A flour ball separator

Abstract

The utility model relates to food processing equipment's technical field, and particularly is related to a flour lump separating device, which can not only automatically discharge the screened flour lump, saves the trouble of manual cleaning, but also can blow and collect the residual flour in the device, avoiding flour waste, comprising a separating box, further comprising a feeding mechanism, a screening mechanism, a collecting mechanism, a blowing mechanism and a discharging mechanism, the feeding mechanism is installed on the separating box and makes the flour spread, the screening mechanism is installed on the separating box and screens the flour lump, the collecting mechanism is installed on the separating box and collects the scattered flour, the blowing mechanism is installed on the collecting mechanism and blows the device, and the discharging mechanism is installed on the separating box and discharges the flour lump.

Description

Technical Field

[0001] This utility model relates to the technical field of food processing equipment, and in particular to a flour lumps separation device. Background Technology

[0002] Flour is a powdery substance made from wheat. It is a staple food in most parts of northern China. Foods made from flour come in a wide variety of styles and have distinct flavors.

[0003] Existing flour lumps separation devices, such as the flour sorting sieve disclosed in utility model patent application number 202421722904.0, mainly include a sieving tank. The upper and lower ends of the sieving tank are respectively fixedly installed with a feed hopper and a forked discharge pipe. The sieve plate is rotatably installed inside the sieving tank, and the reversing plate is rotatably installed inside the forked discharge pipe for changing the flour outlet. In use, after one round of sieving is completed, the sieve plate and the reversing plate can be rotated and reversed through the reversing mechanism. With the cooperation of the vibrating motor, large flour particles blocked on one side of the sieve plate mesh and lumpy flour accumulated on the sieve plate can be discharged from the other outlet of the forked discharge pipe.

[0004] However, existing flour lumps separation devices easily produce residues after sieving, resulting in flour waste. Moreover, most of the sifted flour lumps need to be manually cleaned and removed, which is very troublesome and affects work efficiency. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a flour lumps separation device that can not only automatically discharge the sieved flour lumps, saving the trouble of manual cleaning, but also blow and collect the residual flour in the device, avoiding flour waste.

[0006] This utility model discloses a flour lumps separation device, including a separation box; it also includes a feeding mechanism, a sieving mechanism, a collecting mechanism, a purging mechanism, and a discharging mechanism. The feeding mechanism is installed on the separation box to spread the flour, the sieving mechanism is installed on the separation box to sieve the flour lumps, the collecting mechanism is installed on the separation box to collect the scattered flour, the purging mechanism is installed on the collecting mechanism to purify the device, and the discharging mechanism is installed on the separation box to discharge the flour lumps. The operator pours flour into the feeding mechanism, which spreads the flour and feeds it to the sieving mechanism, which sieves the flour lumps. After all sieving is completed, the discharging mechanism is activated to discharge the flour lumps, and then the purging mechanism is activated to purify the inside of the device, allowing air and flour to enter the collecting mechanism for collection.

[0007] Preferably, the separating box includes a box body, a discharge hopper, a first discharge pipe, and a first valve. The bottom end of the box body is connected to the ground, and the inside of the box body is provided with a cavity. The top end of the discharge hopper is connected to the bottom end of the box body, and the top end of the first discharge pipe is connected to the bottom end of the discharge hopper. The first valve is installed on the first discharge pipe. The sieved flour falls into the discharge hopper. After sieving, the worker opens the first valve, and the flour is discharged through the first discharge pipe under the action of gravity.

[0008] Preferably, the feeding mechanism includes a feeding box, a sealing cover, a conveyor belt, two sets of electric cylinders, and a scraper. The bottom of the feeding box is connected to the top of the box body. The top of the feeding box has a feed inlet. The sealing cover is rotatably installed at the feed inlet of the feeding box. The conveyor belt is installed inside the feeding box. Both sets of electric cylinders are installed on the feeding box. The top of the scraper is connected to the bottom of the two sets of electric cylinders. When the operator opens the sealing cover, the flour is fed into the feeding box. The conveyor belt drives the flour forward. The two sets of electric cylinders are activated to adjust the height of the scraper. The scraper works with the conveyor belt to level the flour and prevent the flour from accumulating on the screening mechanism.

[0009] Preferably, the screening mechanism includes a screen, a first motor, a first reducer, and an eccentric shaft. The screen is installed at an angle inside the cavity of the housing. The first motor is mounted on the housing, and the output end of the first motor is connected to the input end of the first reducer. The output end of the first reducer is connected to the input end of the eccentric shaft. When flour falls onto the screen, the screen separates the flour lumps. The flour lumps slide down the screen and gather. The first motor is started, and the first motor drives the eccentric shaft to rotate through the first reducer. The eccentric shaft strikes the screen to prevent the screen from clogging.

[0010] Preferably, the collection mechanism includes a collection pipe, a collection box, a filter element, and a handle. The collection pipe is connected to the cavity inside the box. The collection box is installed on the box and is connected to the inside of the collection pipe. The filter element is installed inside the collection box, and the handle is installed on the filter element. The flour remaining in the cavity of the box enters the collection box through the collection pipe, is filtered by the filter element, and is retained inside the filter element. After purging, the staff pulls the handle to remove the filter element and clean the collected flour.

[0011] Preferably, the purging mechanism includes a circulating fan, an extraction pipe, an air supply pipe, and multiple sets of high-pressure nozzles. The circulating fan is installed on the housing, the extraction pipe is connected between the circulating fan and the collection box, and the air supply pipe is installed inside the cavity of the housing and connected to the exhaust port of the circulating fan. The multiple sets of high-pressure nozzles are all installed on the air supply pipe. When the screen is clogged, the operator can briefly turn on the circulating fan, and the multiple sets of high-pressure nozzles will spray high-pressure gas to purge the screen and relieve the clogging. After all the flour and flour lumps are discharged, the operator will start the circulating fan, which will deliver compressed air through the air supply pipe to the multiple sets of high-pressure nozzles to purge the cavity of the housing. At the same time, the air in the collection box will be extracted through the extraction pipe to facilitate the flour entering the collection box.

[0012] Preferably, the discharge mechanism includes a second motor, a second reducer, a drive shaft, spiral blades, a second discharge pipe, and a second valve. The second motor is mounted on the housing, and its output end is connected to the input end of the second reducer. The output end of the second reducer is connected to the input end of the drive shaft. The spiral blades are mounted on the drive shaft. The second discharge pipe communicates with the cavity inside the housing, and the second valve is mounted on the second discharge pipe. When the operator opens the second valve and starts the second motor, the second motor drives the drive shaft to rotate via the second reducer. The drive shaft then drives the spiral blades to rotate, and the spiral blades push the flour lumps collected at the bottom of the screen through the second discharge pipe for discharge.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the staff pours the flour into the feeding mechanism, the feeding mechanism disperses the flour and sends it to the screening mechanism, the screening mechanism screens the flour lumps, after all screening is completed, the discharge mechanism is started to discharge the flour lumps, and then the blowing mechanism is started to blow the inside of the device, and the air and flour enter the collection mechanism for collection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;

[0015] Figure 2 This is a cross-sectional isometric structural diagram of the separation box and the feeding mechanism of this utility model;

[0016] Figure 3 This is a cross-sectional isometric structural diagram of the screening mechanism of this utility model;

[0017] Figure 4 This is a cross-sectional isometric structural diagram of the collection mechanism and the purging mechanism of this utility model;

[0018] Figure 5 This is a cross-sectional isometric structural diagram of the material discharge mechanism of this utility model.

[0019] The attached diagram is labeled as follows: 01, Separation box; 11, Box body; 12, Discharge hopper; 13, First discharge pipe; 14, First valve; 02, Feeding mechanism; 21, Feeding box; 22, Sealing cover; 23, Conveyor belt; 24, Electric cylinder; 25, Scraper; 03, Screening mechanism; 31, Screen; 32, First electric motor; 33, First reducer; 34, Eccentric shaft; 04, Collection mechanism; 41, Collection pipe; 42, Collection box; 43, Filter element; 44, Handle; 05, Blowing mechanism; 51, Circulating fan; 52, Exhaust pipe; 53, Air supply pipe; 54, High-pressure nozzle; 06, Discharge mechanism; 61, Second electric motor; 62, Second reducer; 63, Drive shaft; 64, Spiral blade; 65, Second discharge pipe; 66, Second valve. Detailed Implementation

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0021] This utility model discloses a flour lumps separation device, including a separation box 01; it also includes a feeding mechanism 02, a sieving mechanism 03, a collecting mechanism 04, a blowing mechanism 05, and a discharging mechanism 06. The feeding mechanism 02 is installed on the separation box 01 to spread the flour; the sieving mechanism 03 is installed on the separation box 01 to sieve the flour lumps; the collecting mechanism 04 is installed on the separation box 01 to collect the scattered flour; the blowing mechanism 05 is installed on the collecting mechanism 04 to blow the device; and the discharging mechanism 06 is installed on the separation box 01 to discharge the flour lumps. The separating box 01 includes a box body 11, a discharge hopper 12, a first discharge pipe 13, and a first valve 14. The bottom end of the box body 11 is connected to the ground, and the inside of the box body 11 is provided with a cavity. The top end of the discharge hopper 12 is connected to the bottom end of the box body 11, and the top end of the first discharge pipe 13 is connected to the bottom end of the discharge hopper 12. The first valve 14 is installed on the first discharge pipe 13. The feeding mechanism 02 includes a feeding box 21, a sealing cover 22, a conveyor belt 23, two sets of electric cylinders 24, and a scraper 25. The bottom end of the feeding box 21 is connected to the top end of the box body 11. The top of the feeding mechanism has a feed inlet, and a sealing cover 22 is rotatably installed at the feed inlet of the feeding box 21. The conveyor belt 23 is installed inside the feeding box 21, and two sets of electric cylinders 24 are installed on the feeding box 21. The top of the scraper 25 is connected to the bottom of the two sets of electric cylinders 24. The screening mechanism 03 includes a screen 31, a first motor 32, a first reducer 33, and an eccentric shaft 34. The screen 31 is installed at an angle in the cavity of the housing 11. The first motor 32 is installed on the housing 11, and the output end of the first motor 32 is connected to the input end of the first reducer 33. The output of the first reducer 33 is... The output end is connected to the input end of the eccentric shaft 34; the discharge mechanism 06 includes a second motor 61, a second reducer 62, a transmission shaft 63, a spiral blade 64, a second discharge pipe 65, and a second valve 66. The second motor 61 is mounted on the housing 11, the output end of the second motor 61 is connected to the input end of the second reducer 62, the output end of the second reducer 62 is connected to the input end of the transmission shaft 63, the spiral blade 64 is mounted on the transmission shaft 63, the second discharge pipe 65 communicates with the cavity inside the housing 11, and the second valve 66 is mounted on the second discharge pipe 65.During operation, the operator first opens the sealing cover 22 and feeds flour into the feeding box 21. The conveyor belt 23 drives the flour forward. Two sets of electric cylinders 24 are activated to adjust the height of the scraper 25. The scraper 25, in conjunction with the conveyor belt 23, smooths the flour, preventing it from accumulating on the screen 31. The screen 31 separates the flour lumps, which then slide down and gather. The first motor 32 is then activated, driving the eccentric shaft 34 to rotate via the first reducer 33. The eccentric shaft 34 strikes the screen 31 to prevent clogging. The sieved flour falls into the discharge hopper 12. After sieving, the operator opens the first valve 14, allowing the flour to be discharged through the first discharge pipe 13 under gravity. The operator then opens the second valve 66 and activates the second motor 61. The second motor 61, via the second reducer 62, drives the drive shaft 63 to rotate, which in turn drives the spiral blades 64 to rotate. The spiral blades 64 push the flour lumps gathered at the bottom of the screen 31 through the second discharge pipe 65 for discharge. Example

[0022] like Figures 1 to 5As shown, this utility model discloses a flour lumps separation device based on Embodiment 1. The collection mechanism 04 includes a collection pipe 41, a collection box 42, a filter element 43, and a handle 44. The collection pipe 41 communicates with the interior of the cavity of the box 11. The collection box 42 is installed on the box 11 and communicates with the interior of the collection pipe 41. The filter element 43 is installed inside the collection box 42, and the handle 44 is installed on the filter element 43. The purging mechanism 05 includes a circulating fan 51, an exhaust pipe 52, an air supply pipe 53, and multiple sets of high-pressure nozzles 54. The circulating fan 51 is installed on the box 11, and the exhaust pipe 52 is connected to the circulating fan 51 and the collection box 42. Between them, the air supply pipe 53 is installed in the cavity of the housing 11 and is connected to the exhaust port of the circulating fan 51. Multiple sets of high-pressure nozzles 54 are installed on the air supply pipe 53. When it is working, firstly, the operator opens the sealing cover 22 and puts the flour into the feeding box 21. The conveyor belt 23 drives the flour forward. The two sets of electric cylinders 24 are started to adjust the height of the scraper 25. The scraper 25 works with the conveyor belt 23 to scrape the flour flat, preventing the flour from accumulating on the screen 31. The screen 31 separates the flour lumps. The flour lumps slide down the screen 31 and gather. The first motor 32 is started. The first motor 32 drives the first reducer 33. The eccentric shaft 34 rotates, striking the screen 31 to prevent clogging. The sieved flour falls into the discharge hopper 12. After sieving, the operator opens the first valve 14, and the flour is discharged through the first discharge pipe 13 under gravity. The operator then opens the second valve 66, starting the second motor 61. The second motor 61 drives the transmission shaft 63 to rotate via the second reducer 62. The transmission shaft 63 drives the spiral blades 64 to rotate, pushing the flour lumps collected at the bottom of the screen 31 through the second discharge pipe 65 for discharge. When the screen 31 becomes clogged, the operator can temporarily open the valve 12. The circulating fan 51 is started, and multiple high-pressure nozzles 54 spray high-pressure gas to purge the screen 31 and relieve the blockage of the screen 31. After all the flour and flour lumps are discharged, the staff starts the circulating fan 51. The circulating fan 51 delivers compressed air through the air supply pipe 53 to the multiple high-pressure nozzles 54 to purge the cavity of the box 11. At the same time, the air in the collection box 42 is extracted through the air extraction pipe 52 to facilitate the flour to enter the collection box 42. The flour is filtered by the filter element 43 and left in the filter element 43. After the purging is completed, the staff pulls the handle 44 to remove the filter element 43 and cleans the collected flour.

[0023] The first electric motor 32, the first reducer 33, the circulating fan 51, the second electric motor 61, and the second reducer 62 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A flour lumps separation device, comprising a separation box (01); characterized in that, It also includes a feeding mechanism (02), a screening mechanism (03), a collecting mechanism (04), a purging mechanism (05), and a discharging mechanism (06). The feeding mechanism (02) is installed on the separation box (01) and spreads the flour. The screening mechanism (03) is installed on the separation box (01) and screens the flour lumps. The collecting mechanism (04) is installed on the separation box (01) and collects the scattered flour. The purging mechanism (05) is installed on the collecting mechanism (04) and purifies the device. The discharging mechanism (06) is installed on the separation box (01) and discharges the flour lumps.

2. The flour lumps separating device as described in claim 1, characterized in that, The separation box (01) includes a box body (11), a discharge hopper (12), a first discharge pipe (13) and a first valve (14). The bottom end of the box body (11) is connected to the ground. The box body (11) has a cavity inside. The top end of the discharge hopper (12) is connected to the bottom end of the box body (11). The top end of the first discharge pipe (13) is connected to the bottom end of the discharge hopper (12). The first valve (14) is installed on the first discharge pipe (13).

3. The flour lumps separation device as described in claim 2, characterized in that, The feeding mechanism (02) includes a feeding box (21), a sealing cover (22), a conveyor belt (23), two sets of electric cylinders (24) and a scraper (25). The bottom end of the feeding box (21) is connected to the top end of the box body (11). The top end of the feeding box (21) has a feed inlet. The sealing cover (22) is rotatably installed at the feed inlet of the feeding box (21). The conveyor belt (23) is installed inside the feeding box (21). Both sets of electric cylinders (24) are installed on the feeding box (21). The top end of the scraper (25) is connected to the bottom end of the two sets of electric cylinders (24).

4. The flour lumps separating device as described in claim 2, characterized in that, The screening mechanism (03) includes a screen (31), a first motor (32), a first reducer (33), and an eccentric shaft (34). The screen (31) is installed at an angle in the cavity of the housing (11). The first motor (32) is installed on the housing (11). The output end of the first motor (32) is connected to the input end of the first reducer (33). The output end of the first reducer (33) is connected to the input end of the eccentric shaft (34).

5. The flour lumps separating device as described in claim 2, characterized in that, The collection mechanism (04) includes a collection pipe (41), a collection box (42), a filter element (43), and a handle (44). The collection pipe (41) is connected to the cavity of the box (11). The collection box (42) is installed on the box (11) and is connected to the inside of the collection pipe (41). The filter element (43) is installed inside the collection box (42), and the handle (44) is installed on the filter element (43).

6. The flour lumps separating device as described in claim 5, characterized in that, The purging mechanism (05) includes a circulating fan (51), an exhaust pipe (52), an air supply pipe (53), and multiple sets of high-pressure nozzles (54). The circulating fan (51) is installed on the housing (11). The exhaust pipe (52) is connected between the circulating fan (51) and the collection box (42). The air supply pipe (53) is installed in the cavity of the housing (11) and connected to the exhaust port of the circulating fan (51). Multiple sets of high-pressure nozzles (54) are all installed on the air supply pipe (53).

7. The flour lumps separating device as described in claim 2, characterized in that, The discharge mechanism (06) includes a second motor (61), a second reducer (62), a drive shaft (63), a spiral blade (64), a second discharge pipe (65), and a second valve (66). The second motor (61) is mounted on the housing (11). The output end of the second motor (61) is connected to the input end of the second reducer (62). The output end of the second reducer (62) is connected to the input end of the drive shaft (63). The spiral blade (64) is mounted on the drive shaft (63). The second discharge pipe (65) is connected to the cavity inside the housing (11). The second valve (66) is mounted on the second discharge pipe (65).

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