation process: (1) Glass placement: Place the coated glass layer by layer between the partitions 21 of the placement rack 20, and use the hooks 24 to hoist the placement rack 20 between the limit blocks 19 of the transmission cover 1 to ensure that the placement rack 20 is stably engaged.

[0032] (2) Parameter settings: Based on the size, thickness and coating characteristics of the glass, adjust the output speed of the servo motor 17 through the motor control system to set the appropriate air supply intensity and transmission speed.

[0033] (3) Drying operation: Start the motor and the blades 12 rotate to generate a uniform airflow.

[0034] (4) Material handling and maintenance: After drying, turn off the motor, lift the placement rack 20 out using hook 24, and remove the glass. Regularly disassemble the grille 4 to clean and lubricate the inside of the fan housing and bearings and other components.

[0035] Advantages of the device: Multi-blade air supply and adjustable speed design ensure uniform drying; detachable structure and centralized placement improve operation convenience and reduce maintenance costs; linkage transmission mechanism reduces energy consumption and meets energy conservation and environmental protection requirements.

[0036] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

[0039] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

Claims

1. A glass coating and drying integrated device, characterized in that: It includes a transmission housing (1), a fan housing (2), a connecting plate (3), a grille (4), a limiting block (19), a placement rack (20), a partition (21), an opening slot (22), a roller (23), a hook (24), and an air supply transmission assembly; There are two fan housings (2), and a transmission housing (1) is fixedly connected between the bottom ends of the fan housings (2). A connecting plate (3) is fixedly connected between the top and bottom of the fan casing (2); Limiting blocks (19) are fixedly connected to both sides of the upper surface of the transmission cover (1). A placement rack (20) is provided between the limiting blocks (19); Hooks (24) are fixedly connected to both sides of the top of the placement rack (20); The placement rack (20) has several partitions (21) inside; The upper and lower ends of the placement rack (20) and the partition (21) are provided with opening slots (22); The top of the placement rack (20) is also provided with several opening slots (22); The air supply transmission assembly is disposed in the transmission housing (1) and the fan housing (2); The fan casing (2) is provided with grilles (4) on both sides.

2. The glass coating and drying integrated device according to claim 1, characterized in that: The air supply transmission assembly includes a first bearing (5), a first bevel gear (6), a first rotating shaft (7), a second bevel gear (8), a mounting plate (9), a second bearing (10), a second rotating shaft (11), a blade (12), a bearing seat (13), a transmission shaft (14), a third bevel gear (15), a fourth bevel gear (16), a motor (17), and a motor housing (18). The middle end of the chamber wall of the fan casing (2) is movably connected to the first rotating shaft (7) through the first bearing (5), and the other end of the first rotating shaft (7) is fixedly connected to the blade (12). A second bevel tooth (8) is fixedly connected to the outer surface of the middle end of the first rotating shaft (7); An installation plate (9) is fixedly connected to the lower end chamber wall of the fan cover (2); The mounting plate (9) is movably connected to a second rotating shaft (11) via a second bearing (10); A first bevel tooth (6) is fixedly connected to the top of the second rotating shaft (11), and the first bevel tooth (6) and the second bevel tooth (8) mesh together. A fourth bevel tooth (16) is fixedly connected to the end of the second rotating shaft (11). A bearing seat (13) is fixedly connected to the end chamber wall of the fan casing (2); A drive shaft (14) is movably connected between the bearing seats (13), and the drive shaft (14) is located in the transmission cover (1); Both sides of the drive shaft (14) are fixedly connected with third bevel teeth (15), and the third bevel teeth (15) mesh with the corresponding fourth bevel teeth (16). The motor housing (18) is fixedly connected to the outer side of any one of the fan housings (2); A motor (17) is fixedly connected in the motor housing (18), and the output end of the motor (17) is connected to the corresponding first rotating shaft (7). 3.The glass coating and drying integrated device according to claim 1, characterized in that: The grille (4) is a detachable structure, and ventilation holes are evenly distributed on the grille (4).

4. The glass coating and drying integrated device of claim 1, wherein: The limiting blocks (19) are symmetrically distributed on the upper surface of the transmission cover (1), and the distance between the limiting blocks (19) is adapted to the width of the placement frame (20).

5. The glass coating and drying integrated device of claim 2, wherein: The number of blades (12) is multiple and they are evenly distributed at the end of the first rotating shaft (7).

6. The glass coating and drying integrated device of claim 2, wherein: The motor (17) is a servo motor, and the output speed of the motor (17) is adjustable.

7. The glass coating and drying integrated device of claim 2, wherein: Both the first bearing (5) and the second bearing (10) are deep groove ball bearings, and the bearings are equipped with grease. 8.The glass coating and drying integrated device of claim 1, wherein: The connecting plate (3) is provided with heat dissipation holes, and the heat dissipation holes are distributed in a matrix.

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