Convenient for monitoring ships using cranes to load and unload cargo from the hold and the safety systems used therein.

By installing a full-range rotating pan-tilt unit and a hemispherical camera on the ship unloader, combined with a wireless bridge and a PLC controller, the problem of insufficient field of view of the ship unloader was solved, realizing safe and reliable monitoring of bilge loading and unloading, and improving operational safety and efficiency.

CN224459874UActive Publication Date: 2026-07-03广州港股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
广州港股份有限公司
Filing Date
2025-07-07
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing ship unloaders and gantry cranes have a narrow field of vision and many blind spots during loading and unloading, making it difficult for operators to judge the surrounding environment and increasing the risk of safety accidents.

Method used

A dome camera is mounted on a fully rotating pan-tilt unit, combined with a wireless bridge and battery pack, to achieve wide-angle monitoring of the bilge. Operational safety is enhanced through a PLC controller and alarm.

Benefits of technology

It enables wide-angle monitoring, reduces installation and maintenance costs, alleviates driver fatigue, improves operational safety and efficiency, and reduces the probability of accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a vessel for convenient monitoring of crane loading and unloading operations at the hull level, comprising: a hull body with a hull, a mounting bracket, a 360-degree rotating pan-tilt unit, a dome camera, a first wireless bridge, and a first windproof safety rope; a portion of the mounting bracket is installed at the edge of the hatch at the top of the hull, and another portion extends above the hatch; the 360-degree rotating pan-tilt unit is mounted on another portion of the mounting bracket; the dome camera is mounted on the rotatable portion of the 360-degree rotating pan-tilt unit, facing inwards into the hull; the first wireless bridge is communicatively connected to the dome camera and is mounted on the mounting bracket or the hull body; a battery pack is electrically connected to the dome camera and is mounted on the hull body. This utility model also proposes a safety system for vessels using a crane for convenient monitoring of hull loading and unloading operations, comprising: the aforementioned vessel, crane, screen, and second wireless bridge. This utility model improves the safety and efficiency of operations.
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Description

Technical Field

[0001] This utility model relates to the technical field of port operation monitoring equipment, specifically to a ship that facilitates monitoring of cranes loading and unloading cargo from the hull and a safety system using it. Background Technology

[0002] In recent years, the industrial monitoring industry has developed rapidly, and the technology of the monitoring industry has also made great progress. It has gradually integrated with other industrial fields, greatly improving productivity, providing convenience for operators, and ensuring safe production.

[0003] Ship unloaders and gantry cranes have become essential loading and unloading equipment in ports due to their simple structure, high maneuverability, fast loading and unloading speed, and convenient operation. However, in recent years, due to various reasons, safety accidents have occurred frequently, causing serious consequences. These accidents mainly involve collisions with nearby personnel and vehicles during operation.

[0004] These accidents are caused not only by subjective factors such as drivers violating driving regulations, failing to observe the surrounding environment, and neglecting to pay attention to the vehicle's driving status, but also by objective factors such as equipment being too high or too large, having too narrow a field of vision, and having too many blind spots, making it difficult for drivers to judge the surrounding environment and operating status. To prevent such accidents, measures need to be taken to enable drivers to obtain real-time information about their surroundings. During operations, if any object or person is detected approaching, the driver must be notified promptly, allowing them sufficient time to assess the situation and take appropriate action. Utility Model Content

[0005] In view of this, it is necessary to propose a vessel and a safety system for conveniently monitoring the loading and unloading of cargo holds by cranes, in order to overcome some of the shortcomings of the aforementioned background technology and solve the following technical problem: how to conveniently and reliably install safety monitoring equipment while ensuring wide-angle monitoring of cargo hold loading and unloading operations.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] This utility model provides a vessel for convenient monitoring of crane loading and unloading operations at the bottom of the hold, the vessel comprising:

[0008] The hull has a hold for transporting cargo, which is loaded and unloaded by a crane;

[0009] The mounting bracket is installed on the hatch edge at the top of the cabin, and the other part of the mounting bracket extends above the hatch of the cabin.

[0010] A fully rotating gimbal is mounted on another part of the mounting bracket;

[0011] A hemispherical camera is mounted on the rotatable part of a pan-tilt head, with the hemispherical camera facing inwards from the cabin.

[0012] The first wireless bridge, which communicates with the dome camera, is mounted on a mounting bracket or the body of the ship.

[0013] The battery pack, electrically connected to the dome camera, is mounted on the hull of the ship.

[0014] The first windproof safety rope has one end connected to the hemispherical camera and the other end connected to the mounting bracket or the main body of the boat.

[0015] Furthermore, a magnet is installed at the bottom of the first wireless bridge. When the first wireless bridge needs to be installed on the hull of the ship, the first wireless bridge is magnetically attracted to the hull by the magnet.

[0016] Furthermore, the vessel also includes:

[0017] The second windproof safety rope has one end connected to the first wireless bridge and the other end connected to the mounting bracket or the hull of the boat.

[0018] Furthermore, the hemispherical camera is equipped with a windshield wiper for wiping the camera lens.

[0019] This utility model also proposes a safety system for ships that facilitates the monitoring of cranes for loading and unloading at the bottom of the hold. This safety system includes:

[0020] Ships that facilitate monitoring of crane loading and unloading at the bilge, as described in any of the above;

[0021] Cranes installed on the port shore;

[0022] The second wireless bridge is communicatively connected to the first wireless bridge, and both the first and second wireless bridges are connected to the wireless network.

[0023] The screen installed in the crane's cab is used to display images captured by a hemispherical camera and transmitted via a second wireless bridge.

[0024] Furthermore, the security system also includes:

[0025] A PLC controller is used to control the crane's movements;

[0026] An alarm is used to sound an alarm when a dangerous situation occurs during loading and unloading; the PLC controller is physically connected to the alarm and the second wireless bridge.

[0027] Furthermore, a second camera is installed at the end of the crane's boom.

[0028] Furthermore, the security system also includes a third wireless bridge; the third wireless bridge is communicatively connected to the second camera and accesses a wireless network.

[0029] Furthermore, the screen installed in the crane's cab is also used to display images captured by a second camera and transmitted via a third wireless bridge.

[0030] The beneficial effects of this utility model are as follows:

[0031] This invention can monitor ship bilge loading and unloading operations from a wide angle and can conveniently and reliably install safety monitoring equipment, reducing installation and maintenance costs and investment. It can also effectively reduce driver fatigue, improve the safety factor of operations, and improve operational efficiency.

[0032] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0033] Figure 1 This is a structural schematic diagram of a ship that facilitates monitoring of crane loading and unloading at the bottom of the hold, according to this utility model.

[0034] Figure 2 This utility model presents a structural principle diagram of a ship safety system that facilitates monitoring of crane loading and unloading at the hull. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be further described clearly and completely below in conjunction with the embodiments of this utility model. It should be noted that the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] It should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] The terms “first,” “second,” “third,” and “fourth” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, the use of “first,” “second,” “third,” and “fourth” to designate a feature may explicitly or implicitly include one or more of that feature.

[0038] Example 1

[0039] like Figure 1 , Figure 2 As shown:

[0040] This embodiment provides a vessel that facilitates monitoring of crane loading and unloading operations at the bottom of the hold. The vessel includes:

[0041] The ship body 8 has a cabin 9 for transporting cargo, which is loaded and unloaded by a crane 11.

[0042] Mounting bracket 3, a part of which is installed at the hatch edge of the top of cabin 9, and the other part of which extends above the hatch of cabin 9.

[0043] The omnidirectional rotating gimbal 7 is mounted on another part of the mounting bracket 3;

[0044] Hemispherical camera 2 is mounted on the rotatable part of the omnidirectional rotating pan-tilt head 7, with the hemispherical camera 2 (shooting direction) facing the interior of the cabin 9;

[0045] The first wireless bridge 1 is connected to the dome camera 2 and is mounted on the mounting bracket 3 or the ship body 8.

[0046] Battery pack 5, electrically connected to hemispherical camera 2, is mounted on the hull 8;

[0047] The first windproof safety rope 4 has one end connected to the hemispherical camera 2 and the other end connected to the mounting bracket 3 or the ship body 8.

[0048] Ideally, a magnet is installed at the bottom of the first wireless bridge 1. When the first wireless bridge 1 needs to be installed on the hull 8, the first wireless bridge 1 is magnetically attracted to the cabin 9 (iron part) by the magnet.

[0049] Ideally, the vessel also includes:

[0050] The second windproof safety rope 6 has one end connected to the first wireless bridge 1 and the other end connected to the mounting bracket 3 or the ship body 8.

[0051] Ideally, the hemispherical camera 2 is equipped with a windshield wiper for wiping the lens.

[0052] Specifically, the dome camera 2 is used for personnel, vehicles, and / or the lifting device of the crane 11 inside the cabin 9. The lifting device of the crane 11 can be an openable, closed, or tilting grab. The dome camera 2 adopts a network high-definition camera with an image resolution of 1080P, variable zoom, automatic light sensing, and automatic focusing functions. It is equipped with a stainless steel wiper, supports fog penetration, shockproof, high and low temperature resistance, waterproof, dustproof, and corrosion-resistant structure. It is also suitable for high voltage electromagnetic fields and can withstand harsh environments. It has an automatic balancing function, is vibration-resistant, waterproof, and windproof, thus achieving clear and interference-free images. In addition, the dome camera 2, together with the omnidirectional rotating pan-tilt head 7, has a horizontal viewing angle of 355° and a vertical viewing angle of 0°-90°. The motorized zoom lens is 2.8-12mm, and the horizontal field of view is 104°-32°. Even if the cabin is 30 to 50 meters deep, it can more intuitively and accurately grasp the distribution of facilities in blind spots such as near the cabin walls, making it safer and more efficient for the driver to grab cargo.

[0053] Specifically, battery pack 5 is a battery carrying case equipped with a large-capacity battery to ensure long-term continuous operation, and has a variety of power supply interfaces to adapt to different specifications of marine sockets.

[0054] Specifically, the first wireless bridge 1 has a built-in wide-angle antenna, which can achieve wireless communication even in the case of small-scale obstruction, ensuring the stability of the monitoring image and enabling long-distance stable transmission of video network signals with a bandwidth of up to 10M.

[0055] Example 2

[0056] Example 2 is a further optimization of Example 1;

[0057] like Figure 1 , Figure 2 As shown:

[0058] This embodiment further proposes a safety system for ships that utilizes a crane for convenient monitoring of loading and unloading at the bottom of the hold. This safety system includes:

[0059] A ship that facilitates monitoring of crane loading and unloading at the bilge, as described in any of the technical solutions in Embodiment 1 above;

[0060] Crane 11 is installed on the port shore;

[0061] The second wireless bridge (not shown in the attached diagram) is communicatively connected to the first wireless bridge 1. Both the first wireless bridge 1 and the second wireless bridge are connected to the wireless network.

[0062] The screen installed in the operator's cab of the crane 11 is used to display images captured by the dome camera 2 and transmitted via the second wireless bridge.

[0063] Ideally, the security system also includes:

[0064] The PLC controller (not shown in the attached diagram) is used to control the movement of crane 11;

[0065] An alarm (not shown in the attached diagram) is used to sound an alarm when a dangerous situation occurs during loading and unloading; the PLC controller is physically connected to the alarm and the second wireless bridge.

[0066] Ideally, a second camera 10 is provided at the end of the boom of the crane 11.

[0067] Ideally, the security system also includes a third wireless bridge (not shown in the attached diagram); the third wireless bridge is communicatively connected to the second camera 10 and accesses a wireless network.

[0068] Ideally, the screen located in the crane's cab is also used to display images captured by a second camera and transmitted via a third wireless bridge.

[0069] The security system described in this embodiment also has the following advantages:

[0070] 1. Improve work efficiency and accuracy;

[0071] Intuitive monitoring: The hemispherical camera 2 installed at the front of the crane 11 and at the hatch allows the operator of the large port crane 11 to have a direct view of the interior of the ship's hold 9 without relying on external instructions, thus enabling faster and more accurate grabbing and placement of cargo.

[0072] Precise positioning: The system enables drivers to have a precise understanding of the cargo's location, allowing them to accurately lower the bucket, reducing the need for repetitive operations and adjustments, and significantly improving operational efficiency;

[0073] 2. Enhance operational safety

[0074] Reduced accidents: Because the driver can clearly observe the position of cargo, personnel and other machinery inside hold 9, the risk of collisions and crushing accidents during operations is greatly reduced.

[0075] Eliminating blind spots: This system reduces blind spots in cabin 9, allowing the operator to be more careful and avoid improper operation of personnel or equipment;

[0076] 3. Improve adaptability to the working environment

[0077] Enhanced stability in harsh environments: The dome camera 2 has an IP66 protection rating, enabling it to work stably in the harsh environment of the port, unaffected by external factors such as wind and rain;

[0078] Stable transmission over long distances: Utilizing 2.4G and 5G wireless communication technologies, stable transmission of video signals can be ensured even when the hatch and the control room are far apart.

[0079] 4. Reduce operating costs

[0080] Reduced maintenance and accident costs: Because the system improves operational safety and accuracy, it reduces the probability of equipment damage and accidents, thereby lowering maintenance costs and potential accident compensation costs;

[0081] Saves labor costs: The system enables unmanned command operations, reducing the need for on-site command personnel and thus saving labor costs;

[0082] 5. System flexibility and compatibility

[0083] Portability: The design of the hemispherical camera 2 and the miniaturized battery pack 5 makes the system easy to carry and deploy quickly, suitable for a variety of ships and operating environments;

[0084] Easy to set up: It is easy to connect to the existing video surveillance system without the need for additional investment in building a surveillance system, saving money and time.

[0085] 6. Ease of use

[0086] Remote control capability: The system allows for convenient and quick adjustment of the camera's angle and focus to obtain the optimal monitoring perspective;

[0087] Offers diverse power supply options: The system provides multiple power supply interfaces to adapt to the power standards of different ships, and the large-capacity battery ensures long-term continuous operation.

[0088] Through the aforementioned advantages, this not only improves the efficiency and safety of ship operations, but also brings economic savings to port operations, while enhancing the flexibility and convenience of port operations.

[0089] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A vessel for facilitating monitoring of loading and unloading of a cargo hold by a crane, characterized in that, The vessel includes: The hull has a hold for transporting cargo, which is loaded and unloaded by a crane; The mounting bracket is installed on the hatch edge at the top of the cabin, and the other part of the mounting bracket extends above the hatch of the cabin. A fully rotating gimbal is mounted on another part of the mounting bracket; A hemispherical camera is mounted on the rotatable part of a pan-tilt head, with the hemispherical camera facing inwards from the cabin. The first wireless bridge, which communicates with the dome camera, is mounted on a mounting bracket or the body of the ship. The battery pack, electrically connected to the dome camera, is mounted on the hull of the ship. The first windproof safety rope has one end connected to the hemispherical camera and the other end connected to the mounting bracket or the main body of the boat.

2. A vessel for easy monitoring of loading and unloading of cargo holds by cranes according to claim 1, characterized in that, The bottom of the first wireless bridge is equipped with a magnet. When the first wireless bridge needs to be installed on the hull of the ship, the first wireless bridge is magnetically attracted to the hull by the magnet.

3. A vessel for easy monitoring of loading and unloading of cargo holds by cranes, according to claim 1, characterized in that, The vessel also includes: The second windproof safety rope has one end connected to the first wireless bridge and the other end connected to the mounting bracket or the hull of the boat.

4. A vessel for easy monitoring of loading and unloading of cargo holds by cranes according to claim 1, characterized in that, The hemispherical camera is equipped with a windshield wiper for wiping the lens.

5. A safety system for a vessel with a crane for handling a cargo tank, characterized in that The security system includes: A vessel for convenient monitoring of loading and unloading of cargo using a crane, as described in any one of claims 1-4; Cranes installed on the port shore; The second wireless bridge is communicatively connected to the first wireless bridge, and both the first and second wireless bridges are connected to the wireless network. The screen installed in the crane's cab is used to display images captured by a hemispherical camera and transmitted via a second wireless bridge.

6. The safety system for ships that facilitates monitoring the loading and unloading of cargo by cranes according to claim 5, characterized in that, The security system also includes: A PLC controller is used to control the crane's movements; An alarm is used to sound an alarm when a dangerous situation occurs during loading and unloading; the PLC controller is physically connected to the alarm and the second wireless bridge.

7. The safety system for a vessel handling cargo with a crane according to claim 5, characterized in that, A second camera is installed at the end of the crane's boom.

8. A safety system for a vessel for which a crane is used for loading and unloading of a cargo hold, according to claim 7, characterized in that, The security system also includes a third wireless bridge; the third wireless bridge is communicatively connected to the second camera and accesses a wireless network.

9. A safety system for a vessel for which a crane is used for loading and unloading of a cargo hold, according to claim 8, characterized in that, The screen installed in the crane's cab is also used to display images captured by a second camera and transmitted via a third wireless bridge.