Automatic device for detecting the fineness of ceramic tile grout.

By designing an automatic vibrating plate and sieve system, the problems of cumbersome and error-prone fineness testing in ceramic tile production have been solved, achieving efficient and accurate testing results and reducing worker fatigue and errors.

CN224456495UActive Publication Date: 2026-07-03FOSHAN SHI WAN YING BRAND CERAMICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN SHI WAN YING BRAND CERAMICS CO LTD
Filing Date
2025-07-04
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the current tile production process, fineness testing is cumbersome, inefficient, and causes worker fatigue, resulting in large errors in test results. It is also uncomfortable to operate in winter.

Method used

Design an automatic device including a vibrating plate and a screen plate. The vibrating plate drives the screen plate to automatically wash the slurry, reducing manual operation. The stainless steel structure improves the stability and reliability of the device.

Benefits of technology

It achieves efficient and accurate fineness detection, reduces the amount of worker involvement, improves the consistency and accuracy of test results, and avoids errors caused by manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of auxiliary equipment for ceramic production, and specifically to an automatic device for detecting the fineness of ceramic tile slurry. Its features include a vibrating disc and a sieve disc, wherein the inner cavity of the vibrating disc is a water receiving chamber, and a drain bracket is installed in the water receiving chamber. The sieve disc is detachably mounted on the drain bracket. This utility model can automatically rinse the slurry, greatly reducing the amount of worker involvement and eliminating the need for workers to directly contact the rinsing water. It offers advantages such as convenient fineness detection, high detection efficiency, and reduced worker fatigue and discomfort. Simultaneously, this device significantly improves the consistency and accuracy of test results, avoiding errors caused by manual operation.
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Description

Technical Field

[0001] This utility model relates to the field of auxiliary equipment for ceramic production, and in particular to a device for detecting the fineness of ceramic tile slurry. Background Technology

[0002] Currently, in the tile production process, fineness testing is frequently required to control tile quality. Existing fineness testing methods generally involve: pouring 300 grams of slurry into a sieve, then having a worker hold the sieve and simultaneously rinse, shake, and tap it with water until the water becomes clear; then drying the remaining material and weighing it; finally, determining the moisture percentage of the slurry and calculating the fineness using relevant fineness formulas. In this process, workers not only need to directly shake and tap the sieve, but their hands also come into contact with the rinsing water. Because the rinsing process requires the water to become clear, it is time-consuming and cumbersome. This can easily lead to worker fatigue and discomfort due to prolonged contact with water, especially during winter. This results in inconvenience, low efficiency, and worker fatigue and discomfort. Therefore, it is essential to design an automated device for testing the fineness of tile slurry to solve these technical problems. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems and shortcomings, and to provide an automatic device for detecting the fineness of ceramic tile slurry. This washing device can automatically rinse the slurry, which can greatly reduce the amount of worker involvement and eliminate the need for workers to directly contact the water used to rinse the slurry. It has the advantages of convenient fineness detection, high detection efficiency, and less worker fatigue and discomfort. At the same time, this device can greatly improve the consistency and accuracy of the test results and avoid the errors caused by manual operation.

[0004] The technical solution of this utility model is implemented as follows:

[0005] An automatic device for detecting the fineness of ceramic tile slurry is characterized by comprising a vibrating plate and a sieve plate, wherein the inner cavity of the vibrating plate is a water receiving cavity, a drain bracket is provided in the water receiving cavity, and the sieve plate is detachably embedded in the drain bracket.

[0006] Preferably, the leak-proof bracket includes a fixed bracket and a retaining ring. The fixed bracket is disposed on the inner wall of the water receiving cavity, the retaining ring is horizontally disposed on the fixed bracket, and the screen plate is detachably embedded in the retaining ring.

[0007] The automatic device for detecting the fineness of ceramic tile slurry, as described above, is characterized in that: a supporting protrusion is provided on the inner wall of the retaining ring, and the sieve disc overlaps on the supporting protrusion.

[0008] The automatic device for detecting the fineness of ceramic tile slurry, as described above, is characterized in that: a plurality of elastic buckles are provided on the inner wall of the retaining ring, and the elastic buckles are arranged around the vertical center line of the retaining ring, and the elastic buckles are pressed against the outer wall of the sieve plate.

[0009] The automatic device for detecting the fineness of ceramic tile grout, as described above, is characterized in that: the fixed bracket includes two longitudinal rods and two transverse rods; the two longitudinal rods are arranged side by side in the water receiving cavity, with their front and rear ends respectively connected to the front and rear walls of the water receiving cavity; the two transverse rods are arranged side by side in the water receiving cavity, with their left and right ends respectively connected to the left and right longitudinal rods; the left and right ends of the retaining ring are respectively connected to the left and right longitudinal rods; and the front and rear ends of the retaining ring are respectively connected to the front and rear transverse rods.

[0010] The automatic device for detecting the fineness of ceramic tile slurry described above is characterized in that: a raised ring is provided on the inner wall of the sieve disc.

[0011] The automatic device for detecting the fineness of ceramic tile slurry described above is characterized in that: the retaining ring is a stainless steel retaining ring; and the sieve disc is a stainless steel sieve disc.

[0012] The automatic device for detecting the fineness of ceramic tile grout, as described above, is characterized in that: a drain outlet is provided at the bottom of the water receiving chamber.

[0013] The automatic device for detecting the fineness of ceramic tile slurry described above is characterized in that: a drainage trough connected to a drain outlet is provided on the side wall of the vibrating plate, the output end of the drainage trough faces the outside of the vibrating plate, and the output end of the drainage trough faces obliquely downward.

[0014] The automatic device for detecting the fineness of ceramic tile slurry, as described above, is characterized in that: a rinsing pipe is arranged above the sieve disc, and the outlet of the rinsing pipe faces the inner cavity of the sieve disc.

[0015] The beneficial effects of this utility model are as follows: In this washing device, the screen plate can be used to hold the slurry, and the vibrating plate can drive the screen plate to vibrate. This eliminates the need for workers to hold the screen plate and shake or pat it, and also eliminates the need for workers to touch the water used to wash the slurry. It can automatically wash the slurry, which greatly reduces the amount of worker involvement. Therefore, it is beneficial to obtain fineness detection, high detection efficiency, and less worker fatigue and discomfort. At the same time, this device can greatly improve the uniformity and accuracy of the detection results and avoid the error caused by manual operation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the machine washing device in this utility model.

[0017] Figure 2 This is a schematic diagram showing the disassembled structure of the machine washing device in this utility model.

[0018] Figure 3 This is a schematic diagram of the sieve disc in this utility model. Detailed Implementation

[0019] like Figure 1 and Figure 2 As shown, the present invention provides an automatic device for detecting the fineness of ceramic tile slurry, comprising a vibrating plate 1 and a sieve plate 2, wherein the inner cavity of the vibrating plate 1 is a water receiving cavity 11, and a water leakage bracket 3 is provided in the water receiving cavity 11, and the sieve plate 2 is detachably embedded in the water leakage bracket 3.

[0020] In this washing device, the screen plate 2 can be used to hold the slurry, and the vibrating plate 1 can drive the screen plate 2 to vibrate. This eliminates the need for workers to hold the screen plate and shake or pat it, and also eliminates the need for workers to touch the water used to wash the slurry. It can automatically wash the slurry, which can greatly reduce the amount of worker involvement. Therefore, it has the advantages of convenient fineness detection, high detection efficiency, and less worker fatigue and discomfort. At the same time, the device can greatly improve the uniformity and accuracy of the detection results and avoid the error caused by manual operation.

[0021] The vibratory plate 1 uses a vibration drive mechanism on a conventional vibratory plate to achieve vibration, which not only reduces the difficulty of design and manufacturing, but also meets the needs of actual use very well.

[0022] like Figure 1 and Figure 2 As shown, the drain bracket 3 includes a fixed bracket 31 and a retaining ring 32. The fixed bracket 31 is disposed on the inner wall of the water receiving cavity 11, and the retaining ring 32 is horizontally disposed on the fixed bracket 31. The screen plate 2 is detachably embedded in the retaining ring 32. This drain bracket 3 is very simple and reliable. It is not only easy to manufacture, but also provides a very stable and reliable retaining effect on the screen plate 2, thereby helping to further improve the reliability and applicability of the washing machine.

[0023] like Figure 2 As shown, a supporting protrusion 321 is provided on the inner wall of the retaining ring 32, and the screen plate 2 overlaps on the supporting protrusion 321. This can enhance the limiting effect of the supporting protrusion 321 on the screen plate 2, thereby further improving the stability and reliability of the installation and positioning of the screen plate 2, and thus helping to achieve a more stable and reliable rinsing effect.

[0024] like Figure 2As shown, the inner wall of the retaining ring 32 is provided with several elastic buckles 322, which are arranged around the vertical center line of the retaining ring 32 and press against the outer wall of the screen plate 2. This not only facilitates the stable positioning of the screen plate 2, but also makes it easier to assemble and disassemble the screen plate 2, thus making it more convenient to use and further improving the reliability and applicability of the washing machine.

[0025] like Figure 2 As shown, the fixed bracket 31 includes two longitudinal rods 311 and two transverse rods 312. The two longitudinal rods 311 are arranged side by side in the water receiving cavity 11, with their front and rear ends respectively connected to the front and rear walls of the water receiving cavity 11. The two transverse rods 312 are arranged side by side in the water receiving cavity 11, with their left and right ends respectively connected to the left and right longitudinal rods 311. The left and right ends of the retaining ring 32 are connected to the left and right longitudinal rods 311, and the front and rear ends of the retaining ring 32 are connected to the front and rear transverse rods 312. This fixed bracket 31 is very simple and reliable, which not only facilitates manufacturing but also provides a very stable and reliable support and positioning function for the retaining ring 32. This helps to further improve the stability and reliability of the installation and positioning of the screen plate 2, and thus helps to further improve the reliability and applicability of the washing machine.

[0026] Both the longitudinal rod 311 and the transverse rod 312 are made of stainless steel. This gives the fixed bracket 31 high structural strength and durability, thereby helping to further improve the reliability and applicability of the washing machine.

[0027] like Figure 3 As shown, a raised ring 21 is provided on the inner wall of the screen plate 2. The raised ring 21 not only enhances the structural strength of the screen plate 2, but also blocks the slurry to prevent vibration and discharge, and facilitates manual operation, thereby facilitating the disassembly of the screen plate 2 and further improving the reliability and applicability of the washing device.

[0028] The retaining ring 32 is a stainless steel retaining ring; the screen plate 2 is a stainless steel screen plate. This gives the retaining ring 32 and the screen plate 2 high structural strength and durability, thereby helping to further improve the reliability and applicability of the washing machine.

[0029] like Figure 2 As shown, the elastic buckle 322 is an arc-shaped spring piece formed by the inward concave shape of the ring wall of the ferrule 32 under pressure, which can well meet the needs of actual use.

[0030] like Figure 2As shown, the bottom of the water receiving chamber 11 is provided with a drain outlet 111. This allows the wastewater from rinsing to be directly discharged through the drain outlet 111, eliminating the need for the vibrating plate 1 to store the wastewater. This not only avoids making the vibrating plate 1 larger to store the wastewater, but also reduces the impact of the wastewater on the vibration frequency of the vibrating plate 1. This helps to control the amount of materials used in manufacturing and ensures very stable working performance, thereby further improving the reliability and applicability of the machine washing device.

[0031] like Figure 2 As shown, a drainage trough 12 connected to a drain outlet 111 is provided on the side wall of the vibratory feeder 1. The output end of the drainage trough 12 faces outward from the vibratory feeder 1 and is also oriented diagonally downward. This not only prevents the drainage structure from affecting the vibration drive mechanism of the vibratory feeder 1, but also facilitates the installation of a water storage tank 13 next to the washing device, and allows the water storage tank 13 to easily collect wastewater from the washing device. This better meets the needs of actual use, thereby helping to further improve the applicability of the washing device.

[0032] like Figure 2 As shown, the water storage tank 13 is a tank with an open top. The water storage tank 13 is arranged on the side of the washing machine and is located below the output end of the drain tank 12. The water storage tank 13 can also catch the sewage discharged from the drain tank 12, which can well meet the needs of actual use.

[0033] like Figure 1 and Figure 2 As shown, a rinsing pipe 4 is arranged above the screen plate 2, with the outlet of the rinsing pipe 4 facing the inner cavity of the screen plate 2. This allows for convenient and stable delivery of rinsing water to the screen plate 2 without the need for manual control of the rinsing water, thereby further improving the applicability of the machine washing device.

[0034] The output end of the rinsing pipe 4 is a flexible hose, which not only facilitates the installation and removal of the screen plate 2, but also effectively reduces scratches and damage during the installation and removal of the screen plate 2, thereby helping to further improve the reliability and applicability of the machine washing device.

[0035] The rinsing pipe 4 is directly connected to a tap water pipe (not shown in the figure) with a switch valve. The rinsing pipe 4 does not directly contact the vibrating plate 1 or the screen plate 2, but is installed suspended above the screen plate 2. In actual use, first, 300 grams of slurry is poured into the screen plate 2; then, the rinsing pipe 4 is used to rinse the screen plate 2; then, the vibrating plate 1 is turned on; when the water flowing from the screen plate 2 is clear, the vibrating plate 1 is stopped; then, other operations for fineness testing can be performed. In this way, the machine washing device can automatically rinse the slurry, which greatly reduces the amount of worker involvement and eliminates the need for workers to directly contact the rinsing water. This provides advantages such as convenient fineness testing, high testing efficiency, and less worker fatigue and discomfort.

Claims

1. An automatic device for detecting the fineness of a ceramic tile slurry, characterized in that it comprises: It includes a vibrating plate (1) and a sieve plate (2), wherein the inner cavity of the vibrating plate (1) is a water receiving cavity (11), and a water leakage bracket (3) is provided in the water receiving cavity (11), and the sieve plate (2) is detachably embedded in the water leakage bracket (3).

2. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 1, characterized in that: The leak-proof bracket (3) includes a fixed bracket (31) and a retaining ring (32). The fixed bracket (31) is set on the inner wall of the water receiving cavity (11), and the retaining ring (32) is set horizontally on the fixed bracket (31). The screen plate (2) is detachably embedded in the retaining ring (32).

3. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 2, characterized in that: The inner wall of the ferrule (32) is provided with a supporting protrusion (321), and the screen (2) overlaps on the supporting protrusion (321).

4. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 2, characterized in that: The inner wall of the ferrule (32) is provided with a number of elastic buckles (322), and the elastic buckles (322) are arranged around the vertical center line of the ferrule (32), and the elastic buckles (322) are pressed against the outer wall of the screen (2).

5. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 2, characterized in that: The fixed bracket (31) includes two longitudinal rods (311) and two transverse rods (312). The two longitudinal rods (311) are arranged side by side in the water receiving cavity (11), and the front and rear ends of the two longitudinal rods (311) are respectively connected to the front and rear cavity walls of the water receiving cavity (11). The two transverse rods (312) are arranged side by side in the water receiving cavity (11), and the left and right ends of the two transverse rods (312) are respectively connected to the left and right longitudinal rods (311). The left and right ends of the retaining ring (32) are respectively connected to the left and right longitudinal rods (311), and the front and rear ends of the retaining ring (32) are respectively connected to the front and rear transverse rods (312).

6. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 5, characterized in that: The inner wall of the sieve disc (2) is provided with a protruding ring (21).

7. The automatic device for detecting the fineness of the ceramic tile slurry according to any one of claims 2 to 6, characterized in that: The ferrule (32) is a stainless steel ferrule; the sieve disc (2) is a stainless steel sieve disc.

8. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 1, characterized in that: The bottom of the water receiving cavity (11) is provided with a drain outlet (111).

9. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 8, characterized in that: The side wall of the vibrating plate (1) is provided with a drainage trough (12) that is connected to the drain outlet (111). The output end of the drainage trough (12) faces the outside of the vibrating plate (1) and also faces the downward angle.

10. The automatic device for detecting the fineness of the ceramic tile slurry according to claim 1, characterized in that: A flushing pipe (4) is arranged above the screen plate (2), with the outlet of the flushing pipe (4) facing the inner cavity of the screen plate (2).