A take-up hair dryer

The aluminum wire is cleaned and cooled by blowing air through a guide assembly and nozzle. Combined with the drive assembly that drives the take-up shaft and spool to rotate, the problems of impurity adsorption and temperature rise during the aluminum wire take-up process are solved, ensuring the take-up quality of the aluminum wire and the smooth progress of subsequent processing.

CN224463446UActive Publication Date: 2026-07-07FOSHAN HENGCHI METAL PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FOSHAN HENGCHI METAL PROD CO LTD
Filing Date
2025-07-10
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

The existing aluminum wire winding process suffers from impurity adsorption and temperature rise, which affects the quality of the aluminum wire and subsequent processing technology.

Method used

The aluminum wire is cleaned and cooled by blowing air through a guide assembly and nozzle, and then driven by a drive assembly to rotate the take-up shaft and spool to complete the winding, ensuring that the aluminum wire is wound in an orderly manner.

Benefits of technology

It effectively removes dust and impurities from the surface of aluminum wire, controls the temperature within a reasonable range, and ensures the quality of aluminum wire winding and the smooth progress of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to aluminium wire production equipment field discloses a kind of take-up air blowing equipment, including rack, guiding component being set on rack, guiding frame being set in the downstream of guiding component, take-up shaft for fixing bobbin and being set in the downstream of guiding frame, driving component for driving the rotation of the take-up shaft, air pipe being set in the side of rack and air inlet is used for being connected with air blowing component, and multiple spouts are communicated with the air outlet of air pipe;Multiple the spout is used for spraying air to aluminium wire;The guiding component is used to guide the aluminium wire in upstream to enter the guiding frame after being arranged in the bobbin. Guiding component, guiding frame are used to guide the transmission of aluminium wire, and the cleaning and cooling of aluminium wire are realized by using spout to spray air, and then the winding is completed by driving component, take-up shaft and bobbin rotation, and each component cooperates, so as to guarantee the take-up quality of aluminium wire and the smooth progress of subsequent processing technology.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum wire production equipment, and in particular to a wire winding and blowing device. Background Technology

[0002] The production of aluminum wire generally involves processes such as coarse drawing, fine drawing, cooling, and winding. Through multiple physical stretching processes, thicker aluminum wire is drawn into thinner wire. Existing winding methods include horizontal, trunk-type, and coil-type winding. Horizontal and trunk-type winding results in a more messy aluminum wire, while coil-type winding produces a more orderly wire. During the winding process, high-speed conveying or internal friction can cause localized temperature increases. Furthermore, the aluminum wire may absorb dust, metal shavings, and other impurities during production. If these remain on the surface of the wire and are then wound into a coil, they can affect subsequent processes.

[0003] It is evident that existing technologies still need improvement and enhancement. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of this utility model is to provide a wire take-up and blower device to solve the above problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A take-up and blower device includes a frame, a guide assembly mounted on the frame, a guide frame located downstream of the guide assembly, a take-up shaft located downstream of the guide frame and used to fix the take-up spool, a drive assembly for driving the take-up shaft to rotate, an air duct located beside the frame with an air inlet for connecting to the blower assembly, and multiple nozzles connected to the air outlet of the air duct; all of the multiple nozzles are used to blow air onto the aluminum wire; the guide assembly is used to guide the upstream aluminum wire into the guide frame and then wound around the spool.

[0007] The aforementioned wire take-up and blower device includes an air duct extending along the length of the frame, multiple air outlets along the length of the air duct, and multiple nozzles connected to corresponding air outlets; and the air nozzles of the multiple nozzles are all located above the guide frame.

[0008] In the aforementioned cable take-up blowing device, multiple of the nozzles are universal flexible hoses.

[0009] The aforementioned wire take-up and blower device includes a support frame on the frame, and a meter counter on the support frame.

[0010] The aforementioned wire take-up and blower device includes a guide assembly comprising a side frame shaped like a "C" in the vertical projection direction, a transverse guide roller rotatably mounted on the side frame, and multiple vertical guide rollers rotatably mounted on the side frame; the multiple vertical guide rollers are located downstream of the transverse guide rollers.

[0011] The aforementioned wire take-up and blower device includes an adjustment plate between the side frames. The adjustment plate has a waist-shaped hole, and multiple vertical guide rollers are rotatably disposed in the waist-shaped hole.

[0012] In the aforementioned wire take-up and blower device, limit plates are provided on both the left and right sides of the guide frame.

[0013] The aforementioned take-up and blower device includes a drive assembly comprising a bracket and a bearing housing mounted on a frame, a motor mounted on the bracket, and a coupling that is drively connected to the output end of the motor; the coupling is fixedly connected to the take-up shaft, and the take-up shaft is rotatably connected to the bearing housing.

[0014] In the aforementioned take-up and blower device, the take-up shaft is a pneumatic tensioning shaft.

[0015] Beneficial effects:

[0016] This utility model provides a wire take-up and blowing device, which guides and transmits aluminum wire through a guide assembly and a guide frame, uses a nozzle to blow air to clean and cool the aluminum wire, and then combines a drive assembly to drive the take-up shaft and the spool to rotate to complete the winding. The components work together to effectively solve the key problems in the aluminum wire take-up process, ensuring the take-up quality of the aluminum wire and the smooth progress of subsequent processing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a wire take-up blower.

[0018] Figure 2 This is a schematic diagram of the guide component.

[0019] Figure 3 This is a schematic diagram of the drive component.

[0020] Explanation of main component symbols: 1-Frame, 11-Support, 12-Meter counter, 2-Guide assembly, 21-Side frame, 22-Horizontal guide roller, 23-Vertical guide roller, 24-Adjusting plate, 241-Oval hole, 3-Guide frame, 31-Limiting plate, 4-Take-up shaft, 5-Drive assembly, 51-Bracket, 52-Bearing seat, 53-Motor, 61-Air duct, 611-Air outlet, 62-Nozzle, 621-Air nozzle; 10-Spool. Detailed Implementation

[0021] This utility model provides a wire take-up and blower device. To make the purpose, technical solution, and effects of this utility model clearer and more explicit, the following describes this utility model in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit the scope of protection of this utility model.

[0022] Please see Figure 1 This utility model provides a wire take-up and blowing device, including a frame 1, a guide assembly 2 disposed on the frame 1, a guide frame 3 disposed downstream of the guide assembly 2, a take-up shaft 4 disposed downstream of the guide frame 3 for fixing the wire spool 10, a drive assembly 5 for driving the take-up shaft 4 to rotate, an air duct 61 disposed beside the frame 1 with an air inlet for connecting to a blowing assembly (not shown in the figure, the blowing assembly may be an air compressor), and multiple nozzles 62 connected to the air outlet 611 of the air duct 61; the multiple nozzles 62 are all used to blow air onto the aluminum wire; the guide assembly 2 is used to guide the upstream aluminum wire into the guide frame 3 and then wound around the wire spool 10.

[0023] After being processed in the upstream process, the aluminum wire first enters the guide assembly 2. The guide assembly 2 precisely guides the aluminum wire according to its movement trajectory and winding requirements, guiding it into the guide frame 3 at a specific angle and position. After entering the guide frame 3, under the further constraint of the guide frame 3, the aluminum wire winds around the spool 10 along a predetermined path, ensuring that the movement trajectory of the aluminum wire is stable and orderly before winding, laying the foundation for subsequent winding operations.

[0024] The air inlet of the air duct 61 is connected to the external blowing assembly. The blowing assembly compresses the air and sends it into the air duct 61. The air is transmitted and distributed in the air duct 61 to multiple nozzles 62. These nozzles 62 are arranged around the aluminum wire and all face the aluminum wire, so that the aluminum wire can be blown in all directions.

[0025] As the aluminum wire winds from the guide frame 3 to the spool 10, the nozzle 62 continuously sprays high-speed airflow. On one hand, the high-speed airflow can directly blow away dust, metal shavings, and other impurities adsorbed on the surface of the aluminum wire, preventing these impurities from entering the coil with the aluminum wire during winding. It can also blow away any moisture that may remain on the surface of the aluminum wire after the water cooling process, thereby ensuring the cleanliness of the aluminum wire surface and improving the quality of subsequent processing. On the other hand, the airflow can accelerate the dissipation of heat from the surface of the aluminum wire, forcibly cooling the aluminum wire whose temperature has risen due to high-speed conveying or its own friction, maintaining the aluminum wire temperature within a reasonable range, preventing the aluminum wire from annealing and softening due to excessive temperature, and ensuring the mechanical properties and winding accuracy of the aluminum wire.

[0026] The drive assembly 5 is connected to the take-up shaft 4. After the drive assembly 5 is started, its output power drives the take-up shaft 4 to rotate. The spool 10 is fixed on the take-up shaft 4 and rotates synchronously under the drive of the take-up shaft 4. After being guided by the guide assembly 2 and the guide frame 3 and cleaned and cooled by the nozzle 62, the aluminum wire is orderly wound onto the spool 10 under the rotation of the take-up shaft 4 and the spool 10, completing the winding process.

[0027] The wire take-up and blowing device guides the aluminum wire through the guide component 2 and guide frame 3, and uses the nozzle 62 to blow air to clean and cool the aluminum wire. Then, the drive component 5 drives the take-up shaft 4 and the wire drum 10 to rotate to complete the winding. The components work together to effectively solve the key problems in the aluminum wire take-up process, and ensure the take-up quality of the aluminum wire and the smooth progress of subsequent processing.

[0028] It should be noted that the actual length of the winding and blowing device is relatively long, while the length shown in the diagram is shorter, and the length is not limited.

[0029] Please see Figure 1 In some embodiments, the air duct 61 extends along the length of the frame 1, and multiple air outlets 611 of the air duct 61 are provided along the length of the air duct 61. Multiple nozzles 62 are connected to the corresponding air outlets 611; and the air nozzles 621 of the multiple nozzles 62 are all located above the guide frame 3. The air duct 61 extends along the length of the frame 1 and the air outlets 611 are linearly distributed, so that multiple nozzles 62 can be evenly arranged along the aluminum wire transmission path. When the aluminum wire winds from the guide frame 3 to the wire spool 10, the air nozzles 621 of the nozzles 62 located above the guide frame 3 can continuously and completely cover the surface of the aluminum wire, ensuring effective blowing of high-speed airflow.

[0030] Please see Figure 1 In some embodiments, all of the nozzles 62 are universal flexible hoses. These hoses are flexible and can be bent freely, allowing operators to quickly adjust the angle and position of the nozzles 62 according to the actual movement trajectory and surface condition of the aluminum wire, ensuring that the airflow accurately covers key parts of the aluminum wire and improving the cleaning and cooling effect.

[0031] Please see Figure 1 In some embodiments, the frame 1 is further provided with a support 11, and a meter counter 12 is provided on the support 11. The meter counter 12 monitors the winding length of the aluminum wire in real time, accurately calculates the number of meters of aluminum wire, provides reliable data for production, and avoids material waste or product defects caused by length errors.

[0032] Please see Figure 1 and Figure 2In some embodiments, the guide assembly 2 includes a side frame 21 with a vertical projection direction in the shape of a "C", a transverse guide roller 22 rotatably mounted on the side frame 21, and multiple vertical guide rollers 23 rotatably mounted on the side frame 21; the multiple vertical guide rollers 23 are located downstream of the transverse guide rollers 22. The "C"-shaped side frame 21 provides stable support, and the transverse guide rollers 22 and vertical guide rollers 23 form a three-dimensional guide structure. The transverse guide rollers 22 first perform transverse positioning of the aluminum wire, and the aluminum wire enters the defined space of the vertical guide rollers 23 from below the transverse guide rollers 22. The vertical guide rollers 23 further constrain the aluminum wire from the vertical direction, ensuring that the aluminum wire smoothly enters the guide frame 3 and the take-up stage along a preset path, avoiding excessive deviation of the aluminum wire's movement trajectory.

[0033] Please see Figure 2 In some embodiments, an adjusting plate 24 is also provided between the side frames 21. The adjusting plate 24 has a waist-shaped hole 241, and multiple vertical guide rollers 23 are rotatably disposed in the waist-shaped hole 241. In actual production, multiple vertical guide rollers 23 can be arranged in the waist-shaped hole 241 to form multiple limiting spaces, allowing multiple aluminum wires to enter the corresponding limiting spaces, thereby achieving simultaneous winding of multiple aluminum wires. At the same time, the adjusting plate 24 can also improve the structural rigidity of the side frames 21.

[0034] Please see Figure 1 In some embodiments, limiting plates 31 are provided on both the left and right sides of the guide frame 3. The limiting plates 31 located on both sides of the guide frame 3 can limit the aluminum wire at the outermost edge to prevent the aluminum wire from jumping out of the guide frame 3, so as to ensure that the aluminum wire can be wound in the wire spool 10 along a set trajectory.

[0035] Please see Figure 3 In some embodiments, the drive assembly 5 includes a bracket 51 and a bearing seat 52 mounted on the frame 1, a motor 53 mounted on the bracket 51, and a coupling (covered) that is drively connected to the output end of the motor 53. The coupling is fixedly connected to the take-up shaft 4, and the take-up shaft 4 is rotatably connected to the bearing seat 52. When the motor 53 rotates, it drives the take-up shaft 4 to rotate via the coupling. The rotation of the take-up shaft 4 drives the spool 10 to rotate, thereby pulling out the upstream aluminum wire and winding it into the spool 10. The motor 53 is mounted on the bracket 51 and driven by the take-up shaft 4 via the coupling, which can accurately and stably transmit the power of the motor 53 to the take-up shaft 4, reducing power loss. The coupling can also compensate for the misalignment between shafts, avoid transmission problems caused by installation errors, ensure the smooth rotation of the take-up shaft 4, and ensure the stability of the aluminum wire winding speed and tension.

[0036] Please see Figure 3In some embodiments, the take-up shaft 4 is a pneumatic tensioning shaft. The pneumatic tensioning shaft uses gas inflation and deflation to fix and remove the spool 10. It works in conjunction with the take-up equipment. Specifically, the pneumatic tensioning shaft is connected to an air pump through an air pipe. When inflated, the shaft core expands and presses against the inner wall of the spool 10. Its operation consists of four steps: during installation, the shaft retracts, and the spool 10 can be easily inserted; after inflation, the expanding component presses against the inner wall of the spool 10 and is fixed by friction; during winding, it maintains stability and avoids slippage; after deflation, the component retracts, and the spool 10 can be removed, efficiently completing the winding process.

[0037] In summary, this utility model guides the aluminum wire through the guide component 2 and guide frame 3, cleans and cools the aluminum wire by blowing air through the nozzle 62, and then drives the take-up shaft 4 and the spool 10 to rotate to complete the winding. The components work together to effectively solve the key problems in the aluminum wire winding process, ensuring the winding quality of the aluminum wire and the smooth progress of subsequent processing.

[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of this utility model, and all such substitutions or changes should fall within the protection scope of this utility model.

Claims

1. A wire take-up and blower device, characterized in that, The device includes a frame, a guide assembly mounted on the frame, a guide frame located downstream of the guide assembly, a take-up shaft located downstream of the guide frame and used to fix the wire spool, a drive assembly for driving the take-up shaft to rotate, an air duct located beside the frame with an air inlet for connecting to a blowing assembly, and multiple nozzles connected to the air outlet of the air duct; all of the multiple nozzles are used to blow air onto the aluminum wire; the guide assembly is used to guide the upstream aluminum wire into the guide frame and then wound around the wire spool.

2. The wire take-up and blower device according to claim 1, characterized in that, The air duct extends along the length of the frame, and multiple air outlets are provided along the length of the air duct. Multiple nozzles are connected to the corresponding air outlets; and the air nozzles of the multiple nozzles are all located above the guide frame.

3. The wire take-up and blowing device according to claim 2, characterized in that, All of the nozzles mentioned are universal flexible hoses.

4. The wire take-up and blower device according to claim 1, characterized in that, The frame is also equipped with a support, and the support is equipped with a meter counter.

5. The wire take-up and blower device according to claim 1, characterized in that, The guiding assembly includes a side frame that is "C"-shaped in the vertical projection direction, a transverse guide roller rotatably mounted on the side frame, and multiple vertical guide rollers rotatably mounted on the side frame; the multiple vertical guide rollers are located downstream of the transverse guide rollers.

6. The wire take-up and blower device according to claim 5, characterized in that, An adjustment plate is also provided between the side frames. The adjustment plate has a waist-shaped hole, and multiple vertical guide rollers are rotatably arranged in the waist-shaped hole.

7. The wire take-up and blower device according to claim 1, characterized in that, Limiting plates are provided on both the left and right sides of the guide frame.

8. The wire take-up and blower device according to claim 1, characterized in that, The drive assembly includes a bracket and bearing housing mounted on the frame, a motor mounted on the bracket, and a coupling that is drively connected to the output end of the motor; the coupling is fixedly connected to the take-up shaft, and the take-up shaft is rotatably connected to the bearing housing.

9. The wire take-up and blower device according to claim 1, characterized in that, The take-up shaft is a pneumatic tensioning shaft.