TV lens appearance inspection jig

Abstract

This utility model relates to a TV lens appearance inspection fixture, including a base, a light strip mounting frame, and a light strip. The light strip mounting frame is fixed to the base and has a feeding notch. The light strip is arranged around the inner wall of the light strip mounting frame and fixed to the inner wall. This TV lens appearance inspection fixture allows for the inspection of TV lenses placed on an inspection fixture with a light strip on the side. This makes defects such as fogging and dust more clearly visible, reducing the difficulty for workers to detect these defects, thereby reducing worker effort and improving inspection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of production tools, and in particular to a fixture for inspecting the appearance of TV lenses. Background Technology

[0002] A TV lens, or television lens, is a lens specifically designed for television backlight systems and other lighting equipment. It is primarily used in the backlight systems of television backlights, advertising light boxes, panel lights, and other similar lighting devices. Through optical principles, it diffuses and homogenizes the light emitted from a light source, thereby improving lighting effects and enhancing visual comfort.

[0003] TV lenses may develop defects during the manufacturing process. These defects can be caused by a variety of factors, including manufacturing processes, material properties, injection molding processes, and optical characteristics. To prevent defective products from leaving the factory, in addition to strictly controlling process parameters and material quality, a dedicated inspection station is set up to manually identify defective TV lenses.

[0004] The current inspection method involves placing the TV lens against a green or white background and visually inspecting it manually under the factory's own lighting. This method is limited in its ability to identify appearance defects such as poor fogging and dust accumulation, resulting in a significant number of defective products leaving the factory and causing customer complaints. Furthermore, it requires inspectors to perform more thorough inspections, leading to decreased inspection efficiency and increased worker fatigue. Utility Model Content

[0005] Based on this, the purpose of this utility model is to provide a TV lens appearance inspection fixture. By placing the TV lens on an inspection fixture with light strips on the side for inspection, the product's fogging defects and dust defects are clearly visible, reducing the difficulty for workers to detect fogging defects and dust defects, thereby reducing the workers' energy consumption and improving inspection efficiency.

[0006] A TV lens appearance inspection fixture includes a base, a light strip mounting frame, and a light strip. The light strip mounting frame is fixed to the base and has a feeding notch. The light strip is arranged around the inner wall of the light strip mounting frame and fixed to the inner wall of the light strip mounting frame.

[0007] The TV lens appearance inspection fixture described in this utility model places the TV lens on an inspection fixture with light strips on the side for inspection, making the product's fogging and dust defects clearer, reducing the difficulty for workers to detect fogging and dust defects, thereby reducing the workers' energy consumption and improving inspection efficiency.

[0008] Furthermore, it also includes colorless glass, which is located within the space enclosed by the light strip mounting frame. The base has an inspection hole, and the colorless glass covers the inspection hole and is fixed to the base. Placing the TV lens on the bottom-hollowed glass further magnifies the product's fogging and dust defects, reducing the difficulty of inspection.

[0009] Furthermore, it also includes a glass limiting frame, which is located between the light strip mounting frame and the base. The bottom side of the glass limiting frame is fixed to the base and forms a glass placement groove. The inspection hole is located at the bottom of the glass placement groove, and the colorless glass mates with the glass placement groove. The glass limiting frame prevents the glass from shifting when the TV lens is moved, thus avoiding interference with the inspection process.

[0010] Furthermore, it also includes a light-shielding part that extends along the direction of the light strip. One side of the light-shielding part is fixed to the light strip mounting frame, and the other side extends towards the light strip until the light-shielding part covers the light strip. The light-shielding part prevents the light from the light strip from directly entering the eyes of the inspection workers, thereby reducing eye strain.

[0011] Furthermore, it also includes a guide section located at the material feeding notch. The bottom of the guide section is fixed to the base, and one side of the guide section is fixed to the light strip mounting frame. The guide section includes a guide slope that slopes from the inside of the light strip mounting frame to the outside. The guide section facilitates workers in quickly and easily pushing the inspected TV lens out of the inspection fixture, reducing inspection difficulty and increasing inspection efficiency.

[0012] Furthermore, the light strip mounting frame has a power cord notch through which the power cord passes and is electrically connected to the light strip. This power cord notch facilitates the installation of the light strip and prevents workers from touching the power cord during inspection.

[0013] Furthermore, it also includes a background panel, which is located within the space enclosed by the light strip mounting frame and fixed to the base. The background panel includes a black area and a white area. Setting up a background panel helps workers identify atomization defects and dust defects. Specifically, the black area of ​​the background panel helps to clearly identify atomization defects, dust defects, and bubble defects, while the white area of ​​the background panel helps to clearly identify black spot defects, discoloration defects, top burst defects, and pull-out defects.

[0014] Furthermore, it also includes a background plate, which is fixed to the lower side of the base and covers the inspection hole. The background plate covering the inspection hole includes a black area and a white area. Placing the background plate below the glass helps workers identify atomization defects and dust defects. Specifically, the black area of ​​the background plate helps to clearly identify atomization defects, dust defects, and bubble defects, while the white area of ​​the background plate helps to clearly identify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0015] Furthermore, the glass limiting frame is the same size and shape as the light strip mounting frame, and the glass limiting frame and the light strip mounting frame are integrally formed. Making the size and shape of the glass limiting frame the same as the light strip mounting frame maximizes the effective inspection range of the fixture and increases worker inspection efficiency.

[0016] Furthermore, the base is a colorless and transparent base, and the light strip mounting frame is a colorless and transparent light strip mounting frame. The use of a colorless and transparent mounting frame increases light transmission, which helps to amplify imperfections such as fogging and dust buildup in the product itself.

[0017] The beneficial effects of this application are as follows:

[0018] 1. Place the TV lens on an inspection fixture with light strips on the side for inspection. This will make the product's fogging and dust defects clearer, reduce the difficulty for workers to detect fogging and dust defects, thereby reducing the workers' energy consumption and improving inspection efficiency.

[0019] 2. Place the TV lens on the glass with a hollowed-out bottom to further magnify the product's fogging and dust defects, reducing the difficulty of inspection.

[0020] 3. Install a glass limiting frame to prevent the glass from shifting when the TV lens is moved, which would affect the inspection process.

[0021] 4. Install light shields to prevent the light from the light strips from shining directly into the eyes of the inspectors, thereby reducing eye strain.

[0022] 5. The guide section allows staff to easily and quickly push the inspected TV lens out of the inspection fixture, reducing inspection difficulty and increasing inspection efficiency.

[0023] 6. A power cord notch is provided to facilitate the installation of the light strips and prevent workers from touching the power cord during inspection.

[0024] 7. Setting up a background board with black and white areas helps workers identify atomization defects and dust defects. Specifically, the black area of ​​the background board helps to clarify atomization defects, dust defects, and bubble defects, while the white area of ​​the background board helps to clarify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0025] 8. Setting up a background board with black and white areas under the glass helps workers identify poor fogging and dust. Specifically, the black area of ​​the background board helps to clarify poor fogging, dust, and bubble defects, while the white area of ​​the background board helps to clarify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0026] 9. Make the size and shape of the glass limiting frame the same as the size and shape of the light strip mounting frame to maximize the effective range of the fixture for inspection and increase the inspection efficiency of workers.

[0027] 10. Use a colorless and transparent mounting frame to increase light transmission, which helps to magnify poor atomization and dust in the product itself.

[0028] To better understand and implement this invention, the following detailed description is provided in conjunction with the accompanying drawings. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of a TV lens appearance inspection fixture according to one embodiment;

[0030] Figure 2 This is a schematic diagram of the structure of a TV lens appearance inspection fixture according to one embodiment;

[0031] Figure 3 This is a top view of a TV lens appearance inspection fixture according to one embodiment;

[0032] Figure 4 This is a front view of a TV lens appearance inspection fixture according to one embodiment;

[0033] Figure 5 This is a top view of a TV lens appearance inspection fixture according to one embodiment;

[0034] Figure 6 This is a front view of a TV lens appearance inspection fixture according to one embodiment;

[0035] The components include: base 1, inspection hole 11, glass limiting frame 2, colorless glass 3, light strip mounting frame 4, material feeding notch 41, power cord notch 42, light strip 5, guide part 6, and light shielding part 7. Detailed Implementation

[0036] It should be understood that the described embodiments are merely some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of the embodiments of this application.

[0037] The terminology used in the embodiments of this application is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of this application. The singular forms “a,” “the,” and “the” used in the embodiments of this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0038] In the following description, when referring to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims. In the description of this application, it should be understood that the terms "first," "second," "third," etc., are used only to distinguish similar objects and are not necessarily used to describe a specific order or sequence, nor should they be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0039] Furthermore, in the description of this application, unless otherwise stated, "multiple" means two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. The character " / " generally indicates that the preceding and following related objects have an "or" relationship.

[0040] It should be understood that the embodiments of this application are not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from their scope. The scope of the embodiments of this application is limited only by the appended claims.

[0041] This utility model provides a TV lens appearance inspection fixture. Please refer to [link / reference]. Figure 1, including a base 1, a glass limiting frame 2, a clear glass 3, a lamp strip 5 mounting frame 4, a lamp strip 5 and two guiding parts 6. In this embodiment, the glass limiting frame 2 is in a "hui" shape. The bottom side of the glass limiting frame 2 is fixed to the top of the base 1 and encloses a glass placement groove. The clear glass 3 is located in the glass placement groove and is in clearance fit with the glass placement groove. During operation, the TV lens is placed on the clear glass 3. The glass limiting frame 2 can prevent the glass from shifting when moving the TV lens on the clear glass 3. The bottom side of the lamp strip 5 mounting frame 4 is fixed to the top side of the glass limiting frame 2, indirectly fixing the lamp strip 5 mounting frame 4 to the base 1 and positioning the glass limiting frame 2 between the lamp strip 5 mounting frame 4 and the base 1. The lamp strip 5 mounting frame 4 has a blanking notch 41 for the TV lens after inspection to be translated out of the inspection fixture. In this embodiment, the size and shape of the lamp strip 5 mounting frame 4 on the glass limiting frame 2 are the same as those of the glass mounting frame directly below it, so as to maximize the effective range for the fixture to conduct inspections and increase the inspection efficiency of workers. The lamp strip 5 is arranged around the inner wall of the lamp strip 5 mounting frame 4 and fixed to the inner wall of the lamp strip 5 mounting frame 4. Both guiding parts 6 are located at the blanking notch 41. The bottom of the guiding part 6 is fixed to the base 1, and one side surface of each of the two guiding parts 6 is fixed to the two end surfaces of the lamp strip 5 mounting frame 4. The guiding part 6 includes a guiding inclined surface facing the inside of the lamp strip 5 mounting frame 4. The guiding inclined surface slopes from the inside of the lamp strip 5 mounting frame 4 to the outside of the lamp strip 5 mounting frame 4, that is, from the inside of the inspection fixture to the outside of the inspection fixture, facilitating the staff to quickly and conveniently push the inspected TV lens out of the inspection fixture, reducing the inspection difficulty and increasing the inspection efficiency. The usage process of a TV lens appearance inspection fixture according to an embodiment of the present invention is as follows: Turn on the lamp strip 5, pour the TV lens to be inspected onto the clear glass 3 inside the lamp strip 5 mounting frame 4, and visually inspect each TV lens one by one. The inspected TV lens is moved out of the blanking notch 41 to the corresponding qualified product collection place or unqualified product collection place. A TV lens appearance inspection fixture according to an embodiment of the present invention inspects the TV lens on an inspection fixture with a lamp strip 5 on the side, making the atomization defect and dust defect of the product itself clearer, reducing the difficulty for workers to detect the atomization defect and dust defect, thereby reducing the energy consumption of workers and improving the inspection efficiency.

[0042] To further improve the inspection efficiency, in one embodiment, please further refer to Figure 2 , the base 1 is provided with an inspection hole 11. The inspection hole 11 is located at the bottom of the glass placement groove and is connected to the glass placement groove. The clear glass 3 covers the inspection hole 11. Placing the TV lens on the glass with a hollow bottom, that is, on the clear glass 3 above the inspection hole 11, can further magnify the atomization defect and dust defect of the product itself and reduce the inspection difficulty.

[0043] To improve the safety of the TV lens appearance inspection fixture, in one embodiment, please further refer to Figure 3 The mounting frame 4 for the light strip 5 has a power cord notch 42, through which the power cord passes and connects to the light strip 5 electrically. The power cord notch 42 facilitates the installation of the light strip 5 and prevents workers from touching the power cord during inspection.

[0044] To improve worker comfort when using the TV lens visual inspection fixture, in one embodiment, please refer to further details. Figure 4 and Figure 5 The TV lens appearance inspection fixture also includes a light-shielding part 7, which extends along the direction of the light strip 5. One side of the light-shielding part 7 is fixed to the mounting frame 4 of the light strip 5, and the other side extends towards the light strip 5 to cover the light strip 5. The light-shielding part 7 is provided to prevent the light from the light strip 5 from directly shining into the eyes of the inspection workers, thereby reducing the workers' eye fatigue.

[0045] In one embodiment, a background plate covering the inspection hole 11 can also be provided on the lower side of the base 1. The background plate covering the inspection hole includes a black area and a white area. Providing a background plate under the glass helps workers identify fogging defects and dust defects. Specifically, the black area of ​​the background plate helps to clarify fogging defects, dust defects, and bubble defects, while the white area of ​​the background plate helps to clarify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0046] In one embodiment, the glass limiting frame 2 and the light strip 5 mounting frame 4 can be integrated.

[0047] To further improve the efficiency of inspection, in one embodiment, the base 1 is a colorless and transparent base 1, the glass limiting frame 2 is a colorless and transparent glass limiting frame 2, and the light strip 5 mounting frame 4 is a colorless and transparent light strip 5 mounting frame 4, so as to increase the light transmission effect and amplify the atomization and dust defects of the product itself.

[0048] For a basic embodiment, please refer to Figure 6 The TV lens appearance inspection fixture consists only of a base 1, a light strip 5 mounting frame 4, and a light strip 5. The light strip 5 mounting frame 4 is directly fixed to the base 1. The light strip 5 mounting frame 4 has a feeding notch 41. The light strip 5 is arranged around the inner wall of the light strip 5 mounting frame 4 and fixed to the inner wall of the light strip 5 mounting frame 4. When setting a background plate on the TV lens appearance inspection fixture in this embodiment, the background plate can be placed inside the light strip 5 mounting frame 4 and fixed to the base 1.

[0049] The beneficial effects of this application are as follows:

[0050] 1. Place the TV lens on the inspection fixture with light strip 5 on the side for inspection. This will make the product's atomization defects and dust defects clearer, reduce the difficulty for workers to detect atomization defects and dust defects, thereby reducing the workers' energy consumption and improving inspection efficiency.

[0051] 2. Place the TV lens on the glass with a hollowed-out bottom to further magnify the product's fogging and dust defects, reducing the difficulty of inspection.

[0052] 3. Set glass limit frame 2 to prevent the glass from shifting when the TV lens is moved, which would affect the inspection work.

[0053] 4. Install a light shield 7 to prevent the light from the light strip 5 from shining directly into the eyes of the inspection workers, thereby reducing the workers' visual fatigue.

[0054] 5. The guide section 6 is provided to facilitate the staff to quickly and easily push the inspected TV lens out of the inspection fixture, reducing the difficulty of inspection and increasing the efficiency of inspection.

[0055] 6. A power cord notch 42 is provided to facilitate the installation of the light strip 5 and to prevent workers from touching the power cord during inspection.

[0056] 7. Setting up a background board with black and white areas helps workers identify atomization defects and dust defects. Specifically, the black area of ​​the background board helps to clarify atomization defects, dust defects, and bubble defects, while the white area of ​​the background board helps to clarify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0057] 8. Setting up a background board with black and white areas under the glass helps workers identify poor fogging and dust. Specifically, the black area of ​​the background board helps to clarify poor fogging, dust, and bubble defects, while the white area of ​​the background board helps to clarify black spot defects, discoloration defects, top burst defects, and pull burst defects.

[0058] 9. Make the size and shape of the glass limiting frame 2 the same as the size and shape of the light strip 5 mounting frame 4, so as to maximize the effective range of the fixture for inspection and increase the inspection efficiency of workers.

[0059] 10. Use a colorless and transparent mounting frame to increase light transmission, which helps to magnify poor atomization and dust in the product itself.

[0060] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and this utility model also intends to include these modifications and variations.

Claims

1. A TV lens appearance inspection jig, characterized by, The device includes a base, a light strip mounting frame, and a light strip. The light strip mounting frame is fixed to the base and has a feeding notch. The light strip is arranged around the inner wall of the light strip mounting frame and fixed to the inner wall of the light strip mounting frame.

2. The TV lens appearance inspection jig according to claim 1, wherein It also includes colorless glass, which is located within the space enclosed by the light strip mounting frame. The base is provided with an inspection hole, and the colorless glass covers the inspection hole and is fixed to the base.

3. The TV lens appearance inspection jig according to claim 2, wherein It also includes a glass limiting frame, which is located between the light strip mounting frame and the base. The bottom side of the glass limiting frame is fixed to the base and forms a glass placement groove. The inspection hole is located at the bottom of the glass placement groove. The colorless glass is fitted into the glass placement groove.

4. The TV lens appearance inspection jig according to claim 1, wherein It also includes a light-shielding part that extends along the direction of the light strip. One side of the light-shielding part is fixed to the light strip mounting frame, and the other side extends toward the light strip to cover the light strip.

5. The TV lens appearance inspection jig according to claim 1, wherein It also includes a guide section located at the material feeding notch. The bottom of the guide section is fixed to the base, and one side of the guide section is fixed to the light strip mounting frame. The guide section includes a guide slope that slopes from the inside of the light strip mounting frame to the outside of the light strip mounting frame.

6. The TV lens appearance inspection jig according to claim 1, wherein The light strip mounting frame has a power cord notch, through which the power cord passes and is electrically connected to the light strip.

7. The TV lens appearance inspection jig according to claim 1, wherein It also includes a background panel, which is located within the space enclosed by the light strip mounting frame and fixed to the base. The background panel includes a black area and a white area.

8. The TV lens appearance inspection fixture of claim 2, wherein, It also includes a background plate, which is fixed to the lower side of the base and covers the inspection hole. The background plate covering the inspection hole includes a black area and a white area.

9. The TV lens appearance inspection jig according to claim 3, wherein The glass limiting frame is the same size and shape as the light strip mounting frame, and the glass limiting frame and the light strip mounting frame are integrated into one piece.

10. The TV lens appearance inspection jig according to claim 1, wherein The base is a colorless and transparent base, and the light strip mounting frame is a colorless and transparent light strip mounting frame.

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