A film coating device
By designing a film-coating device and utilizing the coordinated movement of the drive component and the pressing assembly, automatic film application to irregularly shaped workpieces is achieved, solving the problem of existing equipment being unable to apply film efficiently and improving efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HI P XIAMEN PRECISION PLASTIC MFG CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-07
AI Technical Summary
Existing film-applying equipment cannot efficiently apply film to irregularly shaped workpieces, resulting in low efficiency of manual operation, increased labor costs, and affecting the stability and consistency of film-applying quality.
A film coating device is designed, including a first support component, a second support component, a driving component, and a pressing component. The driving component drives the pressing component and the film-pressing component to move in different directions, thereby realizing automatic film coating on the upper surface, straight edge, and curved edge of the workpiece.
It improved the efficiency of screen protector application, reduced labor costs, ensured the stability and consistency of screen protector quality, and enhanced the overall quality of screen protector application.
Smart Images
Figure CN224465267U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of film application equipment technology, and in particular to a film application device. Background Technology
[0002] Technological advancements and economic development have driven the widespread application of electronic products, leading to a surge in demand for protective or labeling film on workpieces. However, in many small factories, workpieces have relatively regular structures (e.g., rectangular or square sides). The existing film-applying equipment can only apply film to the sides of the workpiece, making it impossible to apply film to irregularly shaped workpieces (e.g., those with curved edges). For curved edges, manual application is often used. This method is not only inefficient and labor-intensive, but more importantly, prolonged operation can cause visual and hand fatigue for operators, directly affecting the stability and consistency of the film application quality, resulting in a decrease in overall quality. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides a film coating device.
[0004] This utility model provides a coating device, comprising: a first support assembly, a second support assembly, a first driving member, a second driving member, a pressing assembly, a first film pressing assembly, a third driving member, and a second film pressing assembly. The first driving member is disposed on the first support assembly, and the second driving member is pulsatorically connected to the first driving member. The first driving member is used to drive the second driving member to move in a vertical direction. The pressing assembly is connected to the second driving member and is used to press a surface film onto a workpiece. The first film pressing assembly includes a first connecting member and a straight edge pressing member for pressing the surface film onto the straight edge of the workpiece. The edge pressing component is driven to the second driving component via the first connecting component. The second driving component is used to drive the straight edge pressing component to move in the front-back direction. The third driving component is disposed on the second support assembly. The second pressing assembly includes a second connecting component, a first arc-edge pressing component, and a second arc-edge pressing component. The second connecting component is driven to the third driving component. The first arc-edge pressing component and the second arc-edge pressing component are rotatably disposed on both sides of the end of the second connecting component away from the third driving component. The third driving component is used to drive the first arc-edge pressing component and the second arc-edge pressing component to move in the front-back direction.
[0005] Optionally, the pressing assembly includes a pressing member and a first fixing member, the first fixing member being disposed on the second driving member, and the pressing member being connected to the first fixing member.
[0006] Optionally, the pressing assembly further includes a spring-loaded member disposed between the pressing member and the first fixing member.
[0007] Optionally, the coating device further includes a second fixing member, a third connecting member, and a third fixing member. The second fixing member is connected to the first driving member in a driving manner. The third connecting member is disposed between the second fixing member and the third fixing member. The third fixing member is arranged parallel to the second fixing member. The second driving member passes through the third fixing member and is connected to the first driving member in a driving manner through the second fixing member.
[0008] Optionally, the coating device further includes a first limiting member for limiting the displacement of the straight-edge pressing member in the front-back direction and a second limiting member for limiting the displacement of the straight-edge pressing member in the front-back direction. The first limiting member passes through the third fixing member, and the second limiting member is disposed on the second fixing member. The first limiting member and the second limiting member are disposed opposite to each other.
[0009] Optionally, the first pressing assembly further includes a first guide rail, which is disposed between the third fixing member and the second fixing member, and the first connecting member is movably connected to the first guide rail.
[0010] Optionally, the second pressing assembly further includes an elastic element disposed between the first arc-edge pressing component and the second arc-edge pressing component.
[0011] Optionally, the second pressing assembly further includes a third limiting member, which is disposed at the end of the second connector away from the third driving member and located between the first arc-edge pressing member and the second arc-edge pressing member.
[0012] Optionally, the first support assembly includes a first base, a first bracket, and a fourth fixing member, wherein the first bracket is disposed on the first base, the fourth fixing member is disposed on the first bracket, and the first driving member is disposed on the fourth fixing member.
[0013] Optionally, the second support assembly includes a second base, a second bracket, and a fifth fixing member. The second bracket is disposed on the second base, the fifth fixing member is disposed on the second bracket, and the third driving member is disposed on the fifth fixing member.
[0014] The beneficial effects of this utility model are as follows: the coating equipment of this application can simultaneously apply the surface film to the upper surface, straight edge and curved edge of the workpiece, which not only improves the coating efficiency and reduces labor costs, but also ensures the stability and consistency of the coating quality, thereby improving the coating quality. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the coating device according to an embodiment of the present invention.
[0017] Figure 2 for Figure 1 A schematic diagram of the structure at point A in the middle.
[0018] Figure 3 This is a schematic diagram of the connection structure of the first driving member, the second driving member, and the first pressing assembly according to an embodiment of the present invention.
[0019] Figure 4 This is a schematic diagram of the connection structure of the second support component, the third driving component, and the second pressure film component according to an embodiment of the present invention.
[0020] Figure 5 for Figure 4 A schematic diagram of the structure at point B.
[0021] Figure 6 This is a schematic diagram of the workpiece's structure. Detailed Implementation
[0022] The specific embodiments of this utility model will now be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are merely some, not all, of the embodiments of this utility model. Based on the description of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0023] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.
[0024] The terms “upper,” “lower,” “left,” “right,” “front,” “back,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of description and simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] The terms “first,” “second,” “third,” etc., are used merely to distinguish elements with similar properties, not to indicate or imply relative importance or a specific order.
[0026] The terms “include,” “comprising,” or any other variation thereof are intended to cover non-exclusive inclusion, which includes not only the elements listed but also other elements not expressly listed.
[0027] To facilitate understanding, before describing the coating device, the structure of workpiece 90 will be introduced below:
[0028] like Figure 6 As shown, the workpiece 90 includes a straight edge 91, an arc edge 92, a first side edge 93, a second side edge 94, an upper surface 95, and a lower surface. The first side edge 93 and the second side edge 94 are arranged opposite each other from left to right, and the upper surface 95 and the lower surface are arranged opposite each other from top to bottom. The straight edge 91 is connected to the first side edge 93 and the second side edge 94 through the arc edge 92 respectively.
[0029] Please refer to Figures 1-5This illustration shows a coating device provided in an embodiment of the present invention, comprising: a first support assembly 10, a second support assembly 20, a first driving member 30, a second driving member 40, a pressing assembly 50, a first film pressing assembly 60, a third driving member 70, and a second film pressing assembly 80. The first driving member 30 is disposed on the first support assembly 10, and the second driving member 40 is convexly connected to the first driving member 30. The first driving member 30 is used to drive the second driving member 40 to move in the vertical direction Y. The pressing assembly 50 is connected to the second driving member 40 and is used to press the surface film onto the workpiece 90. The first film pressing assembly 60 includes a first connecting member 61 and a straight edge 9 for pressing the surface film onto the workpiece 90. The straight-edge pressing component 62 on the second support assembly 20 is connected to the second driving component 40 via the first connecting component 61. The second driving component 40 is used to drive the straight-edge pressing component 62 to move in the front-back direction X. The third driving component 70 is disposed on the second support assembly 20. The second pressing assembly 80 includes the second connecting component 81, the first arc-edge pressing component 82 and the second arc-edge pressing component 83. The second connecting component 81 is connected to the third driving component 70. The first arc-edge pressing component 82 and the second arc-edge pressing component 83 are rotatably disposed on both sides of the end of the second connecting component 81 away from the third driving component 70. The third driving component 70 is used to drive the first arc-edge pressing component 82 and the second arc-edge pressing component 83 to move in the front-back direction X.
[0030] like Figures 1-3 As shown, in this embodiment, the pressing assembly 50 is fixedly connected to the second driving member 40. The pressing assembly 50 is used to press the surface film onto the upper surface 95 of the workpiece 90. The first connecting member 61 is drively connected to the second driving member 40. The third driving member 70 is used to drive the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to move along the front-rear direction X through the first support assembly 10. The first arc-edge pressing member 82 and the second arc-edge pressing member 83 are respectively used to press the surface film onto the arc edge 92 of the workpiece 90.
[0031] The first driving component 30 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism; the second driving component 40 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism; the third driving component 70 can be one of a hydraulic drive mechanism, a pneumatic drive mechanism, an electric drive mechanism, or a mechanical drive mechanism. In this example, the first driving component 30 is a slide cylinder. The straight-edge pressing component 62 includes rollers and bearings. The rollers are connected to the first connecting component 61 through the bearings. The rollers are used to roll the surface film on the straight edge 91. The rollers can be made of urethane, rubber, or other flexible materials to avoid scratching or damaging the workpiece and ensure a good bonding rate.
[0032] The first driving member 30 drives the second driving member 40 to move downwards in the vertical direction Y. The pressing component 50 and the straight-edge pressing component 62 on the second driving member 40 move accordingly. Thus, the pressing component 50 presses the surface film onto the upper surface 95 of the workpiece 90, while fixing the workpiece 90 to ensure that it does not move. At the same time, the straight-edge pressing component 62 also presses the surface film onto the straight edge 91 of the workpiece 90 during the downward pressing process. Then, the second driving member 40 drives the first connecting member 61 to move backwards in the front-back direction X, so that the straight-edge pressing component 62 moves away from the workpiece 90. The first driving member 30 drives the second driving member 40 to move upwards in the vertical direction Y, causing the pressing component 50 and the straight-edge pressing component 62 to move accordingly. The pressing component 50 disengages from the workpiece 90 and returns to its original position. The second driving member 40... The first connecting member 61 is driven to move forward along the front-rear direction X, and the straight-edge pressing member 62 moves and returns to its original position. Then, the third driving member 70 drives the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to move forward along the front-rear direction X through the first support assembly 10. This causes the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to contact the arc-edge 92 of the workpiece 90, rotate, and adhere to the arc-edge 92. They continue to move forward, pressing the surface film onto the arc-edge 92 of the workpiece 90. Finally, the third driving member 70 drives the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to move backward along the front-rear direction X. During the process of detaching from the arc-edge 92 of the workpiece 90, a second pressing is performed, making the surface film adhere more firmly to the arc-edge 92. Finally, the first arc-edge pressing member 82 and the second arc-edge pressing member 83 return to their original positions. By first driving the straight-edge pressing member 62 to detach from the workpiece 90 and then driving the pressing assembly 50 to detach from the workpiece 90, the workpiece 90 can be prevented from being pulled away from the workstation, which would affect subsequent processing.
[0033] By using the pressing assembly 50, the straight edge pressing component 62, the first arc edge pressing component 82, and the second arc edge pressing component 8 together, the surface film can be simultaneously applied to the upper surface 95, the straight edge 91, and the arc edge 92 of the workpiece. This not only improves the film application efficiency and reduces labor costs, but also ensures the stability and consistency of the film application quality, thereby improving the film application quality.
[0034] Optionally, the pressing assembly 50 includes a pressing member 51 and a first fixing member 52, the first fixing member 52 being disposed on the second driving member 40, and the pressing member 51 being connected to the first fixing member 52.
[0035] like Figures 1-2 As shown, in this embodiment, the pressing member 51 is used to press the surface film onto the upper surface 95 of the workpiece 90. Specifically, the end of the pressing member 51 near the workpiece 90 is made of a flexible material, which can play a protective role during the pressing of the surface film and prevent damage to the surface film. The first fixing member 52 is a fixing seat or a fixing plate.
[0036] Optionally, the pressing assembly 50 further includes a spring-loaded member 53 disposed between the pressing member 51 and the first fixing member 52.
[0037] like Figures 1-2 As shown, in this embodiment, the spring 53 is a spring or a bellows. The spring 53 buffers the pressure generated by the first driving member 30 driving the pressing member 51 to move downward, ensuring that the surface film is pressed onto the workpiece 90 while preventing damage to the workpiece 90.
[0038] Optionally, the pressing assembly 50 further includes a guide member disposed between the pressing member 51 and the first fixing member 52, and a spring-loaded member 53 sleeved on the guide member and clamped between the pressing member 51 and the first fixing member 52. The guide member is at least one of a guide stud or a pin.
[0039] Optionally, the coating device further includes a second fixing member 41, a third connecting member 42, and a third fixing member 43. The second fixing member 41 is connected to the first driving member 30 in a transmission manner. The third connecting member 42 is disposed between the second fixing member 41 and the third fixing member 43. The third fixing member 43 is arranged parallel to the second fixing member 41. The second driving member 40 passes through the third fixing member 43 and is connected to the first driving member 30 in a transmission manner through the second fixing member 41.
[0040] like Figures 2-3 As shown, in this embodiment, the second fixing member 41 is disposed on the first driving member 30 and is connected to the first driving member 30 in a transmission manner. Specifically, the first fixing member 52 is fixedly connected to the second driving member 40 through the third fixing member 43.
[0041] Optionally, the coating device further includes a first limiting member 44 for limiting the displacement of the straight edge pressing member 62 in the front-rear direction X and a second limiting member 45 for limiting the displacement of the straight edge pressing member 62 in the front-rear direction X. The first limiting member 44 is inserted through the third fixing member 43, and the second limiting member 45 is disposed on the second fixing member 41. The first limiting member 44 and the second limiting member 45 are disposed opposite to each other.
[0042] like Figures 2-3 As shown, in this embodiment, the first limiting member 44 is used to restrict the straight-edge pressing member 62 from moving forward, and plays a role in buffering and limiting. The second limiting member 45 is used to restrict the straight-edge pressing member 62 from moving backward. The second limiting member 45 is a limiting screw.
[0043] Optionally, such as Figures 2-3 As shown, the first pressing assembly 60 also includes a first guide rail 63, which is disposed between the third fixing member 43 and the second fixing member 41, and the first connecting member 61 is movably connected to the first guide rail 63.
[0044] Optionally, the second pressing assembly 80 further includes an elastic element 84, which is disposed between the first arc-edge pressing member 82 and the second arc-edge pressing member 83.
[0045] like Figures 4-5 As shown, the elastic element 84 can provide pressing force without damaging the workpiece 90 and improves overall stability. In this embodiment, the elastic element 84 is a tension spring. The first arc-edge pressing element 82 and the second arc-edge pressing element 83 are respectively provided with rollers. The rollers are used to roll the surface film on the arc edge 92. The rollers can be made of urethane, rubber or other flexible materials to avoid scratching or damaging the workpiece and ensure a good bonding rate.
[0046] Optionally, the second pressing assembly 80 further includes a third limiting member 85, which is disposed at the end of the second connector 81 away from the third driving member 70 and located between the first arc-edge pressing member 82 and the second arc-edge pressing member 83.
[0047] like Figures 4-5 As shown, the displacement of the first arc-edge pressing member 82 and the second arc-edge pressing member 83 under the pulling force of the elastic member 84 can be controlled by the third limiting member 85, thus ensuring the overall stability.
[0048] Optionally, such as Figures 1-2 As shown, the first support assembly 10 includes a first base 11, a first bracket 12 and a fourth fixing member 13. The first bracket 12 is disposed on the first base 11, the fourth fixing member 13 is disposed on the first bracket 12, and the first driving member 30 is disposed on the fourth fixing member 13.
[0049] Optionally, such as Figures 1-2 and Figure 4 As shown, the second support assembly 20 includes a second base 21, a second bracket 22 and a fifth fixing member 23. The second bracket 22 is disposed on the second base 21, the fifth fixing member 23 is disposed on the second bracket 22, and the third driving member 70 is disposed on the fifth fixing member 23.
[0050] The working principle of the coating device provided in this application is as follows:
[0051] When applying the film to the workpiece 90 on the fixture, the first driving member 30 drives the second fixing member 41 to move downwards in the vertical direction Y. The second driving member 40 moves downwards accordingly. At this time, the first connecting member 61 abuts against the first limiting member 44. The pressing member 51 and the straight edge pressing member 62, which are fixedly connected to the second driving member 40, move downwards accordingly. Thus, the pressing member 51 presses the surface film onto the upper surface 95 of the workpiece 90, while fixing the workpiece 90 to ensure that the workpiece 90 does not move. The spring member 53 plays a buffering role, and the straight edge pressing member 62 also acts as a buffer during the downward pressing process. During the process, the surface film is pressed onto the straight edge 91 of the workpiece 90. After the film is applied to the straight edge 91, the second driving member 40 drives the first connecting member 61 to move backward in the front-back direction X, so that the straight edge film pressing member 62 moves away from the workpiece 90 until the first connecting member 61 abuts against the second limiting member 45. The first driving member 30 drives the second fixing member 41 to move upward in the vertical direction Y. The second driving member 40 moves upward, causing the pressing member 51 and the straight edge film pressing member 62 to move upward as well. The pressing member 51 detaches from the workpiece 90 and returns to its original position. The second driving member 40 then drives the second fixing member 41 to move upward. The first connecting member 61 moves forward along the front-rear direction X, then returns to its original position and abuts against the first limiting member 44. The straight-edge pressing member 62 moves and returns to its original position. Then, the third driving member 70 drives the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to move forward along the front-rear direction X through the first bracket 12. This causes the first arc-edge pressing member 82 and the second arc-edge pressing member 83 to contact the arc edge 92 of the workpiece 90, begin to rotate, and continue to move forward, adhering to the arc edge 92. Under the pressure of the elastic member 84, the surface film is pressed onto the arc edge 92 of the workpiece 90. 2. After the first pressing of the arc edge 92 is completed, the third driving member 70 drives the first arc edge pressing member 82 and the second arc edge pressing member 83 to move backward in the front-back direction X. During the process of separating from the arc edge 92 of the workpiece 90, the second pressing is performed, so that the surface film is pressed more firmly on the arc edge 92. Finally, the first arc edge pressing member 82 and the second arc edge pressing member 83 separate from the workpiece 90 and return to their positions. At the same time, the third limiting member 85 restricts the displacement of the first arc edge pressing member 82 and the second arc edge pressing member 83 under the pulling force of the elastic member 84, ensuring the overall stability.
[0052] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.
Claims
1. A coating device, characterized in that, include: The assembly comprises a first support component (10), a second support component (20), a first drive component (30), a second drive component (40), a pressing component (50), a first film pressing component (60), a third drive component (70), and a second film pressing component (80). The first drive component (30) is mounted on the first support component (10). The second drive component (40) is connected to the first drive component (30) in a transmission manner. The first drive component (30) is used to drive the second drive component (40) to move in the vertical direction (Y). The pressing component (50) is connected to the second drive component (40) and is used to press the surface film onto the workpiece (90). The first film pressing component (60) includes a first connector (61) and a straight-edge film pressing component (62) for pressing the surface film onto the straight edge (91) of the workpiece (90). (62) The first connecting member (61) is connected to the second driving member (40) for transmission. The second driving member (40) is used to drive the straight edge pressing member (62) to move in the front-back direction (X). The third driving member (70) is disposed on the second support assembly (20). The second pressing assembly (80) includes the second connecting member (81), the first arc edge pressing member (82) and the second arc edge pressing member (83). The second connecting member (81) is connected to the third driving member (70) for transmission. The first arc edge pressing member (82) and the second arc edge pressing member (83) are respectively rotatably disposed on both sides of the end of the second connecting member (81) away from the third driving member (70). The third driving member (70) is used to drive the first arc edge pressing member (82) and the second arc edge pressing member (83) to move in the front-back direction (X).
2. The coating apparatus according to claim 1, characterized in that, The pressing assembly (50) includes a pressing member (51) and a first fixing member (52), the first fixing member (52) is disposed on the second driving member (40), and the pressing member (51) is connected to the first fixing member (52).
3. The coating apparatus according to claim 2, characterized in that, The pressing assembly (50) further includes a spring-loaded member (53) disposed between the pressing assembly (51) and the first fixing member (52).
4. The coating apparatus according to claim 1, characterized in that, The coating device further includes a second fixing member (41), a third connecting member (42) and a third fixing member (43). The second fixing member (41) is connected to the first driving member (30) in a transmission manner. The third connecting member (42) is disposed between the second fixing member (41) and the third fixing member (43). The third fixing member (43) is arranged parallel to the second fixing member (41). The second driving member (40) passes through the third fixing member (43) and is connected to the first driving member (30) in a transmission manner through the second fixing member (41).
5. The coating apparatus according to claim 4, characterized in that, The coating device further includes a first limiting member (44) for limiting the displacement of the straight edge pressing member (62) in the front-rear direction (X) and a second limiting member (45) for limiting the displacement of the straight edge pressing member (62) in the front-rear direction (X). The first limiting member (44) is inserted through the third fixing member (43), and the second limiting member (45) is disposed on the second fixing member (41). The first limiting member (44) and the second limiting member (45) are disposed opposite to each other.
6. The coating apparatus according to claim 4, characterized in that, The first pressure film assembly (60) further includes a first guide rail (63), which is disposed between the third fixing member (43) and the second fixing member (41), and the first connecting member (61) is movably connected to the first guide rail (63).
7. The coating apparatus according to claim 1, characterized in that, The second pressing assembly (80) further includes an elastic element (84), which is disposed between the first arc-edge pressing component (82) and the second arc-edge pressing component (83).
8. The coating apparatus according to claim 7, characterized in that, The second pressing assembly (80) further includes a third limiting member (85), which is located at the end of the second connector (81) away from the third driving member (70) and between the first arc-edge pressing member (82) and the second arc-edge pressing member (83).
9. The coating apparatus according to claim 1, characterized in that, The first support component (10) includes a first base (11), a first bracket (12) and a fourth fixing member (13). The first bracket (12) is disposed on the first base (11), the fourth fixing member (13) is disposed on the first bracket (12), and the first driving member (30) is disposed on the fourth fixing member (13).
10. The coating apparatus according to claim 1, characterized in that, The second support assembly (20) includes a second base (21), a second bracket (22) and a fifth fixing member (23). The second bracket (22) is disposed on the second base (21), the fifth fixing member (23) is disposed on the second bracket (22), and the third driving member (70) is disposed on the fifth fixing member (23).