A wire package feeding machine

Abstract

This utility model discloses a coil feeding machine, including a frame, two sets of coil picking mechanisms, a fixed coil feeding mechanism, and a mobile coil feeding mechanism. The coil picking mechanism includes front and rear linear modules, a lifting section, and a turning section. The lifting section is mounted on the drive end of the front and rear linear modules, and the turning section is located above the lifting section, with a coil holder mounted on it. The fixed coil feeding mechanism includes a first translation module, with a first vertical translation module connected to its drive end. The mobile coil feeding mechanism includes a horizontal translation module and a second translation module, with the second translation module located on the drive end of the horizontal translation module and connected to its drive end. This coil feeding machine facilitates the transport of coils at the front end. Depending on the processing direction of the coils at the front and rear ends, the coils are rotated 90° horizontally, facilitating subsequent processing without requiring structural changes to the existing processing flow structure, thus reducing the defect rate during the connection process.

Description

Technical Field

[0001] This utility model relates to the technical field of filters, and in particular to a coil feeding machine. Background Technology

[0002] During the production of filters, coils need to be inserted into the housing. Due to the different production methods of the front and rear equipment, the coils are processed in different directions. A 90° turn is required during the middle processing. Conventionally, a robotic arm needs to be added to the front and rear conveyor tracks for turning, which affects the fit and increases docking problems. Utility Model Content

[0003] One objective of this invention is to provide a coil feeding machine that automatically rotates the coils from the front-end equipment by 90 degrees to match the coils from the back-end equipment, while controlling the spacing between the two sets of coils being conveyed, thus improving the compatibility between the front and back ends.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A coil feeding machine includes a frame, two sets of coil picking mechanisms, a fixed coil feeding mechanism, and a mobile coil feeding mechanism. The fixed coil feeding mechanism is located on one side of one set of coil picking mechanisms, and the mobile coil feeding mechanism is located on one side of the other set of coil picking mechanisms. Each coil picking mechanism includes a front and rear linear module, a lifting part, and a turning part. The lifting part is mounted on the drive end of the front and rear linear modules, and the turning part is located at the upper end of the lifting part. A coil holder is provided on the turning part. The fixed coil feeding mechanism includes a first translation module, and a first vertical translation module is connected to the drive end of the first translation module. A first pneumatic gripper is connected to the drive end of the first vertical translation module. The mobile coil feeding mechanism includes a horizontal translation module and a second translation module. The second translation module is located on the drive end of the horizontal translation module, and a second vertical translation module is connected to the drive end of the second translation module. A second pneumatic gripper is connected to the drive end of the second vertical translation module.

[0006] As a preferred technical solution, the drive end of the front and rear linear modules is connected to a module upper seat, the lifting part is provided with a lifting cylinder, the lifting cylinder is located on one side of the module upper seat, the steering part is provided with a rotating base, the drive end of the lifting cylinder is connected to the rotating base, one side of the rotating base is connected to a lifting slide rail, and the other side of the module upper seat is provided with a lifting slider, the lifting slide rail slides vertically on the lifting slider.

[0007] As a preferred technical solution, a rotary cylinder is installed on the rotary base, the drive end of the rotary cylinder is connected to a rotary cylinder plate, the coil holder is fixed in the middle of the rotary cylinder plate, side slides are installed on both sides of the coil holder, the drive end of the side slides is connected to a wire-clamping pneumatic finger, and the drive end of the wire-clamping pneumatic finger is connected to a wire-clamping claw.

[0008] As a preferred technical solution, the first translation module is a first rodless cylinder, and the first vertical translation module includes a first stepper motor, a first synchronous pulley, and a first synchronous belt. The first stepper motor is fixed on the drive end of the first rodless cylinder, and the drive end of the first stepper motor is connected to the first synchronous pulley. The first synchronous belt drives the first synchronous pulley, and a first cylinder support is fixed on the first synchronous belt. The first pneumatic gripper is installed at the lower end of the first cylinder support.

[0009] As a preferred technical solution, a first wire feeder is provided on the drive end of the first rodless cylinder, and a first vertical sliding rail is provided on the first wire feeder along the vertical direction, and the first cylinder support slides on the first vertical sliding rail.

[0010] As a preferred technical solution, a transverse slide rail is installed horizontally on the frame, and a transverse slider is installed at the end of the second translation module, the transverse slider sliding on the transverse slide rail.

[0011] As a preferred technical solution, the second translation module is a second rodless cylinder, and the second vertical translation module includes a second stepper motor, a second synchronous pulley and a second synchronous belt. The second stepper motor is fixed on the drive end of the second rodless cylinder, and the drive end of the second stepper motor is connected to the second synchronous pulley. The second synchronous belt drives the second synchronous pulley, and a second cylinder support is fixed on the second synchronous belt. The second pneumatic gripper is installed at the lower end of the second cylinder support.

[0012] As a preferred technical solution, a second wire feeder is provided on the drive end of the second rodless cylinder, and a second vertical slide rail is provided on the second wire feeder along the vertical direction, and the second cylinder support slides on the second vertical slide rail.

[0013] The beneficial effects of this utility model are as follows: It provides a wire coil feeding machine that connects to the front end of the wire coil transportation. According to the different processing directions of the wire coil at the front and rear, the wire coil is rotated 90° in the horizontal direction, which facilitates subsequent processing. It does not require structural changes to the original processing flow structure and reduces the defect rate during the connection process. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0015] Figure 1 This is a schematic diagram of the overall structure of a wire coil feeding machine as described in the embodiment;

[0016] Figure 2 This is a schematic diagram of the wire-retrieving mechanism described in the embodiment;

[0017] Figure 3 This is a structural diagram of the combined lifting section and the steering section described in the embodiment;

[0018] Figure 4 This is a partial structural schematic diagram of a wire coil feeding machine according to an embodiment;

[0019] Figure 5 This is a partial structural diagram of a wire coil feeding machine as described in the embodiment.

[0020] Figures 1 to 5 middle:

[0021] 1. Frame; 2. Wire coil feeding mechanism; 3. Fixed wire coil feeding mechanism; 4. Moving wire coil feeding mechanism; 5. Front and rear linear modules; 6. Wire coil holder; 7. First vertical moving module; 8. First pneumatic gripper; 9. Horizontal moving module; 10. Second vertical moving module; 11. Second pneumatic gripper; 12. Module upper seat; 13. Lifting cylinder; 14. Rotating base; 15. Lifting slide rail; 16. Rotating cylinder; 17. Rotating cylinder plate; 18. Side slide; 19. Wire clamping device. 20. Pneumatic finger; 21. Wire gripper; 22. First rodless cylinder; 23. First stepper motor; 24. First synchronous pulley; 25. First synchronous belt; 26. First cylinder support; 27. First wire feeder; 28. First vertical slide rail; 29. ​​Horizontal slide rail; 30. Second rodless cylinder; 31. Second stepper motor; 32. Second synchronous pulley; 33. Second synchronous belt; 34. Second cylinder support; 35. Second wire feeder; 36. Second vertical slide rail. Detailed Implementation

[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] like Figures 1 to 5As shown, in this embodiment, a coil feeding machine includes a frame 1, two sets of coil picking mechanisms 2, a fixed coil feeding mechanism 3, and a mobile coil feeding mechanism 4. The fixed coil feeding mechanism 3 is located on one side of one set of coil picking mechanisms 2, and the mobile coil feeding mechanism 4 is located on one side of the other set of coil picking mechanisms 2. The coil picking mechanism 2 includes front and rear linear modules 5, a lifting part, and a steering part. The lifting part is installed on the drive end of the front and rear linear modules 5, and the steering part is located at the upper end of the lifting part. The fixed coil feeding mechanism 3 includes a coil holder 6 and a first translation module. A first vertical translation module 7 is connected to the drive end of the first translation module. A first pneumatic gripper 8 is connected to the drive end of the first vertical translation module 7. The movable coil feeding mechanism 4 includes a horizontal translation module 9 and a second translation module. The second translation module is located on the drive end of the horizontal translation module 9. A second vertical translation module 10 is connected to the drive end of the second translation module. A second pneumatic gripper 11 is connected to the drive end of the second vertical translation module 10.

[0024] The fixed coil feeding mechanism 3 connects to one side of the preceding device and one side of the following device. Since the distance between the coils conveyed on both sides of the preceding and following devices is inconsistent, the feeding machine needs to change the spacing. During the installation process, the two sets of coil picking mechanisms 2 are connected to the output coil position of the preceding device. Then, the fixed coil feeding mechanism 3 connects to one side of the coil conveying of the following device. The other side of the coil conveying of the following device is connected by the software-controlled mobile coil feeding mechanism 4 driven by the horizontal moving module 9. More specifically, the lifting part lifts the coil seat 6 to connect the coil, and the turning part turns the coil 90°. The first translation module and the second vertical moving module 10 place the coil after turning on the coil picking mechanism 2 to the next device. The second translation module and the second vertical moving module 10 will pull away from the first set of coils under the drive of the horizontal moving module 9, and then place the coil after turning on the next device.

[0025] The drive end of the front and rear linear modules 5 is connected to the module upper seat 12. The lifting part is equipped with a lifting cylinder 13, which is located on one side of the module upper seat 12. The turning part is equipped with a rotating base 14. The drive end of the lifting cylinder 13 is connected to the rotating base 14. A lifting slide rail 15 is connected to one side of the rotating base 14. A lifting slider is provided on the other side of the module upper seat 12. The lifting slide rail 15 slides vertically on the lifting slider. A rotating cylinder 16 is installed on the rotating base 14. The drive end of the rotating cylinder 16 is connected to a rotating cylinder plate 17. The coil seat 6 is fixed in the middle of the rotating cylinder plate 17. Side slides 18 are installed on both sides of the coil seat 6. A wire clamping pneumatic finger 19 is connected to the drive end of the side slide 18. A wire clamping claw 20 is connected to the drive end of the wire clamping pneumatic finger 19.

[0026] Driven by the front and rear linear modules 5, the coil of the front device is located in the coil seat 6 of the turning part. The rotary cylinder 16 drives the coil to turn. At the same time, the copper wires on both sides of the coil are clamped by the wire clamping pneumatic fingers 19. The side slide 18 controls the straightening of the copper wires. As the rotary cylinder 16 rotates together, the relative position of the coil and the copper wire is maintained. The lifting cylinder 13 controls the up and down movement of the coil seat 6 to connect the coils of different heights to the first pneumatic gripper 8 and the second pneumatic gripper 11.

[0027] The first translation module is a first rodless cylinder 21. The first vertical translation module 7 includes a first stepper motor 22, a first synchronous pulley 23, and a first synchronous belt 24. The first stepper motor 22 is fixed on the drive end of the first rodless cylinder 21. The drive end of the first stepper motor 22 is connected to the first synchronous pulley 23 for transmission. The first synchronous belt 24 is driven by the first synchronous pulley 23. A first cylinder support 25 is fixed on the first synchronous belt 24. A first pneumatic gripper 8 is installed at the lower end of the first cylinder support 25. A first wire feeder 26 is provided on the drive end of the first rodless cylinder 21. A first vertical slide rail 27 is provided on the first wire feeder 26 along the vertical direction. The first cylinder support 25 slides on the first vertical slide rail 27.

[0028] When the coil feeding machine is added to the production line, the first coil feeding seat 26 corresponds to the next device. Under the action of the first rodless cylinder 21, the first coil feeding seat 26 moves back and forth. In the vertical direction, the first stepper motor 22 provides power, and through the first synchronous pulley 23 and the first synchronous belt 24, the first cylinder support 25 moves up and down, so that the coil on the first pneumatic gripper 8 can be accurately placed into the next device.

[0029] A transverse slide rail 28 is mounted horizontally on the frame 1, and a transverse slider is mounted at the end of the second translation module. The transverse slider slides on the transverse slide rail 28.

[0030] Under the action of the transverse slide rail 28, the second translation module slides laterally, and the transverse module 9 is responsible for pulling, so that the coil gripped by the second pneumatic gripper 11 can correspond to the conveying structure of the next device.

[0031] The second translation module is a second rodless cylinder 29. The second vertical translation module 10 includes a second stepper motor 30, a second synchronous pulley 31, and a second synchronous belt 32. The second stepper motor 30 is fixed on the drive end of the second rodless cylinder 29. The drive end of the second stepper motor 30 is connected to the second synchronous pulley 31 for transmission. The second synchronous belt 32 is driven on the second synchronous pulley 31. A second cylinder support 33 is fixed on the second synchronous belt 32. A second pneumatic gripper 11 is installed at the lower end of the second cylinder support 33. A second wire feeder 34 is provided on the drive end of the second rodless cylinder 29. A second vertical slide rail 35 is provided on the second wire feeder 34 along the vertical direction. The second cylinder support 33 slides on the second vertical slide rail 35.

[0032] The second coil holder 34 corresponds to the other side of the conveying section of the next device. Under the action of the second rodless cylinder 29, the second coil holder 34 moves back and forth. In the vertical direction, the second stepper motor 30 provides power, and through the second synchronous pulley 31 and the second synchronous belt 32, the second cylinder support 33 moves up and down, so that the coil on the second pneumatic gripper 11 can be accurately placed into the next device.

[0033] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A wire coil feeding machine, characterized in that, The device includes a frame, two sets of coil picking mechanisms, a fixed coil feeding mechanism, and a mobile coil feeding mechanism. The fixed coil feeding mechanism is located on one side of one set of coil picking mechanisms, and the mobile coil feeding mechanism is located on one side of the other set of coil picking mechanisms. Each coil picking mechanism includes front and rear linear modules, a lifting section, and a steering section. The lifting section is mounted on the drive end of the front and rear linear modules, and the steering section is located above the lifting section. A coil holder is provided on the steering section. The fixed coil feeding mechanism includes a first translation module, and a first vertical translation module is connected to the drive end of the first translation module. A first pneumatic gripper is connected to the drive end of the first vertical translation module. The mobile coil feeding mechanism includes a horizontal translation module and a second translation module. The second translation module is located on the drive end of the horizontal translation module, and a second vertical translation module is connected to the drive end of the second translation module. A second pneumatic gripper is connected to the drive end of the second vertical translation module.

2. The coil feeding machine according to claim 1, characterized in that, The drive end of the front and rear linear modules is connected to the module upper seat. The lifting part is equipped with a lifting cylinder, which is located on one side of the module upper seat. The steering part is equipped with a rotating base. The drive end of the lifting cylinder is connected to the rotating base. A lifting slide rail is connected to one side of the rotating base. A lifting slider is provided on the other side of the module upper seat. The lifting slide rail slides vertically on the lifting slider.

3. A coil feeding machine according to claim 2, characterized in that, A rotary cylinder is installed on the rotating base. The driving end of the rotary cylinder is connected to a rotary cylinder plate. The coil holder is fixed in the middle of the rotary cylinder plate. Side slides are installed on both sides of the coil holder. The driving end of the side slide is connected to a wire-clamping pneumatic finger. A wire-clamping claw is connected to the driving end of the wire-clamping pneumatic finger.

4. A coil feeding machine according to claim 1, characterized in that, The first translation module is a first rodless cylinder, and the first vertical translation module includes a first stepper motor, a first synchronous pulley and a first synchronous belt. The first stepper motor is fixed on the drive end of the first rodless cylinder. The drive end of the first stepper motor is connected to the first synchronous pulley. The first synchronous belt drives the first synchronous pulley. A first cylinder support is fixed on the first synchronous belt. The first pneumatic gripper is installed at the lower end of the first cylinder support.

5. A coil feeding machine according to claim 4, characterized in that, The first rodless cylinder has a first wire feeder seat on its drive end. The first wire feeder seat has a first vertical slide rail along the vertical direction. The first cylinder support slides on the first vertical slide rail.

6. A coil feeding machine according to claim 1, characterized in that, A transverse slide rail is mounted horizontally on the frame, and a transverse slider is mounted at the end of the second translation module. The transverse slider slides on the transverse slide rail.

7. A coil feeding machine according to claim 1, characterized in that, The second translation module is a second rodless cylinder, and the second vertical translation module includes a second stepper motor, a second synchronous pulley and a second synchronous belt. The second stepper motor is fixed on the drive end of the second rodless cylinder. The drive end of the second stepper motor is connected to the second synchronous pulley. The second synchronous belt drives the second synchronous pulley. A second cylinder support is fixed on the second synchronous belt. The second pneumatic gripper is installed at the lower end of the second cylinder support.

8. A coil feeding machine according to claim 7, characterized in that, The second rodless cylinder has a second wire feeder seat on its drive end. The second wire feeder seat has a second vertical slide rail along the vertical direction. The second cylinder support slides on the second vertical slide rail.

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