A wear-resistant ring mounting module of a mixer assembly device
The electric slide and vacuum nozzle of the wear ring installation module automatically install wear rings, solving the problem of time-consuming and labor-intensive manual installation, and realizing an efficient and stable wear ring installation and lubrication process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU IND PARK JIABAO PRECISION MASCH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-07-07
AI Technical Summary
The manual installation of wear-resistant rings in the contact area between the bottom shell and the mixing shaft of existing mixers is time-consuming, labor-intensive, cumbersome, and of inconsistent quality, affecting assembly quality and work efficiency.
The wear ring installation module is adopted, which uses an electric slide and vacuum nozzle to automatically install the wear ring. Combined with the oiling nozzle, it realizes automatic oiling and installation. The electric slide and vacuum nozzle work together to realize the automatic positioning and fixation of the wear ring.
It enables automated installation and lubrication of wear rings, improving installation efficiency and quality consistency, and reducing the tediousness and time consumption of manual operation.
Smart Images

Figure CN224464099U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mixer assembly equipment, specifically to a wear-resistant ring installation module for mixer assembly equipment. Background Technology
[0002] The bottom shell of the mixer serves as the mounting base for core components such as the mixing shaft and bearing housing, bearing the dynamic load during the mixing process. High-wear areas (such as the bearing housing flange face) where the bottom shell contacts the mixing shaft require the installation of wear-resistant rings. The wear-resistant rings are mostly made of high-chromium cast iron, ceramic composite materials, or ultra-high molecular weight polyethylene, which have both wear resistance and impact resistance. By installing wear-resistant rings, friction can be directly borne, preventing rapid wear of the bottom shell body and extending the service life of the equipment.
[0003] In existing technologies, wear-resistant rings are typically installed manually in the bearing support area inside the bottom shell of the mixer to reduce frictional wear between the mixing shaft and the bottom shell during rotation. However, manual installation is time-consuming and labor-intensive. Before installation, lubricating oil needs to be manually sprayed onto the mounting surface of the bottom shell. This not only makes the operation cumbersome and affects work efficiency, but also results in significant differences in installation quality among different operators, affecting the overall assembly quality. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.
[0005] In view of the problems existing in the above and / or prior art, the present invention is proposed.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A wear-resistant ring mounting module for a mixer assembly equipment includes a fixed base, and a sliding base is slidably disposed on one side of the fixed base;
[0008] An assembly assembly is provided on one side of the sliding seat, and a fixing column is fixedly connected to both sides of the bottom of the fixed seat, and an assembly table is fixedly connected to the bottom of the fixing column;
[0009] A pair of feeding pipes are fixedly installed on one side of the fixed column, and a feeding pusher is slidably installed on one side of the top of the assembly platform. The top of the feeding pusher is in contact with the bottom of the pair of feeding pipes. A pair of wear-resistant ring grooves corresponding to the feeding pipes are opened on the top of the feeding pusher. A placement seat for placing the bottom shell of the mixer is fixedly connected to the top of the assembly platform.
[0010] Furthermore: the assembly assembly includes a first electric slide and a second electric slide respectively disposed on both sides of the sliding seat. A vacuum generator is installed on one side of the first electric slide, and a pair of vacuum nozzles are provided at the bottom of the vacuum generator. A support frame is installed on one side of the second electric slide, and a pair of oil nozzles are installed inside the support frame.
[0011] Furthermore: a pair of fixing rings are fixedly connected to the outside of the feeding pipe, and the inner rings of the pair of fixing rings are fixedly connected to the outside of the fixing post.
[0012] Furthermore: a limit rod is provided inside the feeding pipe, and a counterweight is sleeved on the outside of the limit rod.
[0013] Furthermore: sliders are fixedly connected to both sides of the counterweight, and a groove is provided inside the feeding tube to cooperate with the sliders.
[0014] Furthermore: a motor is fixedly connected to one side of the fixed base, a lead screw is fixedly connected to the output end of the motor, and a moving block is screwed onto the lead screw.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] The sliding seat moves the vacuum nozzle to directly above the wear ring on the top of the feeding pusher. The first electric slide moves the vacuum nozzle down to contact the wear ring. The vacuum generator works to allow the vacuum nozzle to adhere and fix the wear ring. At the same time, the second electric slide moves the oiling nozzle to contact the bottom shell assembly surface on the top of the placement seat to apply oil to the bottom shell assembly surface. Then, the sliding seat moves the wear ring below the vacuum nozzle to the bottom shell assembly surface, releasing the adhesion to the wear ring and allowing the wear ring to be installed on the bottom shell assembly surface. This achieves the effect of automatically applying oil and installing the wear ring.
[0017] Other features and advantages of this application will be set forth in the following description and will be apparent in part from the description or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings.
[0018] The technical solution of this application will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a structural schematic diagram of the assembly component of this utility model;
[0022] Figure 3 This is a schematic diagram of the feeding pipe of this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the fixing base of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Fixed seat; 2. Sliding seat; 3. Assembly assembly; 31. First electric slide; 32. Vacuum generator; 33. Vacuum nozzle; 34. Second electric slide; 35. Support frame; 36. Oil nozzle; 4. Fixed column; 5. Assembly table; 6. Feeding pipe; 7. Feeding push block; 8. Wear-resistant ring groove; 9. Placement seat; 10. Fixed ring; 11. Limiting rod; 12. Counterweight; 13. Slider; 14. Slide groove; 15. Motor; 16. Lead screw; 17. Moving block. Detailed Implementation
[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0029] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0030] Please see Figures 1-4As shown in the figure, the wear-resistant ring mounting module of the mixer assembly equipment provided in this embodiment of the present invention includes a fixed base 1, and a sliding base 2 is slidably disposed on one side of the fixed base 1;
[0031] The sliding seat 2 is provided with an assembly component 3 on one side, and the fixed seat 1 is fixedly connected to both sides of the bottom of the fixed column 4, and the fixed column 4 is fixedly connected to the bottom of the assembly table 5.
[0032] A pair of feeding pipes 6 are fixedly installed on one side of the fixed column 4. A feeding push block 7 is slidably installed on one side of the top of the assembly table 5. The top of the feeding push block 7 is in contact with the bottom of the pair of feeding pipes 6. A pair of wear-resistant ring grooves 8 corresponding to the feeding pipes 6 are opened on the top of the feeding push block 7. A placement seat 9 for placing the bottom shell of the mixer is fixedly connected to the top of the assembly table 5.
[0033] Place the bottom shell of the mixer on the placement seat 9. Manually place multiple wear-resistant rings into the feeding pipe 6. Move the feeding pusher 7 to the rear to move the wear-resistant ring groove 8 below the feeding pipe 6, so that the wear-resistant rings inside the feeding pipe 6 automatically fall into the wear-resistant ring groove 8. Then move the feeding pusher 7 towards the placement seat 9. Next, the sliding seat 2 drives the assembly component 3 to move above the wear-resistant rings. The assembly component 3 installs the wear-resistant rings on the bottom shell, completing the automatic feeding and installation of the wear-resistant rings.
[0034] Preferably, the assembly component 3 includes a first electric slide 31 and a second electric slide 34 respectively disposed on both sides of the sliding seat 2. A vacuum generator 32 is installed on one side of the first electric slide 31, and a pair of vacuum nozzles 33 are disposed at the bottom of the vacuum generator 32. The vacuum generator 32 generates negative pressure by compressed air, and the vacuum nozzles 33 act as terminal execution units to apply negative pressure to the surface of the wear ring. The two are used together and are both existing equipment, so the connection method and control principle involved will not be described in detail. A support frame 35 is installed on one side of the second electric slide 34, and a pair of oiling nozzles 36 are installed inside the support frame 35. The oiling nozzles 36 are the core interface components of the equipment lubrication system and are widely used standardized components. In this device, they are only used to achieve precise injection of lubricating oil into the bottom shell assembly surface, so the other structures of the lubrication system will not be described in detail. The first electric slide 31 and the second electric slide 34 are important actuators in the field of industrial automation. They are composed of components such as synchronous belts, ball screws, linear guides, aluminum alloy profiles, and motors, and can achieve high-precision linear motion control. They are existing equipment.
[0035] The sliding seat 2 moves the vacuum nozzle 33 to directly above the wear ring on the top of the feeding push block 7. The first electric slide 31 lowers the vacuum nozzle 33 to contact the wear ring. The vacuum generator 32 works to make the vacuum nozzle 33 adsorb and fix the wear ring. At the same time, the second electric slide 34 drives the oiling nozzle 36 to contact the bottom shell assembly surface on the top of the placement seat 9 to apply oil to the bottom shell assembly surface. Then, the sliding seat 2 moves the wear ring below the vacuum nozzle 33 to the bottom shell assembly surface, releases the adsorption on the wear ring, and installs the wear ring on the bottom shell assembly surface, achieving the effect of automatically oiling and installing the wear ring.
[0036] Preferably, a pair of fixing rings 10 are fixedly connected to the outside of the feeding pipe 6, and the inner rings of the pair of fixing rings 10 are fixedly connected to the outside of the fixing post 4.
[0037] A pair of feeding pipes 6 are connected and fixed by a fixing block, and are connected and fixed to a fixing post 4 by a fixing ring 10 on one side, so that the feeding pipes 6 are suspended above the feeding push block 7.
[0038] Preferably, a limit rod 11 is provided inside the feeding pipe 6, and a counterweight 12 is sleeved on the outside of the limit rod 11.
[0039] The wear-resistant ring is limited by the limiting rod 11 to prevent it from shifting. The counterweight 12 applies pressure to multiple wear-resistant rings to ensure that they slide down in an orderly manner under the action of gravity.
[0040] Preferably, sliders 13 are fixedly connected to both sides of the counterweight 12, and the feed tube 6 has a groove 14 inside that cooperates with the sliders 13.
[0041] The counterweight 12 is guided and limited by the slider 13 sliding in the groove 14 to prevent the counterweight 12 from shifting.
[0042] Preferably, a motor 15 is fixedly connected to one side of the fixed base 1, a lead screw 16 is fixedly connected to the output end of the motor 15, and a moving block 17 is screwed onto the lead screw 16.
[0043] The motor 15 drives the lead screw 16 to rotate, which in turn drives the moving block 17 to move, thereby causing the sliding seat 2 to move horizontally on one side of the fixed seat 1, and positioning the vacuum nozzle 33 and the oil nozzle 36.
[0044] The working principle of this utility model is as follows: The bottom shell of the mixer is placed on the placement seat 9. Multiple wear-resistant rings are manually placed into the feeding pipe 6. The feeding pusher 7 moves backward, causing the wear-resistant ring groove 8 to move below the feeding pipe 6, so that the wear-resistant rings inside the feeding pipe 6 automatically fall into the wear-resistant ring groove 8. Then, the feeding pusher 7 moves towards the placement seat 9. Next, the sliding seat 2 drives the vacuum nozzle 33 to move to the top of the feeding pusher 7 directly above the wear-resistant ring. The first electric slide 31 drives the vacuum nozzle 33 to descend and contact the wear-resistant ring. The vacuum generator 32 works to make the vacuum nozzle 33 adsorb and fix the wear-resistant ring. At the same time, the second electric slide 34 drives the oiling nozzle 36 to contact the bottom shell assembly surface at the top of the placement seat 9 to apply oil to the bottom shell assembly surface. Then, the sliding seat 2 moves the wear-resistant ring below the vacuum nozzle 33 to the bottom shell assembly surface, releasing the adsorption of the wear-resistant ring and allowing the wear-resistant ring to be installed on the bottom shell assembly surface, thus achieving the effect of automatically oiling and installing the wear-resistant ring.
[0045] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0046] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A wear-resistant ring mounting module for a mixer assembly equipment, characterized in that, Includes a fixed base (1), and a sliding base (2) is slidably disposed on one side of the fixed base (1); An assembly component (3) is provided on one side of the sliding seat (2), and a fixing column (4) is fixedly connected to both sides of the bottom of the fixed seat (1), and an assembly table (5) is fixedly connected to the bottom of the fixing column (4). A pair of feeding pipes (6) are fixedly installed on one side of the fixed column (4), and a feeding push block (7) is slidably installed on one side of the top of the assembly table (5). The top of the feeding push block (7) is attached to the bottom of the pair of feeding pipes (6). A pair of wear-resistant ring grooves (8) corresponding to the feeding pipes (6) are opened on the top of the feeding push block (7). A placement seat (9) for placing the bottom shell of the mixer is fixedly connected to the top of the assembly table (5).
2. The wear-resistant ring mounting module of a mixer assembly equipment according to claim 1, characterized in that: The assembly component (3) includes a first electric slide (31) and a second electric slide (34) respectively disposed on both sides of the sliding seat (2). A vacuum generator (32) is installed on one side of the first electric slide (31), and a pair of vacuum nozzles (33) are provided at the bottom of the vacuum generator (32). A support frame (35) is installed on one side of the second electric slide (34), and a pair of oil nozzles (36) are installed inside the support frame (35).
3. The wear-resistant ring mounting module of a mixer assembly equipment according to claim 1, characterized in that: A pair of fixing rings (10) are fixedly connected to the outside of the feeding pipe (6), and the inner rings of the pair of fixing rings (10) are fixedly connected to the outside of the fixing post (4).
4. The wear-resistant ring mounting module of a mixer assembly equipment according to claim 1, characterized in that: The feeding pipe (6) is provided with a limit rod (11) inside, and a counterweight (12) is sleeved on the outside of the limit rod (11).
5. The wear-resistant ring mounting module of a mixer assembly equipment according to claim 4, characterized in that: The counterweight (12) is fixedly connected to sliders (13) on both sides, and the feed tube (6) has a groove (14) inside that works with the sliders (13).
6. The wear-resistant ring mounting module of a mixer assembly equipment according to claim 1, characterized in that: A motor (15) is fixedly connected to one side of the fixed base (1), and a lead screw (16) is fixedly connected to the output end of the motor (15). A moving block (17) is screwed onto the lead screw (16).