A cable production and processing separating mechanism

Abstract

The utility model relates to the field of rope cable processing, specifically disclose a kind of line separating mechanism for rope cable production and processing, it includes: line separating frame and several line separating seats, several line separating seats are along the axial penetration of line separating frame, be equipped with lubricating assembly for the lubrication of strand on line separating frame, the lubricating assembly includes: lubricating seat, one end of the line separating seat is provided with wire hole, lubricating seat is installed in wire hole, and lubricating seat inside is equipped with oil storage cavity;Lubricating roller, rotatably installed on lubricating seat, and part of the outer circumferential surface of lubricating roller protrudes from lubricating seat. In the utility model, through the continuous contact of oiling roller and rotatable lubricating roller, the lubricating oil in oil storage cavity can be transmitted to the surface of lubricating roller, and the lubricating roller is in rolling contact with the strand, to ensure that the outer circumferential surface of the strand can be smeared with lubricating oil during the line separating process, forming a continuous and effective lubricating oil film.

Description

Technical Field

[0001] This utility model belongs to the field of rope and cable processing technology, and specifically relates to a branching mechanism for rope and cable production and processing. Background Technology

[0002] In the rope and cable manufacturing process, the strand separation process is a core intermediate link connecting the pretreatment of strand raw materials with subsequent twisting, weaving, and stranding. Its core function is to uniformly separate, precisely guide, and control the tension of bundled metal strands or fiber strands, ensuring that each strand enters the subsequent processing stage in an independent, orderly, and uniformly stressed state.

[0003] The working principle of the wire separating mechanism mainly relies on the direct contact between rigid components such as the wire separating disc, guide wheel assembly, and wire separating comb and the strands to achieve separation and guidance. During the wire separating process, the strands need to continuously pass through the arc-shaped groove of the wire separating disc, the groove of the guide wheel, or the tooth gap of the wire separating comb at a speed of 10-120 m / min. During this process, sliding friction or rolling friction is formed between the strands and the surface of the components.

[0004] In actual operation, the existing splitting mechanism cannot effectively lubricate the strands during the splitting process, resulting in friction between the strands and the mechanism components, severe wear on the strand surface, and material loss and performance degradation. Utility Model Content

[0005] The purpose of this utility model is to provide a wire splitting mechanism for rope and cable production and processing, so as to solve the problem mentioned in the background art that the wire splitting mechanism cannot effectively lubricate the strands during the wire splitting process, resulting in friction between the strands and the mechanism components and severe wear on the surface of the strands.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wire splitting mechanism for rope and cable production includes a wire splitting frame and a plurality of wire splitting seats, wherein the plurality of wire splitting seats are arranged through the wire splitting frame along its axial direction. The wire splitting frame is provided with a lubrication assembly for lubricating the strands, the lubrication assembly comprising:

[0008] The lubrication seat has a wire hole at one end of the junction box, and the lubrication seat is installed in the wire hole. The lubrication seat has an oil storage chamber inside.

[0009] A lubricating roller is rotatably mounted on a lubrication seat. Part of the outer peripheral surface of the lubricating roller protrudes from the lubrication seat and rolls in contact with the surface of the strand passing through the wire hole. The roller surface of the lubricating roller is connected to the oil storage cavity for applying the lubricating oil in the oil storage cavity to the surface of the strand.

[0010] Preferably, the inner wall of the wire hole is provided with a groove, and the lubrication seat is slidably installed in the corresponding groove.

[0011] Preferably, an elastic element is installed between the inner wall of the groove and the lubrication seat.

[0012] Preferably, the lubrication seat has an installation groove, and the lubrication roller is installed in the installation groove.

[0013] Preferably, a through hole is provided between the mounting groove and the oil storage cavity, and an oiling roller is installed in the through hole. The oiling roller is in contact with the lubrication roller and is used to apply the lubricating oil in the oil storage cavity to the surface of the lubrication roller.

[0014] Preferably, an oil inlet is provided on one side wall of the oil storage cavity, and a sealing head is installed in the oil inlet.

[0015] Preferably, one end of the lubrication seat is provided with an inclined surface, and the strand contacts the inclined surface when it passes through the wire hole.

[0016] Preferably, a second gear is fitted on the splitter seat, and a first gear is installed on one side of the splitter frame, with the first gear meshing with the second gear.

[0017] Preferably, a connecting groove is provided on one side of the splitter frame, and a power source is installed in the connecting groove. The power shaft of the power source is connected to the first gear.

[0018] Preferably, the number of lubrication seats is at least three, and the three lubrication seats are arranged in an array along the circumference of the wire hole.

[0019] This invention provides a wire separating mechanism for rope and cable production. Compared with the prior art, it has the following advantages: Through continuous contact between the oiling roller and the rotatable lubrication roller, the lubricating oil in the oil storage chamber can be transferred to the surface of the lubrication roller. The lubrication roller makes rolling contact with the strands, ensuring that the outer circumference of the strands can be coated with lubricating oil during the separating process, forming a continuous and effective lubricating oil film. The lubrication seat moves flexibly within the groove, allowing the lubrication roller to conform to and lubricate strands of different diameters, thus improving the adaptability of the wire separating mechanism. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0021] Figure 2 This is a three-dimensional structural diagram from another perspective of the present invention.

[0022] Figure 3 This is a schematic diagram of the cross-section of the wire divider proposed in this utility model.

[0023] Figure 4 This is a schematic diagram of the structure of the dividing seat, the second gear, and the lubrication seat proposed in this utility model.

[0024] Figure 5 This is a schematic diagram of the cross-section of the junction box proposed in this utility model.

[0025] Figure 6 This is a schematic diagram of the cross-section of the lubrication seat proposed in this utility model.

[0026] The reference numerals in the figure are as follows: 100, wire divider; 101, power source; 102, first gear; 200, wire divider seat; 201, second gear; 202, wire pass hole; 203, groove; 204, elastic element; 300, lubrication seat; 301, lubrication roller; 302, inclined surface; 303, oil storage chamber; 304, oil filling roller; 305, sealing head. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 1-6 A wire splitting mechanism for rope and cable production and processing includes a wire splitting frame 100 and several wire splitting seats 200. The several wire splitting seats 200 are arranged through the axial direction of the wire splitting frame 100. The wire splitting frame 100 is provided with a lubrication assembly for lubricating the strands. The lubrication assembly includes: a lubrication seat 300, one end of which has a wire through hole 202. The lubrication seat 300 is installed in the wire through hole 202 and has an oil storage cavity 303 inside; and a lubrication roller 301, which is rotatably mounted on the lubrication seat 300. A portion of the outer peripheral surface of the lubrication roller 301 protrudes from the lubrication seat 300 and rolls in contact with the surface of the strand passing through the wire through hole 202. The roller surface of the lubrication roller 301 communicates with the oil storage cavity 303 for applying the lubricating oil in the oil storage cavity 303 to the surface of the strand.

[0029] In the above technical solution, through the rolling contact between the lubricating roller 301 and the strand, lubricating oil can be evenly applied to the surface of the strand during the splitting process, reducing the coefficient of friction between the strand and the splitting mechanism components, reducing the wear on the strand surface, and reducing the wear of the lubricating roller 301 and related components; the oil storage cavity 303 can continuously provide lubricating oil to the lubricating roller 301.

[0030] Specifically, the wire separator 200 is axially arranged along the wire separator frame 100, providing a channel for separating and guiding the strands. After passing through the wire separator 200, the strands enter the wire passage hole 202. The lubrication seat 300 in the wire passage hole 202 stores lubricating oil through the oil storage cavity 303. The lubrication roller 301 mounted on the lubrication seat 300 is rotatable and protrudes from the outer peripheral surface of the lubrication seat 300 to form rolling contact with the surface of the strands, which can significantly reduce friction compared to sliding contact. Since the roller surface of the lubrication roller 301 is connected to the oil storage cavity 303, the lubricating oil in the oil storage cavity 303 can be transferred to the surface of the lubrication roller 301. When the strands pass through the wire passage hole 202, the movement of the strands drives the rotation of the lubrication roller 301, and the lubricating oil on the surface of the lubrication roller 301 is evenly coated onto the surface of the strands, realizing synchronous lubrication of the strands during the wire separation process. Without adding additional complex structures, the problem of strand wear due to lack of lubrication during wire separation is solved.

[0031] The inner wall of the wire hole 202 is provided with a groove 203, and the lubrication seat 300 is slidably installed in the corresponding groove 203. An elastic element 204 is installed between the inner wall of the groove 203 and the lubrication seat 300.

[0032] In the above technical solution, the elastic element 204 is a spring or a spring block; the lubrication seat 300 can move flexibly along the inner wall of the groove 203 and cooperate with the design of the elastic element 204, so that the lubrication roller 301 can always keep in contact with the surface of strands of different diameters, ensuring that no matter how the strand diameter changes, the lubrication roller 301 can stably contact the strand and evenly apply lubricating oil, avoiding the problem of insufficient lubrication or excessive compression of strands due to differences in strand diameter, and improving the adaptability of the splitting mechanism to strands of multiple specifications.

[0033] Specifically, the groove 203 provides a guide path for the lubrication seat 300 to move radially along the wire passage hole 202. When strands of different diameters pass through the wire passage hole 202, the strands will generate a radial thrust on the lubrication roller 301, pushing the lubrication seat 300 to move along the groove 203 away from the center of the wire passage hole 202. At this time, the elastic element 204 is compressed and generates a reverse elastic force. This elastic force is transmitted to the lubrication roller 301 through the lubrication seat 300, so that the lubrication roller 301 always adheres to the surface of the strand with appropriate pressure. The position of the lubrication seat 300 is adaptively adjusted by the elastic force of the elastic element 204, thereby realizing stable lubrication and wire separation operation for strands of different diameters.

[0034] The lubrication seat 300 has an installation groove, and the lubrication roller 301 is installed in the installation groove; a through hole is provided between the installation groove and the oil storage cavity 303, and an oiling roller 304 is installed in the through hole. The oiling roller 304 contacts the lubrication roller 301 and is used to apply the lubricating oil in the oil storage cavity 303 to the surface of the lubrication roller 301.

[0035] In the above technical solution, by setting the oiling roller 304, the lubricating oil in the oil storage chamber 303 can be stably and evenly transferred to the surface of the lubricating roller 301, avoiding the problem of uncontrolled oil volume caused by the lubricating oil flowing directly from the oil storage chamber 303 to the lubricating roller 301, ensuring that the amount of lubricating oil on the surface of the lubricating roller 301 is always within a reasonable range, so that there will be no waste and pollution due to excessive oil volume, nor will the lubrication effect be affected by insufficient oil volume.

[0036] Specifically, the lubricating oil stored in the oil storage chamber 303 enters the area where the oiling roller 304 is located through the through hole. The oiling roller 304 is installed in the through hole and keeps in contact with the lubricating roller 301. When the lubricating roller 301 moves with the strand and rotates, it will drive the oiling roller 304 in contact with it to rotate synchronously. During the rotation, the oiling roller 304 continuously absorbs the lubricating oil in the oil storage chamber 303 and transfers the lubricating oil evenly to the surface of the lubricating roller 301 through contact with the lubricating roller 301. The rolling contact between the two rollers realizes the quantitative transfer of lubricating oil and accurately controls the amount of oil applied to the strand by the lubricating roller 301.

[0037] An oil inlet is provided on one side wall of the oil storage chamber 303, and a sealing head 305 is installed inside the oil inlet.

[0038] One end of the lubrication seat 300 is provided with an inclined surface 302, and the strand comes into contact with the inclined surface 302 when it passes through the wire hole 202.

[0039] In the above technical solution, the combination of the oil inlet and the sealing head 305 allows lubricating oil to be added to the oil storage chamber 303 through the oil inlet without disassembling the lubrication seat 300 or the wire splitter 100. The sealing head 305 can tightly seal the oil inlet, while the inclined surface 302 of the lubrication seat 300 provides a guide for the strand to pass through the wire hole 202, avoiding direct hard contact between the strand and the right-angle edge of the lubrication seat 300, reducing the frictional resistance and surface scratches when the strand passes through, and preventing the strand from getting stuck at the entrance, ensuring a continuous and smooth wire splitting process.

[0040] Specifically, the inclined surface 302 at one end of the lubrication seat 300 is designed to be inclined at 15°-45° with the direction of the strand insertion, and the surface of the inclined surface is polished. When the strand enters the wire hole 202, it first contacts the inclined surface 302 and slides naturally along the inclined surface to the center of the wire hole 202. The guiding effect of the inclined surface corrects the insertion angle of the strand, avoiding rigid collision or friction between the strand and the edge of the lubrication seat 300. At the same time, the smooth inclined surface further reduces the contact resistance between the strand and the lubrication seat 300, ensuring that the strand smoothly enters the wire hole 202 and makes precise contact with the lubrication roller 301.

[0041] The splitter 200 is fitted with a second gear 201, and a first gear 102 is installed on one side of the splitter frame 100. The first gear 102 meshes with the second gear 201. A connecting groove is opened on one side of the splitter frame 100, and a power source 101 is installed in the connecting groove. The power shaft of the power source 101 is connected to the first gear 102.

[0042] In the above technical solution, the power source 101 is a stepper motor or a servo motor; the power source 101 drives the first gear 102 to rotate through the power shaft. The first gear 102 meshes synchronously with the second gear 201 on all the wire separators 200, which can drive all the wire separators 200 to rotate at the same speed. The lubrication component in the wire separator 200 can make the strands evenly lubricated while separating the wires, thus ensuring the quality of wire separation.

[0043] The number of lubrication seats 300 is at least three, and the three lubrication seats 300 are arranged in an array along the circumference of the wire hole 202.

[0044] In the above technical solution, the design of having at least three lubrication seats 300 arranged in an array along the circumference of the wire hole 202 can achieve synchronous lubrication from multiple symmetrical points in the circumferential direction of the wire strand, ensuring uniform distribution of lubricating oil on the surface of the wire strand.

[0045] During use, the bundled strands first enter the splitter frame 100, where they are initially separated by several splitter seats 200 arranged axially along the splitter frame 100. A power source 101 is installed on one side of the splitter frame 100 via a connecting groove, and its power shaft drives a first gear 102 to rotate. The first gear 102 meshes with a second gear 201 fitted on the splitter seat 200, causing all the splitter seats 200 to rotate synchronously, maintaining a stable axial transport state for the strands during separation. The separated strands continue to travel, first contacting the inclined surface 302 at one end of the lubrication seat 300, and then naturally sliding along a 15°-45° polished inclined surface towards the center of the wire passage hole 202. After entering the wire passage hole 202, the strands contact at least three lubrication rollers 301 on the lubrication seats 300 arranged in a circumferential array along the wire passage hole 202. Due to the different diameters of the strands, a radial thrust is generated on the lubrication rollers 301, pushing the lubrication seats 300 along the wire passage hole 202. The groove 203 on the inner wall of the hole 202 slides, and the elastic element 204 between the groove 203 and the lubrication seat 300 is compressed and generates a reverse elastic force, so that the lubrication roller 301 always adheres to the surface of the strand with appropriate pressure. At the same time, the lubricating oil in the oil storage cavity 303 enters the area where the oil filling roller 304 is located through the through hole. When the strand drives the lubrication roller 301 to rotate, the lubrication roller 301 drives the oil filling roller 304 in contact with it to rotate synchronously. The oil filling roller 304 absorbs the lubricating oil and evenly transfers it to the surface of the lubrication roller 301. During the rolling process of the lubrication roller 301 with the strand, the surface lubricating oil is evenly coated on the circumferential surface of the strand. When the lubricating oil in the oil storage cavity 303 is insufficient, it can be supplemented through the oil filling port on the side wall of the oil storage cavity 303. After supplementation, the oil filling port is sealed by the sealing head 305 to prevent lubricating oil leakage or impurities from entering. Finally, the strand that has been synchronously split and evenly lubricated passes out through the wire passage hole 202 and enters the subsequent processing steps.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire splitting mechanism for rope and cable production and processing, comprising a wire splitting frame (100) and a plurality of wire splitting seats (200), wherein the plurality of wire splitting seats (200) are arranged through the wire splitting frame (100) along the axial direction, characterized in that, The wire separator (100) is provided with a lubrication assembly for lubricating the strands, the lubrication assembly comprising: A lubrication seat (300) is provided, wherein one end of the wire distributor (200) is provided with a wire hole (202), the lubrication seat (300) is installed in the wire hole (202), and the lubrication seat (300) is provided with an oil storage chamber (303) inside; A lubricating roller (301) is rotatably mounted on a lubrication seat (300). A portion of the outer peripheral surface of the lubricating roller (301) protrudes from the lubrication seat (300) and rolls in contact with the surface of the strand passing through the wire hole (202). The roller surface of the lubricating roller (301) is connected to the oil storage cavity (303) for applying the lubricating oil in the oil storage cavity (303) to the surface of the strand.

2. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, The inner wall of the wire hole (202) is provided with a groove (203), and the lubrication seat (300) is slidably installed in the corresponding groove (203).

3. The cable splitting mechanism for rope and cable production and processing according to claim 2, characterized in that, An elastic element (204) is installed between the inner wall of the groove (203) and the lubrication seat (300).

4. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, The lubrication seat (300) has an installation groove, and the lubrication roller (301) is installed in the installation groove.

5. The cable splitting mechanism for rope and cable production and processing according to claim 4, characterized in that, A through hole is provided between the mounting groove and the oil storage cavity (303). An oiling roller (304) is installed in the through hole. The oiling roller (304) contacts the lubrication roller (301). The oiling roller (304) is used to apply the lubricating oil in the oil storage cavity (303) to the surface of the lubrication roller (301).

6. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, An oil inlet is provided on one side wall of the oil storage chamber (303), and a sealing head (305) is installed inside the oil inlet.

7. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, One end of the lubrication seat (300) is provided with an inclined surface (302), and the strand comes into contact with the inclined surface (302) when it passes through the wire hole (202).

8. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, The splitter seat (200) is fitted with a second gear (201), and a first gear (102) is installed on one side of the splitter frame (100). The first gear (102) meshes with the second gear (201).

9. The cable splitting mechanism for rope and cable production and processing according to claim 8, characterized in that, A connecting groove is provided on one side of the splitter frame (100), and a power source (101) is installed in the connecting groove. The power shaft of the power source (101) is connected to the first gear (102).

10. The cable splitting mechanism for rope and cable production and processing according to claim 1, characterized in that, The number of lubrication seats (300) is at least three, and the three lubrication seats (300) are arranged in an array along the circumference of the wire hole (202).

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