A kind of mushroom stick loading mechanism and edible mushroom stick processing machine

Abstract

The utility model relates to the technical field of fungus stick production, specifically relates to a fungus stick loading mechanism, including mobile sliding seat, the outer wall top of mobile sliding seat is provided with the bearing seat, the outer wall of bearing seat is provided with the forming sleeve that carries out the forming to fungus stick, the outer wall top of bearing seat and the corresponding position department with forming sleeve all are provided with the fixed part that carries out the fixation to forming sleeve, the utility model discloses, through the setting of sleeve axle, bottom extrusion head and cooperation upper side clamping rod and arc clamping block can fix multiple forming sleeves in the outer wall top of bearing seat, when adding material, can continuously add material through the rotation of forming sleeve to the below of extruder discharge port in proper order, and then through the movement of bearing seat to the below of gantry makes a plurality of upper extrusion heads can cooperate bottom extrusion head and carry out the extrusion forming to fungus stick material, and more fungus sticks can be processed at a time through the above -mentioned mode, thereby can improve the production efficiency of fungus stick.

Description

Technical Field

[0001] This utility model relates to the field of mushroom stick production technology, specifically to a mushroom stick loading mechanism and an edible mushroom stick processing machine. Background Technology

[0002] A mushroom substrate stick, also called a spawn stick or substrate stick, is a culture medium carrier used for cultivating and propagating fungi (such as mushrooms and shiitake mushrooms). It is usually made from sawdust, straw, wheat straw, or other organic materials through special processing, and inoculated with mycelium. Under suitable temperature, humidity, and ventilation conditions, the substrate stick can promote the growth and reproduction of mycelium, eventually forming mushrooms.

[0003] In existing technologies, the production of mushroom sticks usually involves personnel using equipment to squeeze mushroom stick materials into a molding mold, and then applying pressure to both ends of the molding mold to form mushroom sticks from the mixed materials. However, in the existing mushroom stick production process, the length of the mushroom sticks produced varies, which means that mushroom sticks are often produced individually, thus affecting the production efficiency of mushroom sticks. Therefore, there are still shortcomings in its use.

[0004] In conclusion, it is very necessary to invent a mushroom substrate loading mechanism and an edible mushroom substrate processing machine. Utility Model Content

[0005] To address this issue, this utility model provides a mushroom stick loading mechanism and an edible mushroom stick processing machine, which solves the problem that the production efficiency of mushroom sticks is often affected because the length of the mushroom sticks varies, resulting in individual production of each stick.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a mushroom stick loading mechanism, including a movable slide, a support seat is provided above the top of the outer wall of the movable slide, a forming sleeve for shaping the mushroom stick is provided on the outer wall of the support seat, and a fixing component for fixing the forming sleeve is provided at the top of the outer wall of the support seat and at a position corresponding to the forming sleeve.

[0007] Preferably, a movable guide rail is provided below the bottom of the outer wall of the bearing seat and at the position corresponding to the bottom support foot of the movable slide. The bottom of the outer wall of the movable slide is slidably connected to the top of the outer wall of the movable guide rail by opening a strip groove.

[0008] Preferably, a rotary motor is fixed at the center of the bottom end of the outer wall of the movable slide, and the top output shaft of the rotary motor passes through the top end of the outer wall of the movable slide and is fixedly connected to the center of the bottom end of the outer wall of the support seat.

[0009] Preferably, each of the outer walls of the bearing seat is fixed with a supporting slide column, and the multiple supporting slide columns are evenly arranged in a ring array on the outside of the rotating shaft of the rotary motor. The top of the outer wall of the movable slide seat is provided with an annular groove at the position corresponding to the bottom of the supporting slide column, and the bottom of the supporting slide column is slidably connected to the inner wall of the annular groove.

[0010] Preferably, the fixing component includes a sleeve shaft, and multiple sleeve shafts are arranged in a ring array on the top of the outer wall of the bearing seat. The top of the outer wall of each sleeve shaft is slidably connected to a bottom extrusion head, and the outer side of the bottom extrusion head is slidably connected to the bottom of the inner side of the forming sleeve.

[0011] Preferably, both sides of the outer wall of the sleeve shaft are threadedly connected to adjusting screws through threaded holes. One end of the adjusting screw inserted into the sleeve shaft is rotatably connected to a toothed plate. The outer side of the bottom extrusion head and the position corresponding to the toothed plate are provided with anti-slip grooves. The outer side of the toothed plate engages with the toothed grooves.

[0012] Preferably, the top of the outer wall of the bearing seat and both sides of the sleeve shaft are hinged with side clamping rods, and the end of each side clamping rod away from the bearing seat is hinged with an arc-shaped clamping block for clamping and fixing the outer wall of the molded sleeve. The two arc-shaped clamping blocks are fixedly connected by bolts.

[0013] A mushroom substrate processing machine includes a substrate loading mechanism and an extruder. The extruder is located above the top of the outer wall of a movable slide. Support legs are provided at the bottom of the outer wall of the extruder. A mixing tank is installed at the top feed end of the extruder, and a stirring motor for stirring is installed at the top of the mixing tank.

[0014] Preferably, both sides of the inner wall of the extruder are rotatably connected to a spiral extrusion blade via bearing seats, and an extrusion motor for driving the spiral extrusion blade to rotate is fixed on one side of the outer wall of the extruder. The discharge port of the extruder located away from the extrusion motor is located above the forming sleeve.

[0015] Preferably, a gantry frame is also provided on one side of the outer wall of the extruder. A forming hydraulic cylinder is fixed at the top of the outer wall of the gantry frame and at a position corresponding to the forming sleeve. The bottom output end of the forming hydraulic cylinder passes through the bottom end of the outer wall of the gantry frame and is fixed with an upper extrusion head.

[0016] The beneficial effects of this utility model are:

[0017] In this invention, multiple sets of forming sleeves can be fixed to the top of the outer wall of the support seat by means of a sleeve shaft, a bottom extrusion head, and an upper clamping rod and an arc-shaped clamping block. During material feeding, the forming sleeves can be rotated sequentially to the bottom of the extruder discharge port to continuously feed material. Then, by moving the support seat to the bottom of the gantry frame, the multiple sets of upper extrusion heads can work with the bottom extrusion head to extrude and form the mushroom stick material. In this way, more mushroom sticks can be processed at once, thereby improving the production efficiency of mushroom sticks and making it convenient for personnel to use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the external structure of the present invention viewed from the front.

[0019] Figure 2 This is a schematic diagram of the overall structure of the movable slide block in this utility model, viewed from the front.

[0020] Figure 3 This is a cross-sectional view of the sleeve shaft in the front view of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the midsole extrusion head of this utility model.

[0022] In the diagram: 100, Extruder; 110, Spiral Extrusion Blade; 120, Mixing Tank; 130, Agitator Motor; 140, Extrusion Motor; 200, Moving Guide Rail; 210, Moving Slide; 220, Bearing Seat; 230, Side Clamping Rod; 231, Arc-shaped Clamping Block; 240, Rotary Motor; 250, Sleeve Shaft; 251, Bottom Extrusion Head; 260, Adjusting Screw; 261, Toothed Plate; 300, Forming Sleeve; 400, Gantry; 410, Forming Hydraulic Cylinder; 420, Upper Extrusion Head. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] See attached document Figures 1-4This utility model provides a mushroom substrate loading mechanism, including a movable slide 210. A support seat 220 is provided above the top of the outer wall of the movable slide 210. Movable guide rails 200 are provided at the bottom of the outer wall of the support seat 220 and at positions corresponding to the bottom support feet of the movable slide 210. The bottom of the outer wall of the movable slide 210 is slidably connected to the top of the outer wall of the movable guide rails 200 via a strip-shaped groove. The movable guide rails 200 are provided to facilitate personnel to push them between the extruder 100 and the gantry 400. A rotary motor 240 is fixed at the center of the bottom of the outer wall of the movable slide 210. The top output shaft of the rotary motor 240 passes through the top of the outer wall of the movable slide 210 and connects with the outer wall of the support seat 220. The bottom center of the wall is fixedly connected, and the rotary motor 240 can drive the bearing seat 220 to rotate after being powered on. The bottom of the outer wall of the bearing seat 220 is fixed with a support slide column. Multiple support slide columns are evenly arranged on the outside of the rotating shaft of the rotary motor 240 in a ring array. The support slide column can support other parts of the outer wall of the bearing seat 220, thereby distributing the compressive force on the bearing seat 220 and preventing damage to the bearing seat 220 during the compression process. The top of the outer wall of the movable slide 210 is provided with an annular groove at the position corresponding to the bottom of the support slide column. The bottom of the support slide column is slidably connected to the inner wall of the annular groove. The annular groove is provided so as not to affect the rotation of the bearing seat 220.

[0025] The outer wall of the support base 220 is provided with a forming sleeve 300 for shaping the mushroom log. At the top of the outer wall of the support base 220 and at positions corresponding to the forming sleeve 300, fixing components are provided to secure the forming sleeve 300. These fixing components include shafts 250, and multiple shafts 250 are arranged in a circular array at the top of the outer wall of the support base 220. A bottom extrusion head 251 is slidably connected to the top of the outer wall of each shaft 250. The outer side of the bottom extrusion head 251 is slidably connected to the bottom of the inner side of the forming sleeve 300. The forming sleeve 300 is fitted onto the outer wall of the bottom extrusion head 251, allowing the bottom extrusion head 251 to seal the bottom end of the forming sleeve 300. The bottom extrusion head 251 can slide up and down on the inner wall of the sleeve shaft 250, allowing personnel to adjust its height according to the desired length of the mushroom logs. Adjusting screws 260 are threaded onto both sides of the outer wall of the sleeve shaft 250 via threaded holes. The ends of the adjusting screws 260 inserted into the sleeve shaft 250 are rotatably connected to teeth. The outer wall side of the toothed plate 261 and the bottom extrusion head 251, and at positions corresponding to the toothed plate 261, are provided with anti-slip toothed grooves. The outer wall side of the toothed plate 261 engages with the toothed grooves. Personnel can move the toothed plate 261 by rotating the adjusting screw 260. The engagement of the toothed plate 261 with the toothed grooves allows the toothed plate 261 to fix the bottom extrusion head 251. The outer wall of the adjusting screw 260 is also threaded with a locking nut for fixing. The top of the outer wall of the bearing seat 220 is located at... Side clamping rods 230 are hinged to both sides of the sleeve shaft 250. The end of the side clamping rods 230 away from the bearing seat 220 is hinged to an arc-shaped clamping block 231 for clamping and fixing the outer wall of the forming sleeve 300. The two arc-shaped clamping blocks 231 are fixedly connected by bolts. The side clamping rods 230 can drive the arc-shaped clamping blocks 231 to move. The arc-shaped clamping blocks 231 can clamp the outer wall of the forming sleeve 300, so that the arc-shaped clamping blocks 231 can clamp and fix the outer wall of the forming sleeve 300 after closing.

[0026] A mushroom substrate processing machine includes a substrate loading mechanism and an extruder 100. The extruder 100 is positioned above the top of the outer wall of a movable slide 210. Support legs are provided at the bottom of the outer wall of the extruder 100. A mixing tank 120 is installed at the top feed end of the extruder 100. A stirring motor 130 is installed at the top of the mixing tank 120. A stirring rod (existing technology, not shown in the figure) is rotatably connected to the interior of the mixing tank 120 and below the stirring motor 130 via bearing seats. The mixing tank 120 mixes the materials added inside by rotating the stirring rod after the stirring motor 130 is powered on. Both sides of the inner wall of the extruder 100 are rotatably connected to spiral extrusion blades 110 via bearing seats. An extrusion motor 140, which drives the spiral extrusion blades 110 to rotate, is fixed to one side of the outer wall of the extruder 100. The discharge port of the extruder 100, located away from the extrusion motor 140, is situated above the forming sleeve 300. The mixed mushroom spawn in the mixing tank 120... The material can fall into the extruder 100, and the extrusion motor 140, when energized, drives the spiral extrusion blade 110 to rotate, thereby extruding the mushroom substrate material inside the extruder 100 through the discharge port on the right side into the forming sleeve 300. A gantry frame 400 is also provided on one side of the outer wall of the extruder 100. A forming hydraulic cylinder 410 is fixed at the top of the outer wall of the gantry frame 400 and at a position corresponding to the forming sleeve 300. The bottom output end of the forming hydraulic cylinder 410 passes through the gantry frame 400. The bottom of the outer wall is fixed with an upper extrusion head 420. After all the material in the forming sleeves 300 has been added, the personnel can move the movable slide 210 and the support seat 220 to the bottom of the gantry 400, so that the upper end of the forming sleeve 300 is aligned with the upper extrusion head 420. The gantry 400 can be controlled to extend its bottom end under the action of the hydraulic cylinder, so that the upper extrusion head 420 can extend from the top of the forming sleeve 300 to press the internal mushroom stick material, thereby producing mushroom sticks.

[0027] The usage process of this utility model is as follows: Those skilled in the art can first assemble the device according to the above description, then connect all electrical equipment to an external power supply, and control the operation of the device through an external controller. The control programs of all electrical equipment are edited by the production personnel in advance before production. This utility model does not make any technical improvements here, but only assumes that it can normally meet the needs of personnel.

[0028] Personnel need to add the mushroom substrate material to the mixing tank 120 according to the specified ratio through the feeding pipe at the top of the mixing tank 120. Then, the stirring rod is driven by the stirring motor 130 to rotate and evenly mix the mushroom substrate material. After mixing, the mushroom substrate material can fall into the extruder 100 (a valve can be installed at the connection end between the mixing tank 120 and the extruder 100 for control). At the same time, personnel can first adjust the length of the mushroom substrate to be prepared, and then loosen the adjusting screw 260 to separate the toothed plate 261 from the outer wall of the bottom extrusion head 251. Then, the height position of the bottom extrusion head 251 can be moved according to the length of the mushroom substrate. After completion, the adjusting screw can be tightened. Rod 260 causes the toothed plate 261 to press and fix the bottom extrusion head 251, while tightening the locking nut to fix the adjusting screw 260. After completion, the operator can take out the forming sleeve 300 of the required length and put the forming sleeve 300 on the outer wall of the bottom extrusion head 251. After placement, the arc-shaped clamp 231 can be rotated to lock it on the side of the outer wall of the forming sleeve 300. Then, the bolt is removed and the arc-shaped clamp 231 is tightened to fix it, so that the forming sleeve 300 is on the top of the outer wall of the bearing seat 220. Then, the operator can move the movable slide 210 and the bearing seat 220 to below the discharge port, and then... Secure the movable slide block 210 to the underside of the extruder 100 using bolts or other fasteners. Afterward, the operator can power on the extrusion motor 140 to drive the spiral extrusion blade 110 to rotate, allowing the spiral extrusion blade 110 to extrude the mushroom substrate material through the discharge port into the forming sleeve 300. Once material has been added to one set of forming sleeves 300, the operator can power on the rotating motor 240 to drive the carrier seat 220 to rotate, ensuring the next forming sleeve 300 is positioned below the discharge port. Continue until all forming sleeves 300 are filled with mushroom substrate material. Afterward, the operator can loosen the fasteners and then push the movable slide block 210 to move. The slide block 210 is then secured again with fasteners below the gantry frame 400. Personnel can then use the hydraulic cylinder to push the upper extrusion head 420 downwards via the forming hydraulic cylinder 410. This allows the upper extrusion head 420 to extend from the top of the forming sleeve 300, enabling it to work in conjunction with the bottom extrusion head 251 to extrude the mushroom substrate material. The material is then extruded and shaped within the substrate. After completion, the forming hydraulic cylinder 410 retracts, resetting the upper extrusion head 420. Personnel then disassemble the arc-shaped clamp 231 and remove the forming sleeve 300, allowing the extruded mushroom substrate to be removed.

[0029] The above description is merely a preferred embodiment of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A mushroom substrate loading mechanism, characterized in that: The device includes a movable slide (210), and a support seat (220) is provided above the top of the outer wall of the movable slide (210). A forming sleeve (300) for shaping the mushroom stick is provided on the outer wall of the support seat (220). Fixing components for fixing the forming sleeve (300) are provided at the top of the outer wall of the support seat (220) and at positions corresponding to the forming sleeve (300).

2. The mushroom substrate loading mechanism according to claim 1, characterized in that: A movable guide rail (200) is provided at the bottom of the outer wall of the bearing seat (220) and at the position corresponding to the bottom support foot of the movable slide (210). The bottom of the outer wall of the movable slide (210) is slidably connected to the top of the outer wall of the movable guide rail (200) by opening a strip groove.

3. The mushroom substrate loading mechanism according to claim 1, characterized in that: A rotary motor (240) is fixed at the center of the bottom of the outer wall of the movable slide (210). The top output shaft of the rotary motor (240) passes through the top of the outer wall of the movable slide (210) and is fixedly connected to the center of the bottom of the outer wall of the bearing seat (220).

4. The mushroom substrate loading mechanism according to claim 3, characterized in that: The bottom of the outer wall of the bearing seat (220) is fixed with a support slide column. The multiple support slide columns are evenly arranged in a ring array on the outside of the rotating shaft of the rotary motor (240). The top of the outer wall of the movable slide (210) is provided with an annular groove at the position corresponding to the bottom of the support slide column. The bottom of the support slide column is slidably connected to the inner wall of the annular groove.

5. The mushroom substrate loading mechanism according to claim 1, characterized in that: The fixing component includes a sleeve shaft (250), and multiple sleeve shafts (250) are arranged in a ring array on the top of the outer wall of the bearing seat (220). The top of the outer wall of each sleeve shaft (250) is slidably connected to a bottom extrusion head (251), and the outer wall side of each bottom extrusion head (251) is slidably connected to the bottom of the inner wall side of the forming sleeve (300).

6. The mushroom substrate loading mechanism according to claim 5, characterized in that: Both sides of the outer wall of the sleeve shaft (250) are threaded with adjusting screws (260) through threaded holes. One end of the adjusting screw (260) inserted into the sleeve shaft (250) is rotatably connected to a toothed plate (261). The outer side of the bottom extrusion head (251) and the corresponding position of the toothed plate (261) are provided with anti-slip grooves. The outer side of the toothed plate (261) engages with the toothed grooves.

7. The mushroom substrate loading mechanism according to claim 6, characterized in that: Side clamping rods (230) are hinged to the top of the outer wall of the bearing seat (220) and to both sides of the sleeve shaft (250). The side clamping rods (230) away from the bearing seat (220) are hinged to an arc-shaped clamping block (231) for clamping and fixing the outer wall of the molded sleeve (300). The two arc-shaped clamping blocks (231) are fixedly connected by bolts.

8. A processing machine for edible mushroom substrate, characterized in that: The mushroom substrate loading mechanism according to any one of claims 1-7 further includes an extruder (100), the extruder (100) being disposed above the top of the outer wall of the movable slide (210), the bottom of the outer wall of the extruder (100) being provided with support legs, a mixing tank (120) being installed at the top feed end of the extruder (100), and a stirring motor (130) for stirring being installed at the top of the mixing tank (120).

9. The edible mushroom substrate processing machine according to claim 8, characterized in that: The inner walls of the extruder (100) are rotatably connected to spiral extrusion blades (110) via bearing seats on both sides. An extrusion motor (140) for driving the spiral extrusion blades (110) to rotate is fixed on one side of the outer wall of the extruder (100). The discharge port of the extruder (100) located away from the extrusion motor (140) is located above the forming sleeve (300).

10. The edible mushroom substrate processing machine according to claim 9, characterized in that: A gantry (400) is also provided on one side of the outer wall of the extruder (100). A forming hydraulic cylinder (410) is fixed at the top of the outer wall of the gantry (400) and at the position corresponding to the forming sleeve (300). The bottom output end of the forming hydraulic cylinder (410) passes through the bottom end of the outer wall of the gantry (400) and is fixed with an upper extrusion head (420).

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