A mobile mixing plant

Abstract

The utility model discloses a mobile mixing station, mixing station technical field, including the main frame that is constituted by I -steel, the main frame top is equipped with first hopper and second hopper, is equipped with the weighing hopper under first hopper, is equipped with the first conveying device under second hopper, and the first conveying device end portion is located above weighing hopper, and is equipped with the second conveying device below weighing hopper, and the second conveying device extends from the main frame lower direction and goes out the main frame, the main frame front end is equipped with the work platform, and the second conveying device extends to the work platform above, and is equipped with the stirring device on the work platform, and is equipped with the pouring device below the rear end of stirring device, and the work platform below stirring device is set up and is equipped with the through -hole, and the through -hole is connected with the inclined hopper and is connected with pouring device. The utility model discloses a main frame that is constituted by I -steel and a series of accurate cooperation's conveying device and pouring device, realize the whole process automation operation of concrete raw material's addition to delivery, until final storage or processing.

Description

Technical Field

[0001] This utility model relates to the field of mixing plant technology, specifically to a mobile mixing plant. Background Technology

[0002] Mobile mixing plants are common mechanical equipment in construction engineering, used to efficiently mix various raw materials into the required concrete or mortar. Traditional mixing plants are usually bulky, inconvenient to install and move, and therefore mainly used on fixed construction sites. With the increasing flexibility of construction sites, the development of portable mixing plants has inevitably become a research hotspot. These portable mixing plants, while maintaining efficient mixing functions, also need to be easy to move and have high space utilization to cope with different working conditions and construction needs. Although existing mobile mixing plants have been improved in many aspects, there is still room for improvement in material conveying, weighing accuracy, reliable safety protection, and ease of operation. Improving the stability and accuracy of material conveying, enhancing shock resistance, ensuring the accuracy of weighing data, simplifying operating procedures, and providing user-friendly design are urgent problems to be solved in current mobile mixing plant technology. In addition, the mixers of common mobile mixing plants are generally installed on elevated platforms, which are usually fixed. When concrete trucks pick up materials, a foundation must be built to facilitate the smooth unloading of materials into the truck's container. This type of mixing plant has certain limitations and is inconvenient to use. With the development of construction technology, there are higher demands for the intelligence and safety of concrete mixers. Therefore, developing a mobile mixing plant that is more optimized in design and structure and easier to use is of great significance for promoting efficient operations in the construction industry.

[0003] To address this, a mobile mixing plant is provided, designed to improve conveying efficiency, precisely control material weight, and provide more flexible operating conditions to adapt to different construction needs. Utility Model Content

[0004] The purpose of this invention is to provide a mobile mixing plant to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides a mobile mixing plant, comprising a main frame constructed of I-beams. A first hopper and a second hopper are located at the top of the main frame. A weighing hopper is located below the first hopper, and a first conveying device is located below the second hopper. The end of the first conveying device is positioned above the weighing hopper. A second conveying device is located below the weighing hopper and extends upwards from the bottom of the main frame. A working platform is located at the front end of the main frame, and the second conveying device extends above the working platform. A mixing device is located on the working platform, and a tilting device is located below the rear end of the mixing device. A through hole is provided on the working platform below the mixing device, and the through hole connects to an inclined funnel leading to the tilting device.

[0006] According to one embodiment of the present invention, both the first conveying device and the second conveying device are composed of a driving roller, a driven roller, an inclined support assembly, and a conveyor belt. The conveyor belt is installed on the driving roller and the driven roller, and a plurality of the inclined support assemblies are distributed at equal intervals between the driving roller and the driven roller. The inclined support assembly includes a mounting frame, a horizontal idler roller, and a guide idler roller. The horizontal idler roller and the guide idler roller are rotatably connected to the mounting frame. The guide idler roller is symmetrically arranged on both sides of the horizontal idler roller and is inclined outward.

[0007] According to one embodiment of the present invention, the second conveying device includes a horizontal section and an inclined section, and a pressing device is provided at the junction of the horizontal section and the inclined section of the second conveying device; the pressing device includes a column, a limiting rod and a pressing wheel, two columns are respectively fixed on both sides of the conveyor belt, the limiting rod is connected between the two columns, and two pressing wheels are respectively rotatably connected to both ends of the limiting rod, and the pressing wheel is in close contact with the conveyor belt.

[0008] According to one embodiment of the present invention, the weighing hopper has outward protrusions around its top perimeter and is fixed to the I-beam of the main frame. A weighing sensor is provided between the weighing hopper and the I-beam of the main frame, and the weighing sensor is located at the four corners of the weighing hopper.

[0009] According to one embodiment of the present invention, the bottom of the first hopper, the second hopper, and the weighing hopper are provided with arc-shaped doors. The two sides of the arc-shaped doors are connected to the side walls of the first hopper, the second hopper, and the weighing hopper through rotating shafts. A control cylinder is provided on one side of the first hopper, the second hopper, and the weighing hopper. The moving end of the control cylinder is movably connected to the edge of the arc-shaped door. A vibration motor is provided on the side wall of the first hopper, the second hopper, and the weighing hopper.

[0010] According to one embodiment of the present invention, the bottom of the main frame is provided with casters.

[0011] According to one embodiment of the present invention, hydraulic support legs are provided around the bottom of the main frame.

[0012] According to one embodiment of the present invention, a control room is provided below the second conveying device.

[0013] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0014] This invention utilizes an I-beam frame and a series of precisely coordinated conveying and tilting devices to automate the entire process from adding and conveying sand and gravel raw materials to final storage or processing. Sand and gravel added from the first or second hopper are transported to a weighing hopper via a first conveyor, where they are weighed and the arc-shaped gate automatically opens or closes to control the feed rate. Once the weight reaches the target, the sand and gravel are transported to the working platform via a second conveyor. During this process, a clamping device ensures the smooth operation of the conveyor belt. After reaching the working platform, the sand and gravel are fed into the mixer. The tilting device uses a hydraulic cylinder to control the tilting box, precisely dumping the processed sand and gravel to a designated location. This device optimizes the sand and gravel processing flow, improves production efficiency and accuracy, and reduces the safety risks of manual operation. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the planar structure of this utility model;

[0018] Figure 3 This is a partial enlarged view of section A of this utility model;

[0019] Figure 4 This is a schematic diagram of the first hopper structure of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1-Main frame; 2-First hopper; 3-Second hopper; 4-Weighing hopper; 5-First conveying device; 6-Second conveying device; 7-Working platform; 8-Tilting device; 9-Clamping device; 10-Arch-shaped door; 11-Control cylinder; 12-Mixing device; 13-Control room; 14-Moving wheels; 15-Hydraulic outriggers; 901-Column; 902-Limit rod; 903-Clamping wheel. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] like Figure 1 , 2 As shown, a mobile mixing plant includes a main frame 1 made of I-beams. A first hopper 2 and a second hopper 3 are provided at the top of the main frame 1. A weighing hopper 4 is provided below the first hopper 2. A first conveying device 5 is provided below the second hopper 3. The end of the first conveying device 5 is located above the weighing hopper 4. A second conveying device 6 is provided below the weighing hopper 4 and extends upward from the main frame 1. A working platform 7 is provided at the front end of the main frame 1. The second conveying device 6 extends above the working platform 7. A mixing device 12 is provided on the working platform 7. A tilting device 8 is provided below the rear end of the mixing device 12. A through hole is provided on the working platform 7 below the mixing device 12, and the through hole is connected to an inclined funnel leading to the tilting device 8.

[0024] The main frame 1 of the device is made of I-beams. The first hopper 2 and the second hopper 3 are placed side by side on the top of the main frame 1. The weighing hopper 4 is directly below the first hopper 2 and is placed on the crossbeam of the I-beam structure. The first conveying device 5 is directly below the second hopper 3 and is supported by a crossbar on the middle crossbeam of the main frame 1. The second conveying device 6 is supported by a crossbar on the bottom crossbeam of the main frame 1. The sand and gravel in the first hopper 2 can fall directly into the weighing hopper 4. The sand and gravel in the second hopper 3 are transported to the weighing hopper 4 by the first conveying device 5 and then transported to the working platform 7 by the second conveying device 6 below the weighing hopper 4. After being mixed and processed on the working platform 7, the sand and gravel are sent to the pouring device 8 through an inclined funnel and then poured into the cement tanker.

[0025] To better realize this utility model, both the first conveying device 5 and the second conveying device 6 are composed of a driving roller, a driven roller, an inclined support assembly and a conveyor belt (not shown in the figure). The conveyor belt is installed on the driving roller and the driven roller, and a number of inclined support assemblies are distributed at equal intervals between the driving roller and the driven roller. The inclined support assembly includes a mounting frame, a horizontal idler roller and a guide idler roller. The horizontal idler roller and the guide idler roller are rotatably connected to the mounting frame. The guide idler roller is symmetrically arranged on both sides of the horizontal idler roller and is inclined outward.

[0026] Furthermore, such as Figure 3As shown, the second conveying device 6 includes a horizontal section and an inclined section. A pressing device 9 is provided at the junction of the horizontal section and the inclined section of the second conveying device 6. The pressing device 9 includes a column 901, a limiting rod 902 and a pressing wheel 903. The two columns 901 are fixed on both sides of the conveyor belt respectively. The limiting rod 902 is connected between the two columns 901. The two pressing wheels 903 are rotatably connected to both ends of the limiting rod 902 respectively. The pressing wheels 903 are in close contact with the conveyor belt.

[0027] To better realize this utility model, the weighing hopper 4 has outward protrusions around its top and is fixed to the I-beam of the main frame 1. A weighing sensor is provided between the weighing hopper 4 and the I-beam of the main frame 1, and the weighing sensor is located at the four corners of the weighing hopper 4.

[0028] To better realize this utility model, such as Figure 4 As shown, the bottom of the first hopper 2, the second hopper 3, and the weighing hopper 4 is provided with an arc-shaped door 10. The two sides of the arc-shaped door 10 are connected to the side walls of the first hopper 2, the second hopper 3, and the weighing hopper 4 through a rotating shaft. A control cylinder 11 is provided on one side of the first hopper 2, the second hopper 3, and the weighing hopper 4. The moving end of the control cylinder 11 is movably connected to the edge of the arc-shaped door 10. A vibration motor is provided on the side wall of the first hopper 2, the second hopper 3, and the weighing hopper 4.

[0029] To better realize this utility model, the bottom of the main frame 1 is provided with moving wheels 14; the bottom of the main frame 1 is provided with hydraulic support legs 15; a control room 13 is provided below the second conveying device 6; all the above electrical equipment is uniformly controlled in the control room 13.

[0030] Work process:

[0031] First, sand and gravel enter the weighing hopper 4 and the first conveying device 5 respectively through the first hopper 2 and the second hopper 3 located at the top of the main frame 1. The inclined support component on the first conveying device 5 ensures stable transport of sand and gravel, while the horizontal and inclined sections of the second conveying device 6 are used in combination, and the clamping device 9 ensures that the conveyor belt does not wobble, effectively transporting sand and gravel to the working platform 7. The weighing hopper 4 measures the weight of sand and gravel using a weighing sensor to ensure accurate proportioning in subsequent processing. Second, the sand and gravel are stirred on the working platform 7 by the stirring device 12 to achieve uniform mixing. Finally, the tilting device 8 moves vertically and flips the material to the designated location as needed, ensuring efficient and precise operation. The entire system is equipped with casters 14 for easy movement, while the vibrating motor ensures smooth flow of material from the hoppers. In summary, this device achieves efficient and stable transport of sand and gravel and precise control of concrete processing through the coordinated work of multiple components.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A mobile mixing plant, comprising a main frame (1) made of I-beams, characterized in that: The main frame (1) is provided with a first hopper (2) and a second hopper (3) at the top. A weighing hopper (4) is provided below the first hopper (2). A first conveying device (5) is provided below the second hopper (3). The end of the first conveying device (5) is located above the weighing hopper (4). A second conveying device (6) is provided below the weighing hopper (4). The second conveying device (6) extends from the bottom of the main frame (1) upward out of the main frame (1). The main frame (1) has a working platform (7) at the front end, and the second conveying device (6) extends above the working platform (7). The working platform (7) is equipped with a stirring device (12), and a tilting device (8) is provided below the rear end of the stirring device (12). The working platform (7) below the stirring device (12) has a through hole, and the through hole is connected to an inclined funnel leading to the tilting device (8).

2. A mobile mixing plant according to claim 1, characterized in that: The first conveying device (5) and the second conveying device (6) are both composed of a driving roller, a driven roller, an inclined support assembly and a conveyor belt. The conveyor belt is installed on the driving roller and the driven roller, and a number of the inclined support assemblies are distributed at equal intervals between the driving roller and the driven roller. The inclined support assembly includes a mounting frame, a horizontal idler roller, and a guide idler roller. The horizontal idler roller and the guide idler roller are rotatably connected to the mounting frame. The guide idler roller is symmetrically arranged on both sides of the horizontal idler roller and is inclined outward.

3. A mobile mixing plant according to claim 2, characterized in that: The second conveying device (6) includes a horizontal section and an inclined section, and a clamping device (9) is provided at the junction of the horizontal section and the inclined section of the second conveying device (6); The clamping device (9) includes a column (901), a limiting rod (902), and clamping wheels (903). The two columns (901) are fixed on both sides of the conveyor belt, the limiting rod (902) is connected between the two columns (901), and the two clamping wheels (903) are rotatably connected to both ends of the limiting rod (902). The clamping wheels (903) are in close contact with the conveyor belt.

4. A mobile mixing plant according to claim 1, characterized in that: The weighing hopper (4) has outward protrusions around its top and is fixed to the I-beam of the main frame (1). A weighing sensor is provided between the weighing hopper (4) and the I-beam of the main frame (1), and the weighing sensor is located at the four corners of the weighing hopper (4).

5. A mobile mixing plant according to claim 1, characterized in that: The bottom of the first hopper (2), the second hopper (3) and the weighing hopper (4) are provided with an arc-shaped door (10). The arc-shaped door (10) is connected to the side walls of the first hopper (2), the second hopper (3) and the weighing hopper (4) by a rotating shaft on both sides. A control cylinder (11) is provided on one side of the first hopper (2), the second hopper (3) and the weighing hopper (4). The moving end of the control cylinder (11) is movably connected to the edge of the arc-shaped door (10). A vibration motor is provided on the side wall of the first hopper (2), the second hopper (3) and the weighing hopper (4).

6. A mobile mixing plant according to any one of claims 1-5, characterized in that: The main frame (1) is equipped with casters (14) at the bottom.

7. A mobile mixing plant according to any one of claims 1-5, characterized in that: The main frame (1) is provided with hydraulic support legs (15) around its bottom.

8. A mobile mixing plant according to any one of claims 1-5, characterized in that: A control room (13) is located below the second conveying device (6).

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