Contact heating mechanism for glass fragments

Abstract

This utility model relates to the field of glass splitting heating technology, and discloses a contact heating mechanism for glass splitting, including a fixed base, a support base, and heat-conducting plates. PTC ceramic heating elements are attached to the top of the upper heat-conducting plate and the bottom of the lower heat-conducting plate. Grooves are formed at the front and rear positions of the bottom of the upper heat-conducting plate and the front and rear positions of the top of the lower heat-conducting plate. A limiting plate for limiting the position is fixed to the top of the guide rod, and a protective pad is fixed to the bottom of the limiting plate at the outer ring of the guide rod. This utility model uses two heat-conducting plates to clamp the glass, and PTC ceramic heating elements are attached to the heat-conducting plates. Grooves are formed in the heat-conducting plates, and a temperature sensor is installed in the grooves for temperature monitoring. By using two heat-conducting plates to clamp and heat the glass, with PTC ceramic heating elements attached to the back of the heat-conducting plates, the heating is uniform, and the heating temperature is controlled between 50-100 degrees Celsius. This results in good separation effect, smooth edges, and low power loss.

Description

Technical Field

[0001] This utility model relates to the field of glass shattering heating technology, specifically a contact heating mechanism for glass shattering. Background Technology

[0002] Glass cleaving refers to the process of creating predetermined cracks in glass during the cutting of a glass substrate using physical or chemical methods, and then separating it into multiple pieces by external force. This process is crucial in applications such as liquid crystal displays and other glass substrates. When laser cutting is used, the cut portions need to be cleaved and separated, requiring an auxiliary step of heating the glass.

[0003] Currently, quartz resistance wire (tube) heating is often used in the glass heating process. This method heats the glass through air conduction, resulting in low heating efficiency, long heating time, and high energy consumption. This increases the cost of glass heat treatment and reduces production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a contact heating mechanism for glass breaking, so as to solve the problem of the drawbacks of using quartz tube heating mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a contact heating mechanism for glass sharding, comprising a fixed base, a support base, and a heat-conducting plate. PTC ceramic heating elements are attached to the top of the upper heat-conducting plate and the bottom of the lower heat-conducting plate. Grooves are formed at the front and rear positions of the bottom of the upper heat-conducting plate and the front and rear positions of the top of the lower heat-conducting plate. Temperature sensors are installed in the grooves. Connecting plates are fixed to the left sides of both the upper and lower heat-conducting plates. A guide plate is fixed to the right side of the upper heat-conducting plate, and a base plate is fixed to the right side of the lower heat-conducting plate. A guide rod is fixed to the top of the base plate. A groove for the guide rod to pass through is formed in the guide plate, and a communicating slot is formed in the slot. A ball bearing is embedded in the slot. A limiting disc for positioning is fixed to the top of the guide rod, and a protective pad is fixed to the bottom of the limiting disc at the outer ring position of the guide rod.

[0006] As a further technical solution of this utility model, the cross-section of the groove in the guide plate is circular, and the grooves are distributed in a ring about the center of the groove.

[0007] As a further technical solution of this utility model, the grooves are symmetrically distributed about the central axis of the heat-conducting plate, and the top of the protective pad is bonded and fixed to the bottom of the limiting plate.

[0008] As a further technical solution of this utility model, a threaded rod is connected and installed in the support base, and a guide rail rod is fixed in the support base on the side of the threaded rod.

[0009] As a further technical solution of this utility model, a servo motor is installed on the top of the support base, and the servo motor is covered with a heat insulation cover for heat insulation. The output end of the servo motor is connected to the threaded rod via a coupling.

[0010] As a further technical solution of this utility model, the threaded rod and the guide rail rod are externally connected to a movable block, and the sides of the two connecting plates are fixed with connecting plates.

[0011] As a further technical solution of this utility model, the upper connecting plate is connected and fixed to the movable block by bolts, and the lower connecting plate is fixed to the side of the support base by bolts.

[0012] As a further technical solution of this utility model, the movable block has a threaded groove inside that is threaded to the threaded rod, and a guide groove for the guide rod to slide through is provided inside the movable block at the side of the threaded groove.

[0013] As a further technical solution of this utility model, the lower heat-conducting plate is equipped with a feeding roller for feeding material at the front and rear positions, and the bottom of the side connecting plate of the upper heat-conducting plate is equipped with a buffer assembly for buffering. The buffer assembly includes a telescopic sleeve rod, a buffer spring and a contact plate. The top of the telescopic sleeve rod is fixedly installed to the bottom of the connecting plate, and the bottom of the telescopic sleeve rod is connected to the contact plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the contact heating mechanism for glass cleavers not only reduces power loss, but also improves the movement guidance and adjustment capabilities of the heating mechanism.

[0015] (1) By using two heat-conducting plates to clamp the glass, and attaching PTC ceramic heating elements to the heat-conducting plates, a groove is opened in the heat-conducting plates, and a temperature sensor is installed in the groove for temperature monitoring. In this way, the glass is heated by clamping it with two heat-conducting plates, and PTC ceramic heating elements are attached to the back of the heat-conducting plates. The heating is uniform, and the heating temperature is controlled between 80-90 degrees. This method has a good separation effect, smooth edges, low power loss, and is more energy-efficient than heating with quartz tubes.

[0016] (2) By fixing the bottom plate on the side of the lower heat-conducting plate and fixing the guide rod on the top of the bottom plate, the guide rod passes through the inside of the guide plate during the movement of the upper heat-conducting plate, so that the guide plate can be guided along the guide rod. The guiding process is protected by the groove and ball joint for rolling protection, while the upper limit plate serves the purpose of limiting and is protected by the protective pad for impact protection. This improves the moving guiding ability during the working process.

[0017] (3) The upper connecting plate is fixed to the movable block by bolts, and the lower connecting plate is fixed to the side of the support seat by bolts. After the servo motor is started, it drives the threaded rod to rotate. At this time, the threaded rod and the threaded groove in the movable block cooperate to form an up and down adjustment, and the guide rod and the guide groove cooperate to slide and guide, thereby adjusting the distance between the upper and lower heat conduction plates and improving the adjustment capability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a partial front view of the support base of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the guide rod of this utility model;

[0021] Figure 4 This is a front view cross-sectional structural diagram of the guide plate of this utility model;

[0022] Figure 5 This is a side view of the feeding roller structure of this utility model.

[0023] In the diagram: 1. Fixed base; 2. Support base; 3. Threaded rod; 4. Guide rail rod; 5. Servo motor; 6. Heat insulation cover; 7. Temperature sensor; 8. Groove; 9. PTC ceramic heating element; 10. Guide plate; 11. Guide rod; 12. Base plate; 13. Heat-conducting plate; 14. Guide groove; 15. Threaded groove; 16. Movable block; 17. Connecting plate; 18. Connecting plate; 19. Limiting plate; 20. Protective pad; 21. Embedded groove; 22. Ball bearing; 23. Buffer assembly; 24. Feeding roller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5This utility model provides an embodiment of a contact heating mechanism for glass shards, comprising a fixed base 1, a support base 2, and a heat-conducting plate 13. PTC ceramic heating elements 9 are attached to the top of the upper heat-conducting plate 13 and the bottom of the lower heat-conducting plate 13. Grooves 8 are provided at the front and rear positions of the bottom of the upper heat-conducting plate 13 and the front and rear positions of the top of the lower heat-conducting plate 13. Temperature sensors 7 are installed in the grooves 8. Connecting plates 17 are fixed to the left sides of both the upper and lower heat-conducting plates 13. A guide plate 10 is fixed to the right side of the upper heat-conducting plate 13, and a base plate 12 is fixed to the right side of the lower heat-conducting plate 13. A guide rod 11 is fixed to the top of the base plate 12. A groove for the guide rod 11 to pass through is provided in the guide plate 10. A communicating groove 21 is provided in the groove, and a ball bearing 22 is embedded in the groove 21. A limiting disc 19 for limiting the guide rod 11 is fixed to the top of the guide rod 11, and a protective pad 20 is fixed to the bottom of the limiting disc 19 at the outer ring position of the guide rod 11.

[0026] The cross-section of the groove in the guide plate 10 is circular, and the grooves 21 are distributed in a ring about the center of the groove.

[0027] The grooves 8 are symmetrically distributed about the central axis of the heat-conducting plate 13. The top of the protective pad 20 is bonded and fixed to the bottom of the limiting plate 19. The heat-conducting plate 13 can be an iron plate, an aluminum plate or other metal materials.

[0028] A threaded rod 3 is connected and installed in the support base 2, and a guide rail 4 is fixed in the support base 2 on the side of the threaded rod 3.

[0029] A servo motor 5 is mounted on the top of the support base 2. The servo motor 5 is covered by a heat insulation cover 6 for heat insulation. The output end of the servo motor 5 is connected to the threaded rod 3 via a coupling.

[0030] The threaded rod 3 and the guide rail rod 4 are externally connected by a movable block 16, and the two connecting plates 17 are fixed with connecting plates 18 on their sides.

[0031] The upper connecting plate 18 is connected and fixed to the movable block 16 with bolts, and the lower connecting plate 18 is fixed to the side of the support base 2 with bolts.

[0032] The movable block 16 has a threaded groove 15 inside that is threaded to the threaded rod 3, and a guide groove 14 for the guide rod 4 to slide through is provided inside the movable block 16 at the side of the threaded groove 15.

[0033] The lower heat-conducting plate 13 is equipped with a feeding roller 24 for feeding material at the front and rear positions. The bottom of the side connecting plate 17 of the upper heat-conducting plate 13 is equipped with a buffer assembly 23 for buffering. The buffer assembly 23 includes a telescopic sleeve rod, a buffer spring and a contact plate. The top of the telescopic sleeve rod is fixed to the bottom of the connecting plate 17 and the bottom of the telescopic sleeve rod is connected to the contact plate.

[0034] Furthermore, in conjunction with existing technology, the purpose of this feeding roller 24 is to facilitate glass feeding, and the feeding roller 24 is equipped with the necessary driving facilities to complete the normal operation of the feeding roller 24;

[0035] Furthermore, the buffer assembly 23 includes a telescopic sleeve, a buffer spring, and a contact plate. The top of the telescopic sleeve is fixedly installed to the bottom of the connecting plate 17, and the bottom of the telescopic sleeve is connected to the contact plate. Here, the telescopic sleeve is formed by two sleeves. Therefore, the top sleeve is fixedly installed to the connecting plate 17, while the bottom sleeve for telescopic movement is connected to the contact plate. When the upper heat-conducting plate 13 moves down, the contact plate contacts the lower connecting plate 17. At this time, the buffer spring is compressed, which serves the purpose of buffering and reducing damage to the glass during clamping.

[0036] Furthermore, a necessary control panel is provided. This control panel is used to receive temperature monitoring information from temperature sensor 7, process the temperature monitoring information from temperature sensor 7 using existing technology, and finally display it digitally on the control panel, so that staff can control the temperature between 80-90 degrees.

[0037] Working principle: First, during operation, the upper connecting plate 18 is fixed to the movable block 16 with bolts, and the lower connecting plate 18 is fixed to the side of the support base 2 with bolts. The servo motor 5 is started to drive the threaded rod 3 to rotate. At this time, the threaded rod 3 cooperates with the threaded groove 15 in the movable block 16 to form an up-and-down adjustment. During the movement of the upper heat-conducting plate 13, the guide rod 11 passes through the inside of the guide plate 10, so the guide plate 10 can be guided along the guide rod 11. The guiding process is protected by the groove 21 and the ball 22. The glass is heated by sandwiching it between two heat-conducting plates 13. A PTC ceramic heating element 9 is attached to the back of the heat-conducting plate 13. The heat is uniform and the heating temperature is controlled between 80-90 degrees. This completes the glass heating work.

[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A contact heating mechanism for glass shards, comprising a fixed base (1), a support base (2), and a heat-conducting plate (13), characterized in that: PTC ceramic heating elements (9) are attached to the top of the upper heat-conducting plate (13) and the bottom of the lower heat-conducting plate (13). Grooves (8) are provided at the front and back positions of the bottom of the upper heat-conducting plate (13) and the front and back positions of the top of the lower heat-conducting plate (13). Temperature sensors (7) are installed in the grooves (8). Connecting plates (17) are fixed on the left side of both the upper and lower heat-conducting plates (13). A guide plate (10) is fixed on the right side of the upper heat-conducting plate (13). A base plate (12) is fixed on the right side of 13), and a guide rod (11) is fixed on the top of the base plate (12). A groove for the guide rod (11) to pass through is opened in the guide plate (10). A connecting groove (21) is opened in the groove. A ball (22) is embedded in the groove (21). A limiting plate (19) for limiting is fixed on the top of the guide rod (11). A protective pad (20) is fixed at the bottom of the limiting plate (19) at the outer ring position of the guide rod (11).

2. The contact heating mechanism for glass cleaving according to claim 1, characterized in that: The cross-section of the groove in the guide plate (10) is circular, and the grooves (21) are distributed in a ring about the center of the groove.

3. The contact heating mechanism for glass cleaving according to claim 1, characterized in that: The grooves (8) are symmetrically distributed about the central axis of the heat-conducting plate (13), and the top of the protective pad (20) is bonded and fixed to the bottom of the limiting plate (19).

4. The contact heating mechanism for glass cleaving according to claim 1, characterized in that: A threaded rod (3) is connected and installed in the support base (2), and a guide rod (4) is fixed in the support base (2) on the side of the threaded rod (3).

5. The contact heating mechanism for glass cleaving according to claim 4, characterized in that: A servo motor (5) is mounted on the top of the support base (2). The servo motor (5) is covered with a heat insulation cover (6) for heat insulation. The output end of the servo motor (5) is connected to the threaded rod (3) by a coupling.

6. The contact heating mechanism for glass cleaving according to claim 4, characterized in that: The threaded rod (3) and the guide rail rod (4) are externally connected by a movable block (16), and the two connecting plates (17) are fixed with connecting plates (18) on their sides.

7. The contact heating mechanism for glass cleaving according to claim 6, characterized in that: The upper connecting plate (18) is fixed to the movable block (16) with bolts, and the lower connecting plate (18) is fixed to the side of the support base (2) with bolts.

8. The contact heating mechanism for glass cleaving according to claim 6, characterized in that: The movable block (16) has a threaded groove (15) inside that is threaded to the threaded rod (3), and a guide groove (14) for the guide rod (4) to slide through is provided inside the movable block (16) at the side of the threaded groove (15).

9. The contact heating mechanism for glass cleaving according to claim 1, characterized in that: The lower heat-conducting plate (13) is equipped with a feeding roller (24) for feeding material at the front and rear positions. The bottom of the side connecting plate (17) of the upper heat-conducting plate (13) is equipped with a buffer assembly (23) for buffering. The buffer assembly (23) includes a telescopic sleeve, a buffer spring and a contact plate. The top of the telescopic sleeve is fixed to the bottom of the connecting plate (17) and the bottom of the telescopic sleeve is connected to the contact plate.

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