An unmanned palletizing system

Abstract

The utility model discloses an unmanned stacking system relates to the technical field of loading system, and this unmanned stacking system, including the chassis, the horizontal distribution's track frame is fixed to the chassis top, at least two groups walking main part are slidably arranged on the track frame, and the walking main part includes the portal frame and sets up the servo drive on the both ends of portal frame, the top of portal frame is fixed with industrial robot, and the below of portal frame is equipped with the long conveying line of fixed track frame. The utility model sets up the integrated layout of track frame and long conveying line, and the industrial robot on walking main part constitutes the continuous material conveying and carries together, and two groups industrial robots can work simultaneously, can greatly shorten the whole loading time, improves the transportation efficiency, and the layout of track frame, long conveying line and the industrial robot on walking main part is reasonable in space, reduces the floor area, and is more suitable for the demand of different site conditions.

Description

Technical Field

[0001] This utility model relates to the field of loading system technology, specifically an unmanned palletizing system. Background Technology

[0002] Unmanned palletizing systems are used to load grain from warehouses or storage areas onto transport vehicles. These systems typically consist of conveying equipment, loading equipment, and a control system. In existing technologies, single-station robots have low efficiency and slow conveying speeds during grain loading and palletizing. Furthermore, most unmanned palletizing systems are large, requiring long bodies, which occupies considerable floor space; an inefficient layout can further increase space requirements. To achieve rapid grain transport and loading, reduce vehicle waiting time, improve transport efficiency, and optimize the layout to reduce the footprint and adapt to different site conditions, an unmanned palletizing system needs to be developed to address these issues. Utility Model Content

[0003] The purpose of this invention is to provide an unmanned palletizing system to enable rapid transport and loading of grain, shorten vehicle waiting time, improve transportation efficiency, optimize layout, and reduce the floor space required to adapt to different site conditions.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an unmanned palletizing system, including a base frame, with horizontally distributed track frames fixed on the top of the base frame. At least two sets of walking bodies are slidably arranged on the track frames. Each walking body includes a gantry frame and servo drive devices arranged at both ends of the gantry frame. An industrial robot is fixed on the top of the gantry frame. A long conveyor line is fixed on the track frames below the gantry frame. The gantry frame spans the long conveyor line. The long conveyor line is arranged parallel to the track frames and extends in the same direction. The long conveyor line is fixed in the middle of the track frames. The long conveyor line is composed of several conveying units arranged and connected sequentially along the conveying direction.

[0005] Preferably, the servo drive device includes a servo geared motor and a gear connected to the output shaft of the servo geared motor. The servo geared motor is fixed on the gantry frame, and the servo geared motor drives the gear to rotate. The gear meshes with a rack, and the rack is fixed on the track frame support along the guide direction of the track frame.

[0006] Preferably, the gantry frame and the track frame are slidably connected by a slider and a slide rail. The slider is fixed at both ends of the gantry frame, and the slide rail is fixed on the track frame support along the guide direction of the track frame.

[0007] Preferably, the industrial robot includes a rotating base, a robotic arm, an end effector gripper, and a wrist mounted on the end of the robotic arm and connected to the end effector gripper.

[0008] Preferably, the conveying component of the conveying unit is a conveyor belt, the supporting component of the conveying unit is a roller, and the conveyor belt is driven by an independent motor to rotate on the roller.

[0009] Preferably, the base frame is arranged at equal intervals along the length of the track frame.

[0010] This utility model has the following beneficial effects:

[0011] The track frame and long conveyor line of this utility model are integrated into one layout. The track frame provides support for the long conveyor line and provides running guidance for the walking body. The track frame and long conveyor line extend along the same running flow direction, and work together with the industrial robots on the walking body to form a continuous material conveying and handling. Two sets of industrial robots can work simultaneously, and are responsible for stacking materials in different areas of the vehicle to different areas. This can significantly shorten the overall loading time and improve transportation efficiency. The spatial layout of the track frame, long conveyor line and industrial robots on the walking body is reasonable, reduces the footprint, and is more adaptable to the needs of different site conditions. Attached Figure Description

[0012] Figure 1 This is a front view of the present utility model;

[0013] Figure 2 This is a perspective view of the present utility model;

[0014] Figure 3 This is a right view of the walking body of this utility model.

[0015] Figure 4 This is a schematic diagram of the conveying unit structure of this utility model.

[0016] In the diagram: 1. Base frame; 2. Track frame; 21. Rack; 22. Slide rail; 3. Traveling main body; 31. Gantry frame; 311. Slider; 32. Servo drive device; 321. Servo geared motor; 322. Gear; 4. Industrial robot; 5. Long conveyor line; 51. Conveying unit; 511. Conveyor belt; 512. Roller; 513. Independent motor. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] like Figure 1-4As shown, this utility model provides a technical solution: an unmanned palletizing system, including a base frame 1, with horizontally distributed track frames 2 fixed on the top of the base frame 1. The base frame 1 is evenly spaced along the length of the track frames 2. The track frames 2 provide a moving path for the walking body 3. At least two sets of walking bodies 3 are slidably arranged on the track frames 2. The walking bodies 3 carry industrial robots 4 and move on the track frames 2. The industrial robot 4 includes a rotating base, a robotic arm, an end effector gripper, and a wrist installed at the end of the robotic arm and connected to the end effector gripper. The working angle can be adjusted by rotating the base to facilitate the gripping and placement of materials from different directions. The robotic arm and wrist cooperate with the end effector gripper to perform actions such as extending, retracting, and adjusting the angle to grip materials. The end effector gripper realizes the gripping and release of materials.

[0019] The traveling body 3 includes a gantry frame 31 and servo drive devices 32 set at both ends of the gantry frame 31. The gantry frame 31 and the track frame 2 are slidably assembled and set through sliders 311 and slide rails 22. The sliders 311 are fixed at both ends of the gantry frame 31, and the slide rails 22 are fixed on the support of the track frame 2 along the guiding direction of the track frame 2. The servo drive device 32 includes a servo reduction motor 321 and a gear 322 connected to the output shaft of the servo reduction motor 321. The servo reduction motor 321 is fixed on the gantry frame 31 and drives the gear 322 to rotate. The gear 322 meshes with the rack 21. The rack 21 is fixed on the support of the track frame 2 along the guiding direction of the track frame 2. The rotation of the gear 322 drives the gantry frame 31 to translate. The servo reduction motors 321 of the servo drive devices 32 at both ends of the gantry frame 31 work together through the control system. The servo reduction motors 321 facilitate precise control of the moving speed and displacement of both ends of the gantry frame 31.

[0020] An industrial robot 4 is fixed on the top of the gantry frame 31. A long conveyor line 5 is fixed on the track frame 2 below the gantry frame 31. The gantry frame 31 spans the long conveyor line 5. The long conveyor line 5 is set parallel to the track frame 2 and extends in the same direction. The long conveyor line 5 is fixed in the middle of the track frame 2. The long conveyor line 5 is composed of several conveying units 51 arranged and connected in sequence along the conveying direction.

[0021] The conveying component of the conveying unit 51 is a conveyor belt 511, and the supporting component of the conveying unit 51 is a roller 512. The conveyor belt 511 is driven by an independent motor 513 to rotate on the roller 512.

[0022] Two sets of industrial robots 4 can work simultaneously, each responsible for placing materials from different areas onto different areas of the vehicle, which can significantly shorten the overall loading time and improve transportation efficiency. The layout of the track frame 2, the long conveyor line 5 and the industrial robots 4 on the walking body 3 is reasonable in space, reducing the footprint and making it more adaptable to the needs of different site conditions.

[0023] It should be noted that, in this document, terms such as “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An unmanned palletizing system, characterized in that: Includes a base frame (1), on which a horizontally distributed track frame (2) is fixed. At least two sets of walking bodies (3) are slidably arranged on the track frame (2). The walking body (3) includes a gantry frame (31) and servo drive devices (32) arranged at both ends of the gantry frame (31). An industrial robot (4) is fixed on the top of the gantry frame (31). A long conveyor line (5) is fixed on the track frame (2) below the gantry frame (31). The gantry frame (31) spans the long conveyor line (5). The long conveyor line (5) is arranged parallel to the track frame (2) and extends in the same direction. The long conveyor line (5) is fixed in the middle of the track frame (2). The long conveyor line (5) is composed of several conveying units (51) arranged and connected in sequence along the conveying direction.

2. The unmanned palletizing system according to claim 1, characterized in that: The servo drive device (32) includes a servo geared motor (321) and a gear (322) connected to the output shaft of the servo geared motor (321). The servo geared motor (321) is fixed on the gantry frame (31). The servo geared motor (321) drives the gear (322) to rotate. The gear (322) meshes with the rack (21). The rack (21) is fixed on the support of the track frame (2) along the guide direction of the track frame (2).

3. The unmanned palletizing system according to claim 1, characterized in that: The gantry frame (31) and the track frame (2) are connected by a slider (311) and a slide rail (22). The slider (311) is fixed at both ends of the gantry frame (31), and the slide rail (22) is fixed on the support of the track frame (2) along the guide direction of the track frame (2).

4. The unmanned palletizing system according to claim 1, characterized in that: The industrial robot (4) includes a rotating base, a robotic arm, an end effector gripper, and a wrist mounted on the end of the robotic arm and connected to the end effector gripper.

5. The unmanned palletizing system according to claim 1, characterized in that: The conveying component of the conveying unit (51) is a conveyor belt (511), and the supporting component of the conveying unit (51) is a roller (512). The conveyor belt (511) is driven by an independent motor (513) to rotate on the roller (512).

6. The unmanned palletizing system according to claim 1, characterized in that: The base frame (1) is set at equal intervals along the length of the track frame (2).

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