Secondary ink cartridge with integrated liquid level sensing

By using a non-contact external mounting method to install the liquid level sensor in the secondary ink cartridge and adding a protective cover, the problems of sensor contamination and inconvenient maintenance are solved, enabling the sensor to be cleaned and used stably, and improving print quality and maintenance convenience.

CN224465500UActive Publication Date: 2026-07-07JIANGXI HONGDA DIGITAL TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI HONGDA DIGITAL TECHNOLOGY CO LTD
Filing Date
2025-09-15
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In existing technologies, float-type liquid level sensors are contaminated by prolonged contact with ink, affecting print quality. Furthermore, replacing the sensor requires disassembling the ink cartridge, making maintenance inconvenient.

Method used

The upper and lower liquid level sensors are installed using a non-contact external mounting method, and a protective cover is set on the outside of the sensor. The sensor is fixed by a limiting block and a locking mechanism to prevent the sensor from coming into contact with the ink and to prevent contamination and external damage.

Benefits of technology

This effectively avoids ink contamination by the sensor, improves print quality, simplifies sensor maintenance, and reduces the impact of dust and impacts on the sensor.

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Abstract

The utility model discloses two -level ink box of integrated liquid level response, including injection mould ink box, two sensor protection covers are installed on the injection mould ink box, two sensor protection covers are installed with upper liquid level sensor and lower liquid level sensor respectively, four limit stops are arranged on the injection mould ink box, two sensor protection covers are arranged between two limit stops respectively, and sensor protection cover is connected fixed with limit stop through locking mechanism, and the non - contact outer - pasting type installation between upper liquid level sensor and lower liquid level sensor and injection mould ink box is used to avoid that sensor causes the pollution to ink, influences printing quality, and sets up the protection cover at the outside of upper liquid level sensor and lower liquid level sensor, can avoid the use state of sensor to be influenced by the outside knock and dust pollution.
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Description

Technical Field

[0001] This utility model relates to the field of two-stage ink cartridge technology, specifically a two-stage ink cartridge with integrated liquid level sensing. Background Technology

[0002] Most commercially available ink level sensors use a float-type sensor inserted into the ink cartridge to detect ink levels. However, because the sensor is in prolonged contact with the ink, this method can easily lead to ink contamination and affect print quality. Furthermore, replacing the level sensor requires disassembling the ink cartridge, making maintenance and replacement cumbersome. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this invention provides a two-stage ink cartridge with integrated liquid level sensing, thus solving the aforementioned technical problems.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a two-stage ink cartridge with integrated liquid level sensing, comprising an injection-molded ink cartridge, wherein two sensor protective covers are installed on the injection-molded ink cartridge, and an upper liquid level sensor and a lower liquid level sensor are respectively installed inside the two sensor protective covers. Four limiting blocks are provided on the injection-molded ink cartridge, and the two sensor protective covers are respectively arranged between the two limiting blocks. The sensor protective covers are connected and fixed to the limiting blocks by a locking mechanism.

[0007] Preferably, the four limiting blocks are distributed at intervals along the vertical direction.

[0008] Preferably, the limiting block has a groove, and the sensor protective cover has two symmetrical protrusions, the size of which is adapted to the groove.

[0009] Preferably, the protrusion has a through hole, through which a fixing bolt can be inserted.

[0010] Preferably, the locking mechanism includes two reset grooves formed on the sensor protective cover, a reset slider is slidably arranged in the reset groove, a limit rod is protruding on the reset slider, and a slot adapted to the limit rod is formed on the limit block.

[0011] Preferably, a reset spring is provided inside the reset groove, with one end of the reset spring abutting against the inner wall of the reset groove and the other end of the reset spring abutting against the reset slider.

[0012] Preferably, the inner wall of the reset slide groove is provided with a rectangular sliding hole communicating with the outside, and the reset slider is provided with an adjustment block that passes through the rectangular sliding hole and extends to the outside. The adjustment block is provided with a plurality of anti-slip grooves distributed at intervals along the axial direction.

[0013] Compared with the prior art, this utility model provides a two-stage ink cartridge with integrated liquid level sensing, which has the following advantages: This utility model avoids the sensors from contaminating the ink and affecting the printing quality by using non-contact external mounting between the upper and lower liquid level sensors and the injection-molded ink cartridge. Furthermore, protective covers are provided on the outside of the upper and lower liquid level sensors to prevent external impacts and dust contamination from affecting the sensor's operating status. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a cross-sectional structural diagram of the reset slider and protrusion of this utility model.

[0016] Figure 3 This is a cross-sectional structural diagram of the reset slider and sensor protective cover of this utility model.

[0017] Figure 4 This is a schematic diagram of the structure of the sensor protective cover and liquid level sensor of this utility model.

[0018] The components include: 1. Injection-molded ink cartridge; 2. Sensor protective cover; 3. Groove; 4. Protrusion; 5. Limiting block; 6. Through hole; 7. Reset slide groove; 8. Reset spring; 9. Reset slider; 10. Limiting rod; 11. Slot; 12. Adjusting block; 13. Anti-slip groove; 14. Rectangular sliding hole; 15. Upper liquid level sensor; 16. Lower liquid level sensor. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1-4 The integrated liquid level sensing secondary ink cartridge includes an injection-molded ink cartridge 1. Two sensor protective covers 2 are installed on the injection-molded ink cartridge 1. An upper liquid level sensor 15 and a lower liquid level sensor 16 are respectively installed inside the two sensor protective covers 2. Four limit blocks 5 are provided on the injection-molded ink cartridge 1. The two sensor protective covers 2 are respectively arranged between the two limit blocks 5. The sensor protective covers 2 are connected and fixed to the limit blocks 5 by a locking mechanism.

[0023] By using a non-contact external mounting method between the upper liquid level sensor 15 and the lower liquid level sensor 16 and the injection molded ink cartridge 1, the sensors are prevented from contaminating the ink and affecting the printing quality. Furthermore, protective covers are installed on the outside of the upper liquid level sensor 15 and the lower liquid level sensor 16 to prevent external impacts and dust contamination from affecting the sensor's performance.

[0024] Specifically, in this embodiment, four limiting blocks 5 are distributed at intervals along the vertical direction to facilitate the restriction of the position of the two sensor protective covers 2.

[0025] Specifically, in this embodiment, the limiting block 5 has a groove 3, and the sensor protective cover 2 has two symmetrical protrusions 4, the size of which is adapted to the groove 3.

[0026] The installation position of the sensor protective cover 2 can be restricted by the setting of the groove 3 and the protrusion 4.

[0027] Specifically, in this embodiment, the protrusion 4 has a through hole 6, and a fixing bolt can be inserted into the through hole 6. The fixing bolt can be inserted through the protrusion 4 to connect with the injection molded ink cartridge 1, thereby achieving the purpose of locking and fixing the sensor protective cover 2.

[0028] Specifically, in this embodiment, the locking mechanism includes two reset grooves 7 formed on the sensor protective cover 2. A reset slider 9 is slidably arranged in the reset groove 7. A limiting rod 10 is protruding on the reset slider 9. A slot 11 adapted to the limiting rod 10 is formed on the limiting block 5. After the sensor protective cover 2 is connected between the two limiting blocks 5, the limiting rod 10 on the reset slider 9 is inserted into the slot 11 on the limiting block 5 by moving the reset slider 9, thereby realizing the connection and fixation between the sensor protective cover 2 and the limiting block 5.

[0029] Specifically, in this embodiment, a reset spring 8 is provided in the reset groove 7. One end of the reset spring 8 abuts against the inner wall of the reset groove 7, and the other end of the reset spring 8 abuts against the reset slider 9.

[0030] By setting the reset spring 8, the reset slider 9 can be pressed against the inner wall of the reset groove 7 without manual action, thereby ensuring that the limit rod 10 is always pressed against the slot 11, thus ensuring the connection stability between the sensor protective cover 2 and the limit block 5.

[0031] Specifically, in this embodiment, a rectangular sliding hole 14 communicating with the outside is provided on the inner wall of the reset slide groove 7, and an adjustment block 12 protrudes from the reset slider 9, passing through the rectangular sliding hole 14 and extending to the outside. Multiple anti-slip grooves 13 are provided on the adjustment block 12 at intervals along the axial direction. The reset slider 9 can be driven to slide in the reset slide groove 7 by moving the adjustment block 12.

[0032] It should be noted that the selection of the upper and lower liquid level sensors, springs, and other standard parts are all common knowledge in this field, and will not be elaborated upon here.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A two-stage ink cartridge with integrated liquid level sensing, including an injection-molded ink cartridge, characterized in that: The injection-molded ink cartridge is equipped with two sensor protective covers, and an upper liquid level sensor and a lower liquid level sensor are respectively installed inside the two sensor protective covers. The injection-molded ink cartridge is provided with four limit blocks, and the two sensor protective covers are respectively arranged between the two limit blocks. The sensor protective covers are connected and fixed to the limit blocks by a locking mechanism.

2. The integrated liquid level sensing secondary ink cartridge according to claim 1, characterized in that: The four limiting blocks are distributed at intervals along the vertical direction.

3. The integrated liquid level sensing secondary ink cartridge according to claim 1, characterized in that: The limiting block has a groove, and the sensor protective cover has two symmetrical protrusions, the size of which matches the groove.

4. The integrated liquid level sensing secondary ink cartridge according to claim 3, characterized in that: The protrusion has a through hole, through which a fixing bolt can be inserted.

5. The integrated liquid level sensing secondary ink cartridge according to claim 1, characterized in that: The locking mechanism includes two reset grooves on the sensor protective cover, a reset slider is slidably arranged in the reset groove, a limit rod is protruding on the reset slider, and a slot adapted to the limit rod is opened on the limit block.

6. The integrated liquid level sensing secondary ink cartridge according to claim 5, characterized in that: A reset spring is provided inside the reset groove. One end of the reset spring abuts against the inner wall of the reset groove, and the other end of the reset spring abuts against the reset slider.

7. The integrated liquid level sensing secondary ink cartridge according to claim 5, characterized in that: The inner wall of the reset slide groove is provided with a rectangular sliding hole that communicates with the outside. The reset slider is provided with an adjustment block that passes through the rectangular sliding hole and extends to the outside. The adjustment block is provided with multiple anti-slip grooves that are spaced apart along the axial direction.