A steel pipe bending machine
By equipping the steel pipe bending machine with a cleaning component, the machine automatically cleans the sand and gravel from the surface of the steel pipe using a motor-driven rotating drum and a magnetic cleaning plate. This solves the problem of cleaning the steel pipe before bending, achieving automated cleaning and adaptability to multiple sizes, and reducing manual operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI TELMA TECH LTD
- Filing Date
- 2025-07-04
- Publication Date
- 2026-07-07
AI Technical Summary
Existing steel pipe bending machines cannot automatically clean sand and iron filings from the surface of the steel pipe before bending, resulting in dents and excessive deformation of the steel pipe, which increases the workload of manual cleaning.
A steel pipe bending machine was designed, equipped with a cleaning assembly including a cleaning frame, gears, a gear ring, and a magnetic cleaning plate. The machine automatically cleans the surface of the steel pipe by driving a rotating drum and cleaning blocks with a motor, and the adaptive structure ensures the cleaning effect.
It enables automatic cleaning of the steel pipe surface, preventing dents and excessive deformation at bends, reducing the workload of manual cleaning, and improving the convenience and efficiency of operation.
Smart Images
Figure CN224463484U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel pipe processing technology, specifically a steel pipe bending machine. Background Technology
[0002] Steel pipe bending machines primarily use molds to apply pressure to steel pipes, causing them to undergo plastic deformation and thus achieving the purpose of bending. Different types of bending machines may employ different bending methods and mold structures, but the basic principles are similar.
[0003] Steel pipe bending often takes place in factory or external environments, where the surface of the steel pipe is often covered with sand, gravel, or iron filings. If sand, gravel, or iron filings are attached to the bending part of the steel pipe, it can easily cause the steel pipe to dent and deform excessively. Existing steel pipe bending machines cannot clean the steel pipe before bending, requiring manual cleaning in advance, which undoubtedly greatly increases the workload of the workers.
[0004] Based on this, a steel pipe bending machine is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this utility model is to provide a steel pipe bending machine to solve the problem in the prior art that existing steel pipe bending machines cannot clean the steel pipe before bending it.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A steel pipe bending machine includes a processing table. A steel pipe conveyor, a bending assembly, and a cleaning assembly are arranged on the upper surface of the processing table. The bending assembly includes a slide rod, a rotary guide rail, and a slider. A second motor is fixedly connected to the lower surface of the processing table via a bracket. A fixed bending block is fixedly connected to the upper surface of the processing table. A rotating shaft is connected to the lower surface of the processing table via a bearing. The rotating shaft is connected to the output end of the second motor. A rotary guide rail and a rotating plate are fixedly connected to the rotating shaft. A rotating bending block is arranged on the rotary guide rail.
[0008] The cleaning component is installed on the upper surface of the processing table and is used to clean the surface of the steel pipe.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative: a slider is slidably connected to the inner sidewall of the rotary guide rail. The slider has an "I" shaped cross-section. The slider is connected to the rotary bending block via a bearing. A connecting block is fixedly connected to the lower surface of the slider. An electric actuator is fixedly connected to the upper surface of the rotary plate. The output end of the electric actuator is connected to the connecting block. The fixed bending block is coaxial with the rotary shaft.
[0011] In one alternative: the rotary guide rail is fixedly connected to a slide rod, the upper surface of the processing table is provided with a rotary track, and the slide rod is slidably connected to the inner wall of the rotary track.
[0012] In one alternative embodiment: the cleaning assembly includes a cleaning frame, a gear, and a gear ring. The cleaning frame is fixedly connected to the upper surface of the processing table via a bracket. The cleaning frame is connected to a rotating cylinder via a bearing. The processing table has holes corresponding to the rotating cylinder. The inner wall of the rotating cylinder is provided with four circumferentially distributed cleaning plates. Each cleaning plate has a cleaning block groove. A cleaning block is slidably connected to the inner side wall of the cleaning block groove. A pull-out block is fixedly connected to each cleaning block. The pull-out block is provided with a magnet. The cleaning plate is made of magnetic material.
[0013] In one alternative: the cleaning plate is rotatably connected to two symmetrical connecting plates via pins, and the ends of the two connecting plates away from the cleaning plate are rotatably connected to a rotating cylinder via pins. A coil spring is provided at the connection between the connecting plate and the rotating cylinder, a limit block is fixedly connected to the inner side of the rotating cylinder, and an inclined plate is provided on the side wall of the cleaning plate.
[0014] In one alternative: the rotating cylinder is fixedly connected to a gear ring, the side wall of the cleaning frame is rotatably connected to a gear via a rotating shaft, the side wall of the cleaning frame is fixedly connected to a first motor via a bracket, the output end of the first motor is connected to the rotating shaft of the gear, and the gear meshes with the gear ring.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. This utility model uses a cleaning component to automatically clean a steel pipe that is moving forward, removing sand and gravel from the surface of the pipe and preventing sand and gravel from adhering to the bent parts of the pipe, which could cause dents and excessive deformation. It eliminates the need for manual cleaning and reduces the workload of workers.
[0017] 2. This utility model uses an electric actuator to move a connecting block, which in turn moves a slider within a rotating guide rail. By adjusting the distance between the fixed bending block and the rotating bending block, it enables bending of steel pipes of different sizes.
[0018] 3. This utility model uses a combination of an inclined plate and a coil spring to keep the cleaning block in contact with the steel pipe, which can adapt to the size of the steel pipe for cleaning, making it convenient for workers to operate and eliminating the need for manual adjustment of the cleaning components. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a first-view diagram of the present invention.
[0021] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle.
[0022] Figure 4 This is a first-view view of the cleaning component of this utility model.
[0023] Figure 5 For the present utility model Figure 4 Enlarged view of section B in the middle.
[0024] Figure 6 This is a second-view view of the cleaning component of this utility model.
[0025] Figure 7 This is a first-view view of the cleaning block of this utility model.
[0026] Figure 8 This is a second-view view of the cleaning block of this utility model.
[0027] Figure label annotations: 1. Processing table, 2. Steel pipe conveyor, 3. Bending assembly, 4. Cleaning assembly, 5. Fixed bending block, 6. Rotating bending block, 7. Rotating track, 8. Slide rod, 9. First motor, 10. Cleaning frame, 11. Gear, 12. Gear ring, 13. Second motor, 14. Connecting block, 15. Rotating plate, 16. Electric push rod, 17. Rotating shaft, 18. Rotating guide rail, 19. Slider, 20. Rotating cylinder, 21. Connecting plate, 22. Cleaning plate, 23. Cleaning block, 24. Coil spring, 25. Limiting block, 26. Pull-out block, 27. Magnet, 28. Inclined plate. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0029] In one embodiment, such as Figures 1-8 As shown, a steel pipe bending machine includes a processing table 1. The upper surface of the processing table 1 is provided with a steel pipe conveyor 2, a bending component 3, and a cleaning component 4. The bending component 3 includes a slide bar 8, a rotary guide rail 18, and a slider 19. The lower surface of the processing table 1 is fixedly connected to a second motor 13 via a bracket. The upper surface of the processing table 1 is fixedly connected to a fixed bending block 5. The lower surface of the processing table 1 is connected to a rotating shaft 17 via a bearing. The rotating shaft 17 is connected to the output end of the second motor 13. The rotating shaft 17 is fixedly connected to a rotary guide rail 18 and a rotating plate 15. A rotating bending block 6 is provided on the rotary guide rail 18.
[0030] The cleaning component 4 is installed on the upper surface of the processing table 1 and is used to clean the surface of the steel pipe.
[0031] When bending, the second motor 13 is started, which drives the rotating shaft 17 to rotate, the rotating shaft 17 drives the rotating guide rail 18 to rotate, and the rotating guide rail 18 drives the rotating bending block 6 to rotate, thus bending the steel pipe.
[0032] In one embodiment, a slider 19 is slidably connected to the inner sidewall of the rotary guide rail 18. The slider 19 has an "I" shaped cross section. The slider 19 is connected to the rotary bending block 6 through a bearing. A connecting block 14 is fixedly connected to the lower surface of the slider 19. An electric actuator 16 is fixedly connected to the upper surface of the rotary plate 15. The output end of the electric actuator 16 is connected to the connecting block 14. The fixed bending block 5 is coaxial with the rotary shaft 17.
[0033] In one embodiment, a slide rod 8 is fixedly connected to a rotary guide rail 18, and a rotary track 7 is provided on the upper surface of the processing table 1. The slide rod 8 is slidably connected to the inner wall of the rotary track 7.
[0034] According to the size of the steel pipe, the electric actuator 16 can be activated. The electric actuator 16 drives the connecting block 14 to move, and the connecting block 14 drives the slider 19 to slide within the rotating guide rail 18. The distance between the fixed bending block 5 and the rotating bending block 6 can be adjusted to bend steel pipes of different sizes.
[0035] In one embodiment, the cleaning assembly 4 includes a cleaning frame 10, a gear 11, and a gear ring 12. The cleaning frame 10 is fixedly connected to the upper surface of the processing table 1 via a bracket. The cleaning frame 10 is connected to a rotating cylinder 20 via a bearing. The processing table 1 has holes corresponding to the rotating cylinder 20. The inner wall of the rotating cylinder 20 is provided with four circumferentially distributed cleaning plates 22. The cleaning plates 22 have cleaning block grooves. The inner sidewall of the cleaning block groove is slidably connected to a cleaning block 23. The cleaning block 23 is fixedly connected to a pull-out block 26. The pull-out block 26 is provided with a magnet 27. The cleaning plates 22 are made of magnetic material.
[0036] First, the steel pipe is transported into the cleaning component 4 by the steel pipe conveyor 2. The cleaning block 23 cleans the steel pipe that is moving forward continuously, removing sand and gravel from the surface of the steel pipe to prevent sand and gravel from adhering to the bent parts of the steel pipe, causing dents and excessive deformation.
[0037] In one embodiment, the cleaning plate 22 is rotatably connected to two symmetrical connecting plates 21 by a pin. The ends of the two connecting plates 21 away from the cleaning plate 22 are rotatably connected to the rotating cylinder 20 by a pin. A coil spring is provided at the connection between the connecting plate 21 and the rotating cylinder 20. A limit block 25 is fixedly connected to the inner side of the rotating cylinder 20. An inclined plate 28 is provided on the side wall of the cleaning plate 22.
[0038] When the steel pipe is conveyed into the cleaning assembly 4, the steel pipe will first contact the inclined plate 28, causing the four cleaning plates 22 in the rotating cylinder 20 to spread outwards until the cleaning block 23 contacts the surface of the steel pipe and cooperates with the coil spring 24, so that the cleaning block 23 is always in contact with the steel pipe. This can achieve adaptive cleaning of the steel pipe size, making it convenient for operators to operate without the need for manual adjustment of the cleaning assembly 4.
[0039] In one embodiment, the rotating cylinder 20 is fixedly connected to the gear ring 12, the side wall of the cleaning frame 10 is rotatably connected to the gear 11 via a rotating shaft, the side wall of the cleaning frame 10 is fixedly connected to the first motor 9 via a bracket, the output end of the first motor 9 is connected to the rotating shaft of the gear 11, and the gear 11 meshes with the gear ring 12.
[0040] The first motor 9 is started, which drives the gear 11 to rotate. The gear 11 drives the gear ring 12 to rotate, which drives the rotating cylinder 20 to rotate. The rotating cylinder 20 drives the internal cleaning block 23 to rotate, which rotates and cleans the steel pipe that is moving forward, removing sand and gravel from the surface of the steel pipe and further improving the cleaning effect.
[0041] The above embodiments disclose a steel pipe bending machine, the specific working principle and process of which are as follows:
[0042] S1: First, the steel pipe is transported into the cleaning component 4 by the steel pipe conveyor 2. The first motor 9 is started. The first motor 9 drives the gear 11 to rotate, the gear 11 drives the gear ring 12 to rotate, the gear ring 12 drives the rotating cylinder 20 to rotate, and the rotating cylinder 20 drives the internal cleaning block 23 to rotate, which rotates and cleans the steel pipe that is moving forward continuously, removing the sand and gravel on the surface of the steel pipe, and preventing the sand and gravel from adhering to the bent parts of the steel pipe, causing dents and excessive deformation.
[0043] A cleaning sponge or brush can be placed on the surface of cleaning block 23;
[0044] S2: When the steel pipe is conveyed into the cleaning assembly 4, the steel pipe will first contact the inclined plate 28, causing the four cleaning plates 22 in the rotating cylinder 20 to spread outwards until the cleaning block 23 contacts the surface of the steel pipe and cooperates with the coil spring 24, so that the cleaning block 23 is always in contact with the steel pipe, which can achieve adaptive cleaning of the steel pipe size, making it convenient for staff to operate and eliminating the need for manual adjustment of the cleaning assembly 4.
[0045] S3: When bending, start the second motor 13, the second motor 13 drives the rotating shaft 17 to rotate, the rotating shaft 17 drives the rotating guide rail 18 to rotate, and the rotating guide rail 18 drives the rotating bending block 6 to rotate, thus bending the steel pipe.
[0046] According to the size of the steel pipe, the electric actuator 16 can be activated. The electric actuator 16 drives the connecting block 14 to move, and the connecting block 14 drives the slider 19 to slide within the rotating guide rail 18. The distance between the fixed bending block 5 and the rotating bending block 6 can be adjusted to bend steel pipes of different sizes.
[0047] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A steel pipe bending machine, characterized in that, The system includes a processing table (1), on the upper surface of which a steel pipe conveyor (2), a bending assembly (3), and a cleaning assembly (4) are provided. The bending assembly (3) includes a slide rod (8), a rotary guide rail (18), and a slider (19). A second motor (13) is fixedly connected to the lower surface of the processing table (1) via a bracket. A fixed bending block (5) is fixedly connected to the upper surface of the processing table (1). A rotating shaft (17) is connected to the lower surface of the processing table (1) via a bearing. The rotating shaft (17) is connected to the output end of the second motor (13). A rotary guide rail (18) and a rotating plate (15) are fixedly connected to the rotating shaft (17). A rotating bending block (6) is provided on the rotary guide rail (18). The cleaning component (4) is set on the upper surface of the processing table (1) and is used to clean the surface of the steel pipe.
2. A steel pipe bending machine according to claim 1, characterized in that, The inner sidewall of the rotating guide rail (18) is slidably connected to a slider (19). The slider (19) has an "I" shaped cross section. The slider (19) is connected to the rotating bending block (6) through a bearing. A connecting block (14) is fixedly connected to the lower surface of the slider (19). An electric actuator (16) is fixedly connected to the upper surface of the rotating plate (15). The output end of the electric actuator (16) is connected to the connecting block (14). The fixed bending block (5) is coaxial with the rotating shaft (17).
3. A steel pipe bending machine according to claim 1, characterized in that, The rotary guide rail (18) is fixedly connected to a slide rod (8), and a rotary track (7) is provided on the upper surface of the processing table (1). The slide rod (8) is slidably connected to the inner wall of the rotary track (7).
4. A steel pipe bending machine according to claim 1, characterized in that, The cleaning assembly (4) includes a cleaning frame (10), a gear (11), and a gear ring (12). The cleaning frame (10) is fixedly connected to the upper surface of the processing table (1) by a bracket. The cleaning frame (10) is connected to a rotating cylinder (20) by a bearing. The processing table (1) has holes corresponding to the rotating cylinder (20). The inner wall of the rotating cylinder (20) is provided with four circumferentially distributed cleaning plates (22). The cleaning plates (22) have cleaning block grooves. The inner side wall of the cleaning block groove is slidably connected to a cleaning block (23). The cleaning block (23) is fixedly connected to a pull block (26). The pull block (26) is provided with a magnet (27). The cleaning plate (22) is made of magnetic material.
5. A steel pipe bending machine according to claim 4, characterized in that, The cleaning plate (22) is rotatably connected to two symmetrical connecting plates (21) by a pin. The ends of the two connecting plates (21) away from the cleaning plate (22) are rotatably connected to the rotating cylinder (20) by a pin. A coil spring is provided at the connection between the connecting plate (21) and the rotating cylinder (20). A limit block (25) is fixedly connected to the inner side of the rotating cylinder (20). An inclined plate (28) is provided on the side wall of the cleaning plate (22).
6. A steel pipe bending machine according to claim 5, characterized in that, The rotating cylinder (20) is fixedly connected to a gear ring (12), and the side wall of the cleaning frame (10) is rotatably connected to a gear (11) via a rotating shaft. The side wall of the cleaning frame (10) is fixedly connected to a first motor (9) via a bracket. The output end of the first motor (9) is connected to the rotating shaft of the gear (11), and the gear (11) meshes with the gear ring (12).