A dust removal device for cotton yarn production
The cotton yarn path design, which combines guide wheels and ultrasonic cleaners, solves the problem of cotton lint and dust residue, achieving efficient dust removal and drying, and improving the cleanliness and processing efficiency of cotton yarn.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI MEIQI TEXTILE TECH CO LTD
- Filing Date
- 2025-08-30
- Publication Date
- 2026-07-07
AI Technical Summary
When the existing cotton yarn production equipment has insufficient fan suction, it is difficult to completely remove cotton lint and dust, resulting in poor dust removal effect.
The cotton yarn is guided by a first guide wheel, a second guide wheel, and a third guide wheel. It is then immersed in an ultrasonic cleaner for cleaning. Subsequently, the dehydration and drying steps are achieved by a dehydration roller driven by an electric push rod and a drying device, ensuring that the cotton yarn is thoroughly cleaned and dried.
It enhances the dust removal effect of cotton yarn, eliminates moisture residue, improves cleanliness and dryness, and increases the processing efficiency of cotton yarn.
Smart Images
Figure CN224468074U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cotton yarn production technology, and in particular relates to a dust removal device for cotton yarn production. Background Technology
[0002] Cotton yarn is yarn made from cotton fibers through spinning processes. After being processed by plying, it is called cotton thread.
[0003] Utility model patent CN214088813U discloses a dust removal device for textile cotton yarn production, including a box body. A cotton yarn production device is fixedly installed on one side of the box body, and multiple cotton yarns are installed on one side of the cotton yarn production device. Rotating shafts are symmetrically arranged vertically inside the box body. The surface of the rotating shafts is arrayed with guide rollers that match the cotton yarns. Air pumps are symmetrically arranged vertically on one side of the box body. Telescopic rods are fixedly installed at the output ends of the air pumps. A dust collection box is fixedly installed at the end of two adjacent telescopic rods away from the air pump. Multiple dust collection pipes are inserted through one side of the dust collection box, and the surface of the dust collection pipes is equipped with fixing blocks. This device sucks cotton lint and dust into the dust collection box through a fan, and then processes the cotton lint and dust. If the fan suction is insufficient, cotton lint and dust will remain on the cotton yarn, resulting in poor dust removal effect. Therefore, a dust removal device for cotton yarn production is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a dust removal device for cotton yarn production to solve the problems mentioned in the background art.
[0005] A dust removal device for cotton yarn production includes an operating table, on which a cotton yarn production device is fixedly mounted. A support frame is fixedly connected to the operating table, and two first fixed frames are fixedly connected to the operating table. A double-rod cylinder is fixedly mounted on each first fixed frame, and a first connecting slide rod is connected to the telescopic rod of the double-rod cylinder. Two first guide wheels are slidably connected to the support frame, and the first guide wheels are connected to the first connecting slide rods. A cleaning chamber is fixedly connected to the operating table, and a drain pipe is fixedly connected to the cleaning chamber. An electric valve is installed on the drain pipe. Two second guide wheels and a third guide wheel are rotatably connected inside the cleaning chamber, and the third guide wheel is located below the second guide wheels. An ultrasonic cleaner is installed inside the cleaning chamber. A guide roller frame is fixedly connected to the operating table, and two second fixed frames are fixedly connected to the guide roller frame. An electric push rod is fixedly mounted on each second fixed frame, and a second connecting slide rod is connected to the telescopic rod of the electric push rod. A dewatering roller is slidably connected to the guide roller frame, and the dewatering roller is connected to the second connecting slide rods. A drying device is installed on the operating table.
[0006] Furthermore, a reinforcing frame is fixedly connected to the cleaning tank, a water pump is fixedly installed on the reinforcing frame, a first water pipe is connected to the water pump, and a second water pipe is connected between the water pump and the cleaning tank.
[0007] Furthermore, a liquid level sensor is installed inside the cleaning tank.
[0008] Furthermore, a first fixed column is fixedly connected to the operating platform, a second fixed column is fixedly connected to the operating platform, a third fixed frame is fixedly connected to the operating platform, a drive motor is fixedly installed on the third fixed frame, a rotating shaft is connected to the output shaft of the drive motor, the rotating shaft is rotatably connected to the second fixed column, and a winding wheel is rotatably connected to the first fixed column, the winding wheel is connected to the rotating shaft.
[0009] Furthermore, the drying device consists of an assembly frame, a fan, and heating elements.
[0010] The beneficial effects of this utility model are:
[0011] This invention uses a first guide wheel, a second guide wheel, and a third guide wheel to guide the cotton yarn path, ensuring that the cotton yarn is fully soaked and adhered in the cleaning chamber. Combined with an ultrasonic cleaner for immersion cleaning, the dust removal effect is enhanced. Then, the water removal and drying steps are achieved by a water-removing roller driven by an electric push rod and a drying device, eliminating moisture residue and improving the cleanliness and dryness of the cotton yarn. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the dust removal device for cotton yarn production according to this utility model.
[0013] Figure 2 This is a side view of the three-dimensional structure of the support frame;
[0014] Figure 3 A cross-sectional three-dimensional structural diagram of the cleaning chamber;
[0015] Figure 4 A side-view three-dimensional structural diagram of the guide roller frame;
[0016] Figure 5 This is a side view of the three-dimensional structure of the drying device;
[0017] Figure 6 This is a side view of the three-dimensional structure of the control panel.
[0018] In the diagram, 1-operating table, 2-cotton yarn production device, 3-support frame, 4-first fixed frame, 5-double-rod cylinder, 6-first connecting slide rod, 7-first guide wheel, 8-cleaning box, 9-drain pipe, 10-electric valve, 11-reinforcing frame, 12-water pump, 13-first water pipe, 14-second water pipe, 15-liquid level sensor, 16-second guide wheel, 17-third guide wheel, 18-ultrasonic cleaner, 19-guide roller frame, 20-second fixed frame, 21-electric push rod, 22-second connecting slide rod, 23-draining roller, 24-drying device, 25-first fixed column, 26-second fixed column, 27-third fixed frame, 28-drive motor, 29-rotating shaft, 30-winding wheel. Detailed Implementation
[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0020] like Figures 1 to 6 The dust removal device for cotton yarn production shown in this utility model includes an operating table 1, on which a cotton yarn production device 2 is fixedly installed. A support frame 3 is fixedly connected to the operating table 1. Two first fixed frames 4 are fixedly connected to the operating table 1. A double-rod cylinder 5 is fixedly installed on the first fixed frame 4. A first connecting slide rod 6 is connected to the telescopic rod of the double-rod cylinder 5. Two first guide wheels 7 are slidably connected to the support frame 3. The first guide wheels 7 are connected to the first connecting slide rod 6 and are used to guide the cotton yarn and perform preliminary dust removal. A cleaning chamber 8 is fixedly connected to the operating table 1. A drain pipe 9 is fixedly connected to the cleaning chamber 8. An electric valve 10 is installed on the drain pipe 9. Two second guide wheels 16 are rotatably connected inside the cleaning chamber 8. The cleaning chamber 8 is rotatably connected to a third guide wheel 17, which is located below the second guide wheel 16. An ultrasonic cleaner 18 is installed inside the cleaning chamber 8 to clean the cotton yarn. A guide roller frame 19 is fixedly connected to the operating table 1. Two second fixed frames 20 are fixedly connected to the guide roller frame 19. An electric push rod 21 is fixedly installed on the second fixed frame 20. A second connecting slide rod 22 is connected to the telescopic rod of the electric push rod 21. A dewatering roller 23 is slidably connected to the guide roller frame 19. The dewatering roller 23 is connected to the second connecting slide rod 22 and is used to remove moisture from the cotton yarn. A drying device 24 is installed on the operating table 1 to dry the dewatered cotton yarn.
[0021] A reinforcing frame 11 is fixedly connected to the cleaning tank 8. A water pump 12 is fixedly installed on the reinforcing frame 11. A first water pipe 13 is connected to the water pump 12. A second water pipe 14 is connected between the water pump 12 and the cleaning tank 8.
[0022] A liquid level sensor 15 is installed inside the cleaning tank 8.
[0023] A first fixed column 25 is fixedly connected to the operating table 1, a second fixed column 26 is fixedly connected to the operating table 1, a third fixed frame 27 is fixedly connected to the operating table 1, a drive motor 28 is fixedly installed on the third fixed frame 27, a rotating shaft 29 is connected to the output shaft of the drive motor 28, the rotating shaft 29 is rotatably connected to the second fixed column 26, a take-up wheel 30 is rotatably connected to the first fixed column 25, the take-up wheel 30 is connected to the rotating shaft 29, and the take-up wheel 30 is used to take up the cotton yarn.
[0024] The drying device 24 consists of an assembly frame, a fan, and a heating tube, with the hot air outlet facing the path through which the cotton yarn passes.
[0025] The surface of the water-removing roller 23 is covered with absorbent material, and the contact pressure with the cotton yarn is adjustable.
[0026] The winding reel 30 is detachably connected to the rotating shaft 29 via a keyway structure, and a bearing is provided between the rotating shaft 29 and the second fixed column 26.
[0027] The drive motor 28 is a variable frequency motor, and its speed is synchronously matched with the speed of the cotton yarn.
[0028] The working principle of this utility model is as follows: After connecting the first water pipe to the water storage tank through the external extension water pipe, the water pump is controlled to draw in the aqueous solution, so that the aqueous solution flows into the cleaning tank through the external extension water pipe, the first water pipe and the second water pipe. When the liquid level of the aqueous solution inside the cleaning tank reaches the preset threshold of the liquid level sensor, the water pump is controlled to stop working, thereby realizing the transportation and storage of the aqueous solution.
[0029] Based on the specific dimensions of the cotton yarn produced by the cotton yarn production device, the double-rod cylinder is controlled to drive the first connecting slide rod and the first guide wheel inward or outward, allowing the first guide wheel to fit against the cotton yarn and simultaneously perform preliminary dust removal. After passing through the first guide wheel, the cotton yarn enters the cleaning chamber and fits against one of the second guide wheels, then enters the bottom of the cleaning chamber and fits against the third guide wheel. At this point, the cotton yarn is immersed in an aqueous solution, and the ultrasonic cleaner cleans the cotton yarn, effectively removing dust. After dust removal, the cotton yarn fits against another second guide wheel, then passes through the guide roller frame. The electric push rod drives the second connecting slide rod and the dewatering roller to descend to a designated height, allowing the dewatering roller to remove water from the cotton yarn. When the dewatered cotton yarn reaches the bottom of the drying device, the hot air generated by the drying device dries the cotton yarn.
[0030] To improve the winding efficiency of cotton yarn, after the cotton yarn front end undergoes preliminary dust removal, cleaning, dehydration, and drying steps, the front end of the cotton yarn is attached to the winding wheel. After the drive motor is turned on, the drive motor drives the rotating shaft and the winding wheel to rotate, so that the cotton yarn is wound up by the winding wheel, thereby improving the processing efficiency of cotton yarn.
[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dust removal device for cotton yarn production, characterized in that: The dust removal device for cotton yarn production includes an operating table, on which a cotton yarn production device is fixedly installed. A support frame is fixedly connected to the operating table, and two first fixed frames are fixedly connected to the operating table. A double-rod cylinder is fixedly installed on the first fixed frame, and a first connecting slide rod is connected to the telescopic rod of the double-rod cylinder. Two first guide wheels are slidably connected to the support frame, and the first guide wheels are connected to the first connecting slide rod. A cleaning chamber is fixedly connected to the operating table, and a drain pipe is fixedly connected to the cleaning chamber. An electric valve is installed on the drain pipe. Two second guide wheels are rotatably connected inside the cleaning chamber, and a third guide wheel is rotatably connected inside the cleaning chamber, located below the second guide wheels. An ultrasonic cleaner is installed inside the cleaning chamber. A guide roller frame is fixedly connected to the operating table, and two second fixed frames are fixedly connected to the guide roller frame. An electric push rod is fixedly installed on the second fixed frame, and a second connecting slide rod is connected to the telescopic rod of the electric push rod. A dewatering roller is slidably connected to the guide roller frame, and the dewatering roller is connected to the second connecting slide rod. A drying device is installed on the operating table.
2. The dust removal device for cotton yarn production according to claim 1, characterized in that: A reinforcing frame is fixedly connected to the cleaning tank, and a water pump is fixedly installed on the reinforcing frame. A first water pipe is connected to the water pump, and a second water pipe is connected between the water pump and the cleaning tank.
3. The dust removal device for cotton yarn production according to claim 1, characterized in that: A liquid level sensor is installed inside the cleaning tank.
4. The dust removal device for cotton yarn production according to claim 1, characterized in that: A first fixed column is fixedly connected to the operating platform, a second fixed column is fixedly connected to the operating platform, a third fixed frame is fixedly connected to the operating platform, a drive motor is fixedly installed on the third fixed frame, a rotating shaft is connected to the output shaft of the drive motor, the rotating shaft is rotatably connected to the second fixed column, and a winding wheel is rotatably connected to the first fixed column, the winding wheel is connected to the rotating shaft.
5. The dust removal device for cotton yarn production according to claim 1, characterized in that: The drying device consists of an assembly frame, a fan, and heating elements.