A brush ribbon attachment apparatus

By designing a brush webbing bonding equipment, which utilizes drive modules such as servo motors and cylinders to achieve automated spiral bonding, the problem of high difficulty and low efficiency in manual bonding is solved, thereby improving the production efficiency of tapered tube brushes.

CN224461295UActive Publication Date: 2026-07-07ZHEJIANG HORSEPOWER BRUSH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG HORSEPOWER BRUSH CO LTD
Filing Date
2025-08-01
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In the production process of tapered tube brushes, manually attaching the brush webbing to the tapered tube body is difficult and inefficient.

Method used

Design a brush webbing bonding device that uses servo motors and cylinders to achieve automated spiral bonding of brush webbing. The servo motor drives the conical tube to rotate and the feed rail to move, while the cylinder controls the webbing to hold and position, thus achieving automated bonding.

Benefits of technology

It replaces manual operation, improves the bonding efficiency and accuracy of the brush weave to the tapered tube, and reduces the difficulty of manual operation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224461295U_ABST
    Figure CN224461295U_ABST
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Abstract

The utility model discloses a kind of brush ribbon attaching equipment, including rack, fixed seat is fixed on the rack, main positioning head is rotatably installed on the fixed seat, the main positioning head is rotated using power module, slidingly connected with movable seat on the rack, the movable seat is moved using drive module one, rotatably installed with from positioning head on the movable seat, regulating seat is equipped on the rack, the regulating seat is moved using drive module two, the regulating seat is connected with the support of adjustable angle, the support lower part is fixed with feed rail, the support upper part is fixed with down pressure cylinder, the piston rod end of the down pressure cylinder is fixed with the limit strip matched with feed rail, the main positioning head is also fixed with corner down pressure cylinder for holding the end of brush ribbon.
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Description

Technical Field

[0001] This utility model belongs to the field of mechanical technology and relates to a brush webbing bonding device. Background Technology

[0002] In the production process of conical tube brushes, individual brush webbing strips need to be attached to the conical tube body. Because the product is conical, the brush webbing must be attached to the conical tube body in a spiral pattern, which is difficult and inefficient to do manually. Therefore, designing a brush webbing attachment device to solve these problems is particularly necessary. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a brush tape bonding device.

[0004] To achieve the above objectives, the technical solution of this utility model is: a brush webbing bonding device, comprising a frame, characterized in that a fixed seat is fixedly connected to the frame, a main positioning head is rotatably mounted on the fixed seat, the main positioning head is rotated by a power module, a movable seat is slidably connected to the frame, the movable seat is moved by a drive module one, a secondary positioning head is rotatably mounted on the movable seat, an adjustment seat is provided on the frame, the adjustment seat is moved by a drive module two, an angle-adjustable bracket is connected to the adjustment seat, a feeding rail is fixedly fixed to the lower part of the bracket, a pressing cylinder is fixedly connected to the upper part of the bracket, a limiting strip cooperating with the feeding rail is fixedly connected to the piston rod end of the pressing cylinder, and a corner pressing cylinder for pressing the end of the brush webbing is also fixedly connected to the main positioning head.

[0005] The power module includes a servo motor, a main pulley, a slave pulley, and a synchronous belt. The servo motor is connected to a fixed base via a height-adjustable adjustment block. The main pulley is fixed to the output shaft of the servo motor. The slave pulley is fixed to the main positioning head. The synchronous belt is sleeved between the main pulley and the slave pulley.

[0006] The drive module includes a guide rail, a slider, and a drive cylinder. The guide rail is fixedly connected to the frame, the slider is slidably connected to the guide rail, the movable seat is fixedly connected to the slider, and the drive cylinder is fixedly connected to the frame. The piston rod end of the drive cylinder is fixedly connected to the movable seat.

[0007] The second drive module includes an inclined mounting plate, a second guide rail, a third guide rail, a second slider, a third slider, a second cylinder, a second servo motor, a lead screw, and a nut. The inclined mounting plate is fixed to the frame. The second guide rail is fixed to the inclined mounting plate. The second slider is slidably connected to the second guide rail. A middle platform is fixed to the second slider. The lead screw is rotatably mounted on the inclined mounting plate and is parallel to the second guide rail. The nut is threaded onto the lead screw and is connected to the middle platform via a nut seat. The second servo motor is fixed to the inclined mounting plate. The output shaft of the second servo motor is fixedly connected to the lead screw. The third guide rail is fixedly connected to the middle platform and is perpendicular to the second guide rail. The third slider is slidably connected to the third guide rail. The control seat is fixedly connected to the third slider. The second cylinder is fixedly connected to the middle platform, and the piston rod end of the second cylinder is fixedly connected to the control seat.

[0008] A discharge roller is also horizontally installed on the feeding rail; an auxiliary block is also installed on the limiting bar, and the auxiliary block has a discharge notch.

[0009] The upper part of the bracket is also fixedly connected to a guide sleeve, and a guide post is slidably connected to the guide sleeve. The guide post and the limiting strip are fixedly connected.

[0010] By adopting the above technical solution, the beneficial effects of this utility model are:

[0011] This invention involves installing a tapered tube between the main positioning head and the slave positioning head, placing the brush webbing between the feeding rail and the limiting strip, and using cylinder two to bring the intermediate platform closer to the tapered tube, thereby positioning the exposed front end of the brush webbing above the tapered tube. The working arm of the corner pressing cylinder presses the exposed front end of the brush webbing onto the tapered tube, and using servo motor one to rotate the tapered tube while simultaneously using servo motor two to move the feeding rail. This allows the brush webbing to be attached to the tapered tube in a specific spiral shape, replacing manual attachment. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the removed portion of this utility model. Figure 1 ;

[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the removed portion of this utility model. Figure 2 ;

[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of the removed portion of this utility model. Figure 3 ;

[0016] In the diagram, 1. Frame; 2. Movable seat; 3. Positioning head; 4. Bracket; 5. Pressing cylinder; 6. Restriction bar; 7. Feed rail; 7a. Outlet roller; 8. Corner pressing cylinder; 9. Main positioning head; 10. Fixed seat; 11. Guide rail one; 12. Drive cylinder one; 13. Slider one; 14. Servo motor one; 15. Adjusting block; 16. Drive pulley; 17. Synchronous belt; 18. Servo motor two; 19. Inclined mounting plate; 20. Nut seat; 21. Guide rail two; 22. Slider two; 23. Intermediate platform; 24. Cylinder two; 25. Guide rail three; 26. Slider three; 27. Lead screw; 28. Adjustment seat; 29. ​​Guide sleeve; 30. Guide post; 31. Auxiliary block; 31a. Outlet notch; 32. Nut. Detailed Implementation

[0017] To further explain the technical solution of this utility model, the following detailed description is provided through specific embodiments.

[0018] like Figure 1-4As shown, this brush webbing bonding equipment includes a frame 1, a fixed base 10 fixedly connected to the frame 1, and a main positioning head 9 rotatably mounted on the fixed base 10. The main positioning head 9 is rotated by a power module, and the main positioning head 9 matches the internal shape of the conical tube body, which is a conventional structure. A movable base 2 is slidably connected to the frame 1, and the movable base 2 is moved by a drive module. A secondary positioning head 3 is rotatably mounted on the movable base 2. Specifically, the drive module includes a guide rail 11, a slider 13, and a drive cylinder 12. Guide rail 11 is fixedly connected to frame 1, slider 13 is slidably connected to guide rail 11, movable seat 2 is fixedly connected to slider 13, and drive cylinder 12 is fixedly connected to frame 1. The piston rod end of drive cylinder 12 is fixedly connected to movable seat 2. Using this structure, by fitting the tapered tube onto the main positioning head 9, drive cylinder 12 moves movable seat 2, which in turn moves the slave positioning head 3, thereby positioning the tapered tube between the main positioning head 9 and the slave positioning head 3. The main positioning head 9 can then... The conical tube body is rotated as needed; the frame 1 is equipped with an adjustment seat 28, which is moved by a drive module 2. An angle-adjustable bracket 4 is connected to the adjustment seat 28. In this embodiment, the bracket 4 can be adjusted relative to the adjustment seat 28, which is a conventional structure; a feeding rail 7 is fixed to the lower part of the bracket 4, and a pressing cylinder 5 is fixed to the upper part of the bracket 4. A limiting strip 6 that cooperates with the feeding rail 7 is fixed to the end of the piston rod of the pressing cylinder 5. Specifically, a guide sleeve 29 is also fixed to the upper part of the bracket 4. The guide sleeve 29 is slidably connected to the guide post 30, which is fixedly connected to the limiting strip 6. In practice, the brush webbing is placed into the feeding rail 7 by a feeding machine or manually, so that the front end of the brush webbing extends out of the feeding rail 7. The main positioning head 9 is also fixedly connected to the corner pressing cylinder 8 for pressing the end of the brush webbing. After the corner pressing cylinder 8 can rotate 90 degrees, the working arm of the corner pressing cylinder 8 can press the front end of the brush webbing onto the tapered tube. The corner pressing cylinder 8 can rotate together with the main positioning head 9.

[0019] The power module includes a servo motor 14, a main pulley, a slave pulley 16, and a synchronous belt 17. The servo motor 14 is connected to the fixed base 10 through a height-adjustable adjustment block 15. The main pulley is fixed to the output shaft of the servo motor 14. The slave pulley 16 is fixed to the main positioning head 9. The synchronous belt 17 is sleeved between the main pulley and the slave pulley 16.

[0020] Drive module two includes an inclined mounting plate 19, guide rail two 21, guide rail three 25, slider two 22, slider three 26, cylinder two 24, servo motor two 18, lead screw 27, and nut 32. The inclined mounting plate 19 is fixedly connected to the frame 1. In this embodiment, the inclination angle of the inclined mounting plate 19 is consistent with the angle of the tapered tube. Guide rail two 21 is fixedly connected to the inclined mounting plate 19. Slider two 22 is slidably connected to guide rail two 21. An intermediate platform 23 is fixedly connected to slider two 22. Lead screw 27 is rotatably mounted on the inclined mounting plate 19, and lead screw 27 is parallel to guide rail two 21. Nut 32 is threadedly connected to lead screw 27. The mother 32 is connected to the intermediate platform 23 via the nut seat 20. The second servo motor 18 is fixedly connected to the inclined mounting plate 19. The output shaft of the second servo motor 18 is fixedly connected to the lead screw 27. The third guide rail 25 is fixedly connected to the intermediate platform 23, and the third guide rail 25 is perpendicular to the second guide rail 21. The third slider 26 is slidably connected to the third guide rail 25. The control seat 28 is fixedly connected to the third slider 26. The second cylinder 24 is fixedly connected to the intermediate platform 23. The piston rod end of the second cylinder 24 is fixedly connected to the control seat 28. The second cylinder 24 can make the intermediate platform 23 move closer to or further away from the main positioning head 9. When it moves closer, it performs the bonding operation. When it moves further away, it facilitates the picking and placing of the tapered tube.

[0021] A guide roller 7a is also horizontally installed on the feed rail 7; an auxiliary block 31 is also installed on the limiting bar 6. The auxiliary block 31 has a guide notch 31a. With this structure, the brush webbing can be smoothly output from between the feed rail 7 and the limiting bar 6.

[0022] This invention involves installing a tapered tube between the main positioning head 9 and the slave positioning head 3, placing the brush webbing between the feeding rail 7 and the limiting strip 6, and using cylinder 24 to bring the intermediate platform 23 closer to the tapered tube, thereby positioning the exposed front end of the brush webbing above the tapered tube. The working arm of the corner pressing cylinder 8 presses the exposed front end of the brush webbing onto the tapered tube, and using servo motor 14 to rotate the tapered tube. Simultaneously, using servo motor 18 to move the feeding rail 7, the brush webbing can be adhered to the tapered tube in a specific spiral shape, replacing manual application.

[0023] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0024] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.

Claims

1. A brush webbing bonding device, comprising a frame (1), characterized in that, A fixed seat (10) is fixedly connected to the frame (1). A main positioning head (9) is rotatably mounted on the fixed seat (10). The main positioning head (9) is rotated by a power module. A movable seat (2) is slidably connected to the frame (1). The movable seat (2) is moved by a drive module one. A secondary positioning head (3) is rotatably mounted on the movable seat (2). An adjustment seat (28) is provided on the frame (1). The adjustment seat (28) is moved by a drive module two. An angle-adjustable bracket (4) is connected to the adjustment seat (28). A feeding rail (7) is fixed at the lower part of the bracket (4). A pressing cylinder (5) is fixedly connected to the upper part of the bracket (4). A limiting strip (6) that cooperates with the feeding rail (7) is fixedly connected to the piston rod end of the pressing cylinder (5). A corner pressing cylinder (8) for pressing the end of the brush webbing is also fixedly connected to the main positioning head (9).

2. The brush webbing bonding device according to claim 1, characterized in that, The power module includes a servo motor (14), a main pulley, a driven pulley (16), and a synchronous belt (17). The servo motor (14) is connected to the fixed base (10) through a height-adjustable adjustment block (15). The main pulley is fixedly connected to the output shaft of the servo motor (14). The driven pulley (16) is fixedly connected to the main positioning head (9). The synchronous belt (17) is sleeved between the main pulley and the driven pulley (16).

3. The brush webbing bonding device according to claim 1, characterized in that, The drive module includes a guide rail (11), a slider (13), and a drive cylinder (12). The guide rail (11) is fixedly connected to the frame (1). The slider (13) is slidably connected to the guide rail (11). The movable seat (2) is fixedly connected to the slider (13). The drive cylinder (12) is fixedly connected to the frame (1). The piston rod end of the drive cylinder (12) is fixedly connected to the movable seat (2).

4. The brush webbing bonding device according to claim 1, characterized in that, The second drive module includes an inclined mounting plate (19), a second guide rail (21), a third guide rail (25), a second slider (22), a third slider (26), a second cylinder (24), a second servo motor (18), a lead screw (27), and a nut (32). The inclined mounting plate (19) is fixed to the frame (1), the second guide rail (21) is fixed to the inclined mounting plate (19), the second slider (22) is slidably connected to the second guide rail (21), and an intermediate platform (23) is fixed to the second slider (22). The lead screw (27) is rotatably mounted on the inclined mounting plate (19), and the lead screw (27) is parallel to the second guide rail (21). The nut (32) The threaded connection is on the lead screw (27), the nut (32) is connected to the intermediate platform (23) through the nut seat (20), the second servo motor (18) is fixedly connected to the inclined mounting plate (19), the output shaft of the second servo motor (18) is fixedly connected to the lead screw (27), the third guide rail (25) is fixedly connected to the intermediate platform (23), and the third guide rail (25) is perpendicular to the second guide rail (21), the third slider (26) is slidably connected to the third guide rail (25), the control seat (28) is fixedly connected to the third slider (26), the second cylinder (24) is fixedly connected to the intermediate platform (23), and the piston rod end of the second cylinder (24) is fixedly connected to the control seat (28).

5. The brush webbing bonding device according to claim 1, characterized in that, The feed rail (7) is also horizontally mounted with an output roller (7a); the limiting bar (6) is also mounted with an auxiliary block (31), which has an output notch (31a).

6. The brush webbing bonding device according to claim 1, characterized in that, The upper part of the bracket (4) is also fixedly connected to a guide sleeve (29), and a guide post (30) is slidably connected to the guide sleeve (29). The guide post (30) and the limiting strip (6) are fixedly connected.