A light and thin sheet metal continuous stamping device

Abstract

The utility model discloses a kind of light thin sheet metal continuous stamping device, including punch station, guide base, stamping assembly and adjusting rod, stamping assembly is combined with punch seat by cylinder liner seat, several hydraulic driving's plunger rods are equipped in cylinder liner seat, punch head is slidably installed in punch seat. Guide base is dynamically connected with plunger rod by ball head-socket structure, and angle of deflection can be adjusted by slip ring component, so as to adapt to different stamping path. Material is slid along the ring slide rail arranged on the surface of punch station and sequentially aligned multiple punch heads, to realize continuous stamping operation. The device has adjustable impact direction, multi-point linkage continuous stamping, high-efficiency processing and other characteristics, and is suitable for high-speed forming processing of light thin sheet metal parts.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal stamping equipment technology, specifically a continuous stamping device for thin sheet metal. Background Technology

[0002] Sheet metal parts are widely used in home appliances, automobiles, and machinery manufacturing due to their lightweight, high strength, and ease of forming. Stamping is a common and highly efficient and adaptable process for forming sheet metal, especially in continuous stamping scenarios. By sequentially completing multiple processes, it can effectively improve processing efficiency and reduce manufacturing costs.

[0003] Existing sheet metal stamping equipment typically employs a fixed die structure and linear feeding method. A typical structure involves fixing the stamping die on the punch table, with a feeding mechanism gradually advancing the metal strip along a straight line. Each time the strip reaches a set position, the punch is driven to complete a stamping action. Continuous feeding and stamping are achieved through a fixed module and linear guide rail.

[0004] However, the above-mentioned traditional stamping methods have the following shortcomings when processing small-sized or thin parts that require high-frequency stamping:

[0005] Poor position adaptability: Traditional mold layout is fixed and the impact angle of the punch cannot be adjusted, making it difficult to cope with sheet metal structures of different shapes or positions, which reduces the versatility of the process and the processing accuracy.

[0006] The stamping path is singular: the linear feeding mode limits the freedom of process layout and makes it difficult to achieve high-density arrangement of circular or non-linear paths.

[0007] Limited stamping efficiency: Since each stamping requires waiting for the feeding to complete, the processing cycle is limited, making it impossible to achieve truly high-frequency continuous stamping.

[0008] Therefore, how to construct a structure with adjustable impact direction, support for continuous feeding along a circumferential path, and the ability to arrange multiple punches to achieve multi-station linkage stamping has become a key issue that needs to be addressed in the current continuous stamping technology for thin sheet metal. Utility Model Content

[0009] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0010] Therefore, the technical solution adopted by this utility model is as follows: a thin sheet metal continuous stamping device, including a punch table, a guide seat, a stamping assembly, and an adjusting rod. A support frame is fixedly installed on the top surface of the punch table, and the guide seat is rotatably installed on the inner side of the support frame. A drive motor is provided on the top surface of the support frame, and a slip ring is slidably sleeved on the surface of the guide seat. The two ends of the slip ring are rotatably connected to the inner side of the support frame through a shaft pin. The adjusting rod is fixed on the top surface of the support frame, and the output end is connected to the surface of the slip ring through a connecting rod. The adjusting rod is used to drive the deflection movement of the slip ring and the guide seat. The stamping assembly is rotatably installed on the surface of the punch table and includes a cylinder liner seat, a stamping seat, several plunger rods, and a punch. Multiple plunger cylinders are provided on the inner side of the cylinder liner seat, and the plunger rods are slidably installed in the plunger cylinders. A ball head is provided at the top end, and a turntable seat is provided at the bottom of the guide seat. A ball socket seat is provided on the bottom surface of the turntable seat for universal connection with the ball head. The punch is slidably installed on the inner side of the stamping seat.

[0011] Through the above technical solution: the above structural design realizes the adjustable angle adaptability and automatic alignment capability of the stamping components through multi-level coordination, effectively improving the compatibility of the stamping device with sheet metal parts of different pitches and directions, and enhancing the flexible processing performance.

[0012] In a preferred embodiment, the present invention can be further configured such that: the output end of the support bracket passes through the guide seat and is fixedly connected to the cylinder liner seat, for driving the cylinder liner seat and the stamping seat to rotate synchronously, and the stamping seat is fixedly disposed on the bottom surface of the cylinder liner seat.

[0013] The above technical solution allows the cylinder liner seat and the stamping seat to rotate synchronously, which helps to achieve uniform distribution and continuous operation of the multi-punch structure, and realizes stable stamping and automatic cycle control of the whole machine.

[0014] In a preferred embodiment, this utility model can be further configured as follows: a plurality of plunger rods are evenly distributed along the circumference of the cylinder liner seat, and the plunger cylinders provided inside the cylinder liner seat are connected to the hydraulic flow channels one by one, with the hydraulic flow channels filled with hydraulic oil for hydraulic transmission.

[0015] The above technical solution improves the stamping response speed and stroke control accuracy by driving the plunger rod forward and backward through the hydraulic flow channel, thereby enhancing the dynamic responsiveness and impact buffering capacity of the stamping system.

[0016] In a preferred embodiment, the present invention can be further configured such that: one end of the plunger rod is provided with a spring that abuts against the inside of the plunger cylinder for resetting the movement of the plunger rod.

[0017] Through the above technical solution, after the plunger rod is stamped, the return spring can automatically rebound, ensuring the safe positioning of the punch in the non-working state and the initial reset before working again, thus improving the reliability of the operation.

[0018] In a preferred embodiment, the present invention can be further configured such that a piston ring is sleeved on the surface of the plunger rod and slides against the inner wall of the plunger cylinder.

[0019] Through the above technical solutions, the piston ring can provide sealing and guiding functions, ensure the stability of hydraulic pressure transmission, reduce radial wobble during the operation of the plunger rod, and improve stamping stability and sealing durability.

[0020] In a preferred embodiment, the present invention can be further configured such that: the inner diameter of the hydraulic flow channel is smaller than the inner diameter of the plunger cylinder, the stamping seat is provided with a plunger cavity for guiding the sliding of the punch, and the two ends of the hydraulic flow channel are respectively connected to the plunger cylinder and the plunger cavity.

[0021] Through the above technical solution, the structure can form a complete hydraulic circuit, ensuring smooth transmission of hydraulic fluid between the plunger cylinder and the punch guide cavity, which helps to achieve precise synchronous impact operation.

[0022] In a preferred embodiment, the present invention can be further configured such that the punch includes a punch rod and a punch body, and the punch and the punch rod are connected by threads.

[0023] The above technical solution uses a threaded connection method to make punch replacement simple and quick, reducing maintenance difficulty and downtime, and improving equipment operating efficiency and versatility.

[0024] In summary, this utility model, by combining the structural design of slip ring deflection control, ball joint linkage mechanism, hydraulic drive system and circumferential multi-punch layout, constructs a sheet metal continuous stamping system with high frequency, high precision and multi-point linkage. It is particularly suitable for multi-process continuous stamping processing of thin sheet metal, and has comprehensive advantages such as compact structure, rapid response, high operating cycle and strong process adaptability.

[0025] The beneficial effects achieved by this utility model are as follows:

[0026] 1. In this utility model, by setting a slip ring structure between the guide seat and the support frame, and cooperating with the linkage drive of the adjusting rod, the adjustable deflection control function of the guide seat during the stamping process is realized, which enhances the adaptability of the punch to thin plates at different positions and improves the stamping accuracy and equipment flexibility.

[0027] 2. In this utility model, a ring slide rail structure is provided to guide the material to slide continuously along a circumferential path, and multiple punch structures are arranged on the sliding path. The multiple punches perform stamping operations in sequence in the pushing path, realizing multi-point and multi-station continuous stamping processing of thin plate materials, improving the processing efficiency per unit time, effectively simplifying the process flow and improving the automation and continuity level of the equipment. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0029] Figure 2 This is a schematic diagram of the installation structure of the guide seat and stamping assembly according to an embodiment of the present invention;

[0030] Figure 3 This is a schematic diagram of the guide seat and stamping assembly structure according to an embodiment of the present invention;

[0031] Figure 4 This is a schematic diagram of the turntable seat and plunger rod structure according to one embodiment of the present invention;

[0032] Figure 5 This is a schematic diagram of the cross-sectional structure of a stamping component according to an embodiment of the present invention.

[0033] Figure label:

[0034] 100. Punch table; 110. Support frame; 120. Circular slide rail; 111. Drive motor;

[0035] 200, guide seat; 210, slip ring; 220, turntable seat; 221, ball socket seat;

[0036] 300. Stamping assembly; 310. Cylinder liner seat; 320. Stamping seat; 330. Piston rod; 340. Punch; 311. Piston cylinder; 312. Hydraulic flow channel; 331. Ball head;

[0037] 400. Adjusting rod; 410. Connecting rod. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0039] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of this invention.

[0040] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a continuous stamping device for thin sheet metal.

[0041] Combination Figures 1-5 As shown, the present invention provides a continuous stamping device for thin sheet metal, comprising: a punch table 100, a guide seat 200, a stamping assembly 300, and an adjusting rod 400.

[0042] The top surface of the punching platform 100 is fixedly mounted with a support frame 110, and the top surface of the support frame 110 is fixedly mounted with a drive motor 111. A guide seat 200 is rotatably mounted on the inner side of the support frame 110, and a slip ring 210 is slidably sleeved on the surface of the guide seat 200. The two ends of the slip ring 210 are rotatably connected to the inner side of the support frame 110 through a shaft pin, which enables the guide seat 200 to rotate relative to the support frame 110.

[0043] The adjusting rod 400 is fixed to the top surface of the support frame 110, and the output end of the adjusting rod 400 is connected to the connecting rod 410, which is connected to the surface of the slip ring 210. By driving the adjusting rod 400, the slip ring 210 is tilted, thereby realizing the adjustment of the deflection angle of the guide seat 200 within the slip ring 210.

[0044] The bottom surface of the guide seat 200 is provided with a turntable seat 220, and the bottom surface of the turntable seat 220 is provided with a ball socket seat 221. The stamping assembly 300 is rotatably mounted on the surface of the punch table 100. The stamping assembly 300 includes a cylinder liner seat 310, a stamping seat 320, a plurality of plunger rods 330 and a punch 340.

[0045] The cylinder liner seat 310 has several plunger cylinders 311 on its inner side, and several plunger rods 330 are slidably sleeved on the inner side of the plunger cylinders 311. Each plunger rod 330 has a ball head 331 at its top end. The ball head 331 matches the ball socket seat 221 on the bottom surface of the turntable seat 220, realizing a universal connection structure between the ball head 331 and the ball socket seat 221.

[0046] The inner side of the cylinder liner seat 310 is also provided with several hydraulic flow channels 312. Each hydraulic flow channel 312 is connected to the corresponding plunger cylinder 311. The hydraulic flow channel 312 is filled with hydraulic oil, which can realize the hydraulic drive of the plunger rod 330 during equipment operation.

[0047] The stamping seat 320 is fixedly connected to the bottom surface of the cylinder liner seat 310. The interior of the stamping seat 320 is provided with a plunger cavity for guiding the sliding of the punch 340. The punch 340 is slidably sleeved on the inner side of the plunger cavity. The punch 340 consists of a punch rod and a punch body, which are connected by threads for easy replacement of the punch 340.

[0048] To enhance the reset function, one end of the plunger rod 330 is provided with a spring that abuts against the inside of the plunger cylinder 311 to achieve automatic reset of the plunger rod 330; in addition, a piston ring is also sleeved on the surface of the plunger rod 330 and slides against the inner wall of the plunger cylinder 311 for sealing and guiding.

[0049] Working principle and usage process of this utility model:

[0050] Before the equipment is put into operation, the thin sheet metal material to be processed is first placed on the punch table 100 and pushed along the path of the ring slide rail 120, with each material pushing against the other. After the drive motor 111 is started, it drives the guide seat 200 to rotate inside the slip ring 210. The guide seat 200 is dynamically connected to the ball head-ball socket structure between the turntable seat 220 at its bottom and multiple plunger rods 330. At the same time, driven by the adjusting rod 400, the guide seat 200 is deflected at an angle by tilting the slip ring 210, so that the guide seat 200 can be flexibly adapted to different stamping pitches or angles.

[0051] Subsequently, the cylinder liner seat 310 and the stamping seat 320 begin to rotate synchronously under the drive of the motor. Several plunger cylinders 311 are distributed inside the cylinder liner seat 310. The plunger rod 330 slides in it and is pushed by the hydraulic oil in the hydraulic flow channel 312. After rotating to its original position, it is pulled back by the sliding connection between the turntable seat 220 and the bottom surface of the slip ring 210, thereby causing the punch 340 to reciprocate.

[0052] As the sheet metal material slides along the ring slide rail 120, it aligns sequentially with multiple punches 340. After completing one stamping operation in the plunger cavity, the punches 340 automatically reset. Because the stamping components are circumferentially distributed, the material can achieve multiple continuous stamping actions in one sliding path, thereby completing the integrated processing of multiple processes.

[0053] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0054] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A continuous stamping device for thin sheet metal, characterized in that, The assembly includes a punching station (100), a guide seat (200), a stamping assembly (300), and an adjusting rod (400). A support frame (110) is fixedly installed on the top surface of the punching station (100). The guide seat (200) is rotatably installed on the inner side of the support frame (110). A drive motor (111) is fixedly installed on the top surface of the support frame (110). A slip ring (210) is slidably sleeved on the surface of the guide seat (200). The two ends of the slip ring (210) are provided with shaft pins that are rotatably connected to the inner side of the support frame (110). The adjusting rod (400) is fixed to the top surface of the support frame (110), and its output end is connected to a connecting rod (410) connected to the surface of the slip ring (210). The adjusting rod (400) is used to drive and adjust the deflection movement of the slip ring (210) and the guide seat (200). The stamping assembly (300) is rotatably mounted on the surface of the punching station (100). The stamping assembly (300) includes a cylinder liner seat (310), a stamping seat (320), a plurality of plunger rods (330), and a punch (340). A plurality of plunger cylinders (311) are provided on the inner side of the cylinder liner seat (310). A plurality of plunger rods (330) are slidably sleeved on the inner side of the corresponding plunger cylinders (311). A ball head (331) is provided at the top of the plunger rod (330). A turntable seat (220) is provided on the bottom surface of the guide seat (200). A ball socket seat (221) is provided on the bottom surface of the turntable seat (220) and sleeved on the surface of the ball head (331). The punch (340) is slidably sleeved on the inner side of the stamping seat (320).

2. The continuous stamping device for thin sheet metal according to claim 1, characterized in that, The output end of the support (110) passes through the guide seat (200) and is fixedly connected to the cylinder liner seat (310) for driving the cylinder liner seat (310) and the stamping seat (320) to rotate synchronously. The stamping seat (320) is fixed to the bottom surface of the cylinder liner seat (310).

3. The continuous stamping device for thin sheet metal according to claim 1, characterized in that, Several plunger rods (330) are evenly distributed in a circumferential direction on the surface of the cylinder liner seat (310), and the plunger cylinder (311) inside the cylinder liner seat (310) is connected to the hydraulic flow channel (312) in a one-to-one correspondence. The plunger cylinder (311) and the hydraulic flow channel (312) are filled with hydraulic oil for hydraulic transmission.

4. The continuous stamping device for thin sheet metal according to claim 1, characterized in that, One end of the plunger rod (330) is provided with a spring that abuts against the inside of the plunger cylinder (311) for resetting the movement of the plunger rod (330).

5. The continuous stamping device for thin sheet metal according to claim 1, characterized in that, The surface of the plunger rod (330) is fitted with a piston ring that slides against the inner wall of the plunger cylinder (311).

6. The continuous stamping device for thin sheet metal according to claim 3, characterized in that, The inner diameter of the hydraulic flow channel (312) is smaller than the inner diameter of the plunger cylinder (311). The stamping seat (320) has a plunger cavity inside for guiding the sliding of the punch (340). The two ends of the hydraulic flow channel (312) are respectively connected to the plunger cylinder (311) and the plunger cavity.

7. The continuous stamping device for thin sheet metal according to claim 1, characterized in that, The punch (340) includes a punch rod and a punch structure, wherein the punch and the punch rod are connected by a thread.

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