Online cleaning auxiliary tool for flat tube
By designing an online cleaning auxiliary fixture for flat tubes, and utilizing a detachable cleaning cloth to install pressure blocks and an automatic titration device, the problems of burrs and dirt during the cutting of liquid-cooled plates were solved, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU ASIA-PACIFIC AVIATION TECH CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-07-07
AI Technical Summary
In existing technologies, automotive liquid cooling plates suffer from burrs, aluminum chips, and dirt during the cutting process, leading to high failure rates and defect rates in customer tests, and low efficiency in manual cleaning.
An online cleaning auxiliary tooling for flat tubes was designed. It uses a detachable cleaning cloth, a pressure block, and an adjustment bracket to ensure that the surface of the flat tube is in full contact with the cleaning cloth. The tooling also integrates an automatic titration device to deliver cleaning fluid, thus achieving automatic cleaning.
It significantly improves production efficiency, reduces defect rate, adapts to the cleaning needs of flat tubes of different specifications, and is flexible and convenient to operate.
Smart Images

Figure CN224463361U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an online cleaning auxiliary tool for flat tubes, which is suitable for wide liquid cooling plates used for battery cooling. Background Technology
[0002] With the advancement of economic and global market integration, the automotive parts industry is playing an increasingly important role in the automotive industrial system. As automotive cooling systems are continuously upgraded and optimized, the requirements for automotive flat tubes are also becoming more stringent. Among these are liquid cooling plates used for cooling automotive batteries. During the cutting process, these wide liquid cooling plates often suffer from burrs, aluminum shavings, and dirt on the surface, leading to customer test failures, affecting customer use, and increasing the defect rate in the manufacturing process. Manual deburring and cleaning of liquid cooling tubes is too inefficient. Therefore, a tooling system capable of online automatic cleaning is provided, which improves production efficiency while reducing product defect rates. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of existing technologies and provide an auxiliary tooling for online cleaning of flat tubes. This invention detachably mounts a cleaning cloth onto a cleaning cloth mounting block, and by adjusting the position of the mounting block, ensures that the surface of the flat tube is in full contact with the cleaning cloth as it passes through the tooling, thereby effectively removing burrs, aluminum shavings, and dirt residue. This design eliminates the need for manual deburring and cleaning, significantly improving production efficiency.
[0004] To achieve the above technical objectives, the technical solution adopted in this utility model embodiment is as follows:
[0005] A flat tube online cleaning auxiliary tooling includes a tooling mounting bracket, on which a plurality of adjustable brackets are provided, the adjustable brackets being able to move relative to each other to accommodate flat tubes of different sizes;
[0006] The adjusting bracket is provided with a cleaning cloth mounting block, and the cleaning cloth mounting block can move up and down relative to the adjusting bracket. The cleaning cloth is provided on the cleaning cloth mounting block for cleaning the flat tube.
[0007] The tooling mounting bracket is also equipped with an integrated automatic titration device, which delivers cleaning fluid to the cleaning cloth through a cleaning fluid delivery pipe.
[0008] Furthermore, the adjusting bracket is L-shaped, including a horizontal part and a vertical part. The horizontal part is provided with a width adjusting groove for adjusting the spacing between the adjusting brackets to accommodate flat tubes of different widths. The adjusting bracket is connected to the tooling mounting bracket through the width adjusting groove.
[0009] The vertical section is provided with a height adjustment groove, which is used to adjust the setting height of the cleaning cloth mounting block to accommodate flat tubes of different thicknesses.
[0010] Furthermore, the adjusting bracket includes a first adjusting bracket, a second adjusting bracket, a third adjusting bracket, and a fourth adjusting bracket. The first adjusting bracket and the second adjusting bracket are respectively provided with opposing left cleaning cloth mounting blocks and right cleaning cloth mounting blocks. The left cleaning cloth mounting blocks and the right cleaning cloth mounting blocks are respectively provided with cleaning cloths for cleaning the sides of the flat tube.
[0011] An upper cleaning cloth mounting block and a lower cleaning cloth mounting block are provided between the third and fourth adjusting brackets. The cleaning cloth is respectively provided on the upper and lower cleaning cloth mounting blocks for cleaning the upper and lower surfaces of the flat tube.
[0012] Furthermore, the left cleaning cloth mounting block, the right cleaning cloth mounting block, the upper cleaning cloth mounting block, and the lower cleaning cloth mounting block are all connected to the height adjustment groove via pressure adjusting nuts.
[0013] Furthermore, the cleaning cloths are respectively disposed on the lower surface of the upper cleaning cloth mounting block and the upper surface of the lower cleaning cloth mounting block;
[0014] The distance between the upper cleaning cloth mounting block and the lower cleaning cloth mounting block can be adjusted.
[0015] The beneficial effects of the technical solution provided by this utility model embodiment are:
[0016] 1. This utility model detachably mounts the cleaning cloth onto the cleaning cloth mounting block. By adjusting the position of the cleaning cloth mounting block, it ensures that the surface of the flat tube is in full contact with the cleaning cloth when passing through the tooling, thereby effectively removing burrs, aluminum shavings, and dirt residue. This design eliminates the need for manual deburring and cleaning, significantly improving production efficiency.
[0017] 2. The tooling of this utility model is flexible and convenient to operate. Its mounting bracket can be flexibly adjusted according to the on-site operation requirements and can be directly integrated into the operating equipment.
[0018] 3. The tooling of this utility model has a wide range of applications. The width adjustment groove and height adjustment groove on the adjustable bracket can be adapted to flat tubes of different specifications. The ideal cleaning effect can be obtained by adjusting the spacing.
[0019] 4. The tooling of this utility model is equipped with an integrated automatic titration device, which can continuously deliver cleaning fluid and ensure that the flat tube achieves optimal working performance. Attached Figure Description
[0020] Figure 1This is a schematic diagram of the structure of the online cleaning auxiliary tool for flat tubes of this utility model.
[0021] Figure 2 This is a top view of the online cleaning auxiliary tool for flat tubes according to this utility model.
[0022] Figure 3 This is a left view of the online cleaning auxiliary tool for flat tubes according to this utility model.
[0023] Figure 4 This is a diagram showing the operation of placing a flat tube on the online cleaning auxiliary tooling for flat tubes according to this utility model.
[0024] Explanation of reference numerals in the attached drawings: 1-Width adjustment groove; 2A-Left cleaning cloth mounting block; 2B-Right cleaning cloth mounting block; 3-Cleaning cloth; 4A-Upper cleaning cloth mounting block; 4B-Lower cleaning cloth mounting block; 5-Height adjustment groove; 6-Pressure adjustment nut; 7-Adjustment bracket; 71-Horizontal part; 72-Vertical part; 7A-First adjustment bracket; 7B-Second adjustment bracket; 7C-Third adjustment bracket; 7D-Fourth adjustment bracket; 8-Cleaning fluid delivery pipe; 9-Integrated automatic titration device; 10-Tooling mounting bracket; 11-Flat tube. Detailed Implementation
[0025] In the description of this utility model, it should be understood that the directional terms such as "inner" and "outer", "upper" and "lower", "left" and "right" indicate the orientation or positional relationship, which are usually based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this utility model.
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining this utility model and are not intended to limit this utility model.
[0027] like Figure 1-3 As shown, an online cleaning auxiliary tooling for flat tubes includes a tooling mounting bracket 10, on which four adjusting brackets 7 are provided. The adjusting brackets 7 can move relative to each other to accommodate flat tubes of different sizes.
[0028] The adjusting bracket 7 is equipped with a cleaning cloth mounting block, and the cleaning cloth mounting block can move up and down relative to the adjusting bracket 7. The cleaning cloth mounting block is equipped with a cleaning cloth 3 for cleaning the flat tube.
[0029] The tooling mounting bracket 10 is also equipped with an integrated automatic titration device 9, which delivers cleaning fluid to the cleaning cloth 3 through the cleaning fluid delivery pipe 8.
[0030] Specifically, the adjusting bracket 7 is L-shaped, including a horizontal part 71 and a vertical part 72. The horizontal part 71 is provided with a width adjusting groove 1 for adjusting the spacing between the adjusting brackets 7 to accommodate flat tubes of different widths. The adjusting bracket 7 is connected to the tooling mounting bracket 10 through the width adjusting groove 1.
[0031] The vertical part 72 is provided with a height adjustment groove 5, which is used to adjust the setting height of the cleaning cloth mounting block to accommodate flat tubes of different thicknesses.
[0032] The adjustment bracket 7 includes a first adjustment bracket 7A, a second adjustment bracket 7B, a third adjustment bracket 7C, and a fourth adjustment bracket 7D. The first adjustment bracket 7A and the second adjustment bracket 7B are respectively provided with a left cleaning cloth mounting block 2A and a right cleaning cloth mounting block 2B. The left cleaning cloth mounting block 2A and the right cleaning cloth mounting block 2B are respectively provided with a cleaning cloth 3 for cleaning the side of the flat tube.
[0033] Between the third adjusting bracket 7C and the fourth adjusting bracket 7D, there is an upper cleaning cloth mounting block 4A and a lower cleaning cloth mounting block 4B. A cleaning cloth 3 is respectively installed on the upper cleaning cloth mounting block 4A and the lower cleaning cloth mounting block 4B for cleaning the upper and lower surfaces of the flat tube.
[0034] The left cleaning cloth mounting block 2A, the right cleaning cloth mounting block 2B, the upper cleaning cloth mounting block 4A, and the lower cleaning cloth mounting block 4B are all connected to the height adjustment groove 5 via pressure adjusting nuts 6.
[0035] Cleaning cloths 3 are respectively placed on the lower surface of the upper cleaning cloth mounting block 4A and the upper surface of the lower cleaning cloth mounting block 4B;
[0036] The distance between the upper cleaning cloth mounting block 4A and the lower cleaning cloth mounting block 4B is adjustable.
[0037] like Figure 4 As shown, the tooling mounting bracket 10 is fixed in a suitable position on the site according to the site conditions. The cleaning cloth 3 is fixed to the pressure block through the fixing holes on the left cleaning cloth mounting pressure block 2A, the right cleaning cloth mounting pressure block 2B, the upper cleaning cloth mounting pressure block 4A, and the lower cleaning cloth mounting pressure block 4B. The width adjustment groove 1 is adjusted to a suitable spacing and fixed according to the specifications of the flat tube to be cut on site. Then, the cleaning cloth mounting pressure block is fixed to the adjustment bracket 7 through the pressure adjustment nut 6. When the flat tube is cut on the wire, the upper and lower surfaces and the left and right surfaces of the flat tube come into contact with the cleaning cloth 3 through this tooling to achieve a cleaning effect. The integrated automatic titration device 9 delivers the cleaning liquid to the cleaning cloth 3 to achieve the best effect.
[0038] This application conducted experiments on the amount of cleaning fluid delivered by the integrated automatic titration device 9 at different time periods and the yield of the flat tube. The experimental results are shown in Table 1.
[0039] Table 1
[0040]
[0041] As can be seen from Table 1, in Example 2, the product performance was optimal when the integrated automatic titration setting delivered 10 mL of cleaning solution in 5 seconds.
[0042] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An auxiliary tooling for online cleaning of flat tubes, characterized in that, Includes a tooling mounting bracket (10), on which a plurality of adjusting brackets (7) are provided, the adjusting brackets (7) being able to move relative to each other to accommodate flat tubes (11) of different sizes. The adjusting bracket (7) is provided with a cleaning cloth mounting block, and the cleaning cloth mounting block can move up and down relative to the adjusting bracket (7). The cleaning cloth mounting block is provided with a cleaning cloth (3) for cleaning the flat tube (11). The tooling mounting bracket (10) is also equipped with an integrated automatic titration device (9), which delivers cleaning liquid to the cleaning cloth (3) through the cleaning liquid delivery pipe (8).
2. The online cleaning auxiliary tooling for flat tubes according to claim 1, characterized in that, The adjusting bracket (7) is L-shaped and includes a horizontal part (71) and a vertical part (72). The horizontal part (71) is provided with a width adjusting groove (1) for adjusting the spacing between the adjusting brackets (7) to accommodate flat tubes (11) of different widths. The adjusting bracket (7) is connected to the tooling mounting bracket (10) through the width adjusting groove (1). The vertical part (72) is provided with a height adjustment groove (5) for adjusting the setting height of the cleaning cloth mounting block to accommodate flat tubes (11) of different thicknesses.
3. The online cleaning auxiliary tooling for flat tubes according to claim 2, characterized in that, The adjustment bracket (7) includes a first adjustment bracket (7A), a second adjustment bracket (7B), a third adjustment bracket (7C), and a fourth adjustment bracket (7D). The first adjustment bracket (7A) and the second adjustment bracket (7B) are respectively provided with a left cleaning cloth mounting block (2A) and a right cleaning cloth mounting block (2B). The left cleaning cloth mounting block (2A) and the right cleaning cloth mounting block (2B) are respectively provided with the cleaning cloth (3) for cleaning the side of the flat tube (11). An upper cleaning cloth mounting block (4A) and a lower cleaning cloth mounting block (4B) are provided between the third adjusting bracket (7C) and the fourth adjusting bracket (7D). The upper cleaning cloth mounting block (4A) and the lower cleaning cloth mounting block (4B) are respectively provided with the cleaning cloth (3) for cleaning the upper and lower surfaces of the flat tube (11).
4. The online cleaning auxiliary tooling for flat tubes according to claim 3, characterized in that, The left cleaning cloth mounting block (2A), right cleaning cloth mounting block (2B), upper cleaning cloth mounting block (4A) and lower cleaning cloth mounting block (4B) are all connected to the height adjustment groove (5) by pressure adjusting nuts (6).
5. The online cleaning auxiliary tooling for flat tubes according to claim 3 or 4, characterized in that, The cleaning cloth (3) is respectively disposed on the lower surface of the upper cleaning cloth mounting block (4A) and the upper surface of the lower cleaning cloth mounting block (4B); The distance between the upper cleaning cloth mounting block (4A) and the lower cleaning cloth mounting block (4B) is adjustable.