High-efficiency color master batch hot air cyclone impurity removal drying all-in-one machine
The high-efficiency hot air cyclone drying and impurity removal machine for color masterbatch, which combines a variable frequency motor and an electric heater, solves the problems of humidity and impurities in the production of color masterbatch, achieves efficient impurity removal and drying, and improves product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUDI NINGYAN PLASTIC MASTERBATCH CO
- Filing Date
- 2025-06-10
- Publication Date
- 2026-07-07
AI Technical Summary
Masterbatch is susceptible to the effects of humidity and impurities during the production process, which can affect product quality and delivery.
The high-efficiency color masterbatch hot air cyclone drying machine uses a variable frequency motor to drive the screen to rotate and generate centrifugal force to filter impurities, and uses an electric heater to generate hot air to accelerate drying.
It effectively removes impurities and accelerates the drying process, improving the quality and delivery capability of masterbatches.
Smart Images

Figure CN224465032U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, specifically a high-efficiency hot air cyclone drying and impurity removal machine for color masterbatch. Background Technology
[0002] Color masterbatch is a polymer composite made by uniformly loading pigments into resin in an excessive amount. The main components of color masterbatch are colorant, carrier, and dispersant. Key quality control points in the production process of color masterbatch include the following aspects: Raw material quality control: Selecting high-quality pigments and carrier resins to ensure the fullness and stability of the color masterbatch's color; Process parameter control: Controlling parameters such as temperature, pressure, and speed during mixing and granulation processes. Excessively high or low temperatures can lead to a decrease in color masterbatch quality, and excessively high temperatures may also cause pigment decomposition, affecting the performance of the color masterbatch; Equipment operation status control: Maintaining the normal operation of equipment and conducting regular inspections and maintenance; Product quality inspection control: Strict quality inspection of the produced color masterbatch, including indicators such as color difference, dispersion, and particle size. Only qualified color masterbatch can be delivered to customers to ensure product quality and market competitiveness; Storage, transportation, and usage precautions for color masterbatch: Special attention needs to be paid to certain matters during storage, transportation, and use, such as storage environment, temperature control, and packaging integrity, to ensure the quality and effectiveness of the color masterbatch.
[0003] During the production process, existing color masterbatches may have issues such as high humidity or excessive impurities due to the production and storage environment. Failure to address these issues may affect the delivery of the color masterbatch products. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this utility model is to provide a high-efficiency hot air cyclone drying and impurity removal integrated machine for color masterbatch, so as to solve the problem mentioned in the background art that color masterbatch may have high humidity or a lot of impurities due to the influence of the production environment and storage environment during the production process. Without treatment, the delivery of color masterbatch products may be affected.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine, including a base, a mounting frame is provided on the top of the base, and a cylinder is provided on the inner side of the mounting frame.
[0008] Preferably, a discharge port is provided at the bottom of the cylinder, a variable frequency motor is provided on one side of the cylinder, and the mounting bracket is provided to fix the cylinder, which effectively improves the stability of the device.
[0009] Preferably, a first screen is provided inside the cylinder, and the first screen is fixedly connected to the drive end of the variable frequency motor. The user injects color masterbatch into the cylinder. The first screen and the second screen are provided with holes.
[0010] Preferably, a second screen is provided in the middle of the first screen and the cylinder, and a cylinder cover is provided on the side of the cylinder away from the variable frequency motor. When the variable frequency motor is started, it drives the first screen to rotate, thereby generating centrifugal force. This causes the color masterbatch inside the first screen to pass through the first screen and the second screen to filter out some stones, and then leak out from the discharge port, effectively improving the practicality of the device.
[0011] Preferably, a drive motor is provided on one side of the cylinder cover. The drive end of the drive motor is fixedly connected to the rotating roller. When the drive motor is started, it drives the rotating blades to rotate, generating air, and the electric heater heats the constant temperature heating wire.
[0012] Preferably, the rotating roller is fixedly connected to the rotating blades, the rotating blades are disposed inside the first screen, an electric heater is fixedly disposed on one side of the cylinder, and a constant temperature heating wire is fixedly disposed inside the cylinder. The air passes through the constant temperature heating wire to form hot air, which is blown toward the color masterbatch inside the first screen to accelerate its drying and effectively improve the practicality of the device.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine has a mounting frame for fixing the cylinder. The user injects color masterbatch into the cylinder. The first and second screens have holes. The variable frequency motor starts and drives the first screen to rotate, which generates centrifugal force. This causes the color masterbatch inside the first screen to pass through the first and second screens to filter out some impurities and then leak out from the discharge port, effectively improving the practicality of the device.
[0015] 2. This high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine starts with a drive motor, which drives the rotating blades to rotate and generate air. The electric heater heats the constant temperature heating wire. The air passes through the constant temperature heating wire to form hot air, which is blown onto the color masterbatch inside the first screen to accelerate its drying and effectively improve the practicality of the device. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2This is a schematic diagram of the cross-sectional structure of the cylindrical body of this utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the cylindrical body of this utility model;
[0019] Figure 4 This is a partial three-dimensional structural diagram of the present invention.
[0020] In the diagram: 1. Base; 2. Mounting frame; 3. Cylinder; 4. Discharge port; 5. Variable frequency motor; 6. First screen; 7. Second screen; 8. Cylinder cover; 9. Drive motor; 10. Rotary roller; 11. Rotary blade; 12. Electric heater; 13. Constant temperature heating wire. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 This utility model provides a technical solution: a high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine, including a base 1, a mounting frame 2 is provided on the top of the base 1, and a cylinder 3 is provided on the inner side of the mounting frame 2.
[0023] A discharge port 4 is provided at the bottom of the cylinder 3. A variable frequency motor 5 is provided on one side of the cylinder 3. A first screen 6 is provided inside the cylinder 3, and the first screen 6 is fixedly connected to the drive end of the variable frequency motor 5. A second screen 7 is provided in the middle of the cylinder 3 and the first screen 6. A cylinder cover 8 is provided on the side of the cylinder 3 away from the variable frequency motor 5. A drive motor 9 is provided on one side of the cylinder cover 8. The drive end of the drive motor 9 is fixedly connected to a rotating roller 10. The rotating roller 10 is fixedly connected to a rotating blade 11, which is located inside the first screen 6. An electric heater 12 is fixedly provided on one side of the cylinder 3. A constant temperature heating wire 13 is fixedly provided inside the cylinder 3. When using the high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine, the mounting frame 2 is set to fix the cylinder 3. The user injects color masterbatch into the cylinder 3. The first screen 6 and the second screen 7 have holes inside. The frequency conversion motor 5 starts and drives the first screen 6 to rotate. Then, centrifugal force is generated, so that the color masterbatch inside the first screen 6 passes through the first screen 6 and the second screen 7 to filter out some stones, and then leaks out from the discharge port 4. The drive motor 9 starts and drives the rotating blade 11 to rotate, generating air. The electric heater 12 heats the constant temperature electric heating wire 13. The air passes through the constant temperature electric heating wire 13 to form hot air, which is blown towards the color masterbatch inside the first screen 6 to accelerate its drying.
[0024] Working principle: When using the high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine, the mounting frame 2 is set to fix the cylinder 3. The user injects color masterbatch into the cylinder 3. The first screen 6 and the second screen 7 have holes inside. The frequency conversion motor 5 starts and drives the first screen 6 to rotate. Then, centrifugal force is generated, so that the color masterbatch inside the first screen 6 passes through the first screen 6 and the second screen 7 to filter out some stones, and then leaks out from the discharge port 4. The drive motor 9 starts and drives the rotating blade 11 to rotate, generating air. The electric heater 12 heats the constant temperature electric heating wire 13. The air passes through the constant temperature electric heating wire 13 to form hot air, which is blown towards the color masterbatch inside the first screen 6 to accelerate its drying.
[0025] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.
Claims
1. A high-efficiency hot air cyclone drying and impurity removal integrated machine for color masterbatch, comprising a base (1), characterized in that: The top of the base (1) is provided with a mounting frame (2), the inner side of the mounting frame (2) is provided with a cylinder (3), the bottom of the cylinder (3) is provided with a discharge port (4), a variable frequency motor (5) is provided on one side of the cylinder (3), and a first screen (6) is provided inside the cylinder (3). The first screen (6) is fixedly connected to the transmission end of the variable frequency motor (5).
2. The high-efficiency color masterbatch hot air cyclone impurity removal and drying integrated machine according to claim 1, characterized in that: A second screen (7) is provided in the middle of the first screen (6) and the cylinder (3), and a cylinder cover (8) is provided on the side of the cylinder (3) away from the variable frequency motor (5).
3. The high-efficiency hot air cyclone impurity removal and drying integrated machine for masterbatch according to claim 2, characterized in that: A drive motor (9) is provided on one side of the cylinder cover (8), and the drive end of the drive motor (9) is fixedly connected to the rotating roller (10).
4. The high-efficiency hot air cyclone impurity removal and drying integrated machine for masterbatch according to claim 3, characterized in that: The rotating roller (10) is fixedly connected to the rotating blade (11), the rotating blade (11) is located inside the first screen (6), an electric heater (12) is fixedly installed on one side of the cylinder (3), and a constant temperature electric heating wire (13) is fixedly installed inside the cylinder (3).