Atomizing device for high-speed packaging machine oil circuit

Abstract

The utility model discloses a high -speed packaging machine oil passage's atomization device belongs to high -speed packaging machine lubricating equipment technical field, and its technical scheme main points include the mounting seat, the top of mounting seat is bolted with the support column, the top of support column is bolted with the communicating pipe, the right side fixed communication of communicating pipe has the air inlet hose, the left side fixed communication of communicating pipe has the connecting pipe, the bottom fixed communication of connecting pipe has the oil pumping pipe, the bottom fixed communication of oil pumping pipe has the oil inlet multistage filter component, the left side of connecting pipe is provided with angle adjustable spraying assembly, when atomization oil injection lubrication, the existing device has solved, and it is easy to cause the oil pump or filter part to be blocked to the sudden stoppage of machine blockage because of the impurity in the lubricating oil inside, influences normal work progress, still, the direction of atomization oil injection is mostly fixed, and the component displacement under the high -speed operation of packaging machine cannot be adapted, and the lubricating precision is low.

Description

Technical Field

[0001] This utility model relates to the technical field of lubrication equipment for high-speed packaging machines, and in particular to an atomizing device for the oil circuit of a high-speed packaging machine. Background Technology

[0002] High-speed packaging machines are widely used in the packaging industry and can efficiently complete the packaging of large quantities of products. However, when the equipment runs at high speed for a long time, the mechanical parts are prone to wear and heat. Oil lubrication can reduce friction of parts, lower temperature, improve equipment stability and durability, ensure packaging quality, and reduce downtime due to malfunctions. It is a key measure to maintain its good operation.

[0003] Existing devices are prone to clogging of the oil extraction pipe or filter components due to impurities inside the lubricating oil during atomized oil spraying lubrication, causing sudden shutdowns and affecting normal work progress. In addition, the direction of atomized oil spraying is mostly fixed, which cannot adapt to the displacement of components under the high-speed operation of the packaging machine, resulting in low lubrication accuracy.

[0004] Therefore, an atomization device for the oil circuit of a high-speed packaging machine is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an atomizing device for the oil circuit of a high-speed packaging machine. This device can solve the problems of existing devices, which are prone to clogging of the oil extraction pipe or filter components due to impurities inside the lubricating oil during atomized oil spraying lubrication, causing sudden shutdowns and blockages that affect normal work progress. In addition, the direction of atomized oil spraying is mostly fixed, which cannot adapt to the displacement of components under the high-speed operation of the packaging machine, resulting in low lubrication accuracy.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an atomizing device for the oil circuit of a high-speed packaging machine, including a mounting base, a support column bolted to the top of the mounting base, a connecting pipe bolted to the top of the support column, an air inlet hose fixedly connected to the right side of the connecting pipe, a connecting pipe fixedly connected to the left side of the connecting pipe, an oil extraction pipe fixedly connected to the bottom of the connecting pipe, an oil inlet multi-stage filter assembly fixedly connected to the bottom of the oil extraction pipe, and an angle-adjustable spraying assembly provided on the left side of the connecting pipe;

[0007] The multi-stage oil inlet filtration assembly includes a temporary oil storage tank. The top of the temporary oil storage tank is connected to an oil extraction pipe, which extends to the bottom of the temporary oil storage tank. A filter box is fixedly connected to the left side of the temporary oil storage tank. The filter box contains a first filter barrel, a second filter barrel, and a third filter barrel.

[0008] Preferably, the angle-adjustable spraying assembly includes a first ball sleeve, the right side of which is bolted to the left side of the connecting pipe.

[0009] Preferably, a second ball sleeve is movably disposed inside the first ball sleeve, the left side of the second ball sleeve is fixedly connected to a nozzle, and the right side of the second ball sleeve is connected to a connecting pipe.

[0010] Preferably, a mounting bracket is bolted to the rear side of the first ball sleeve, a first micro telescopic electric cylinder is bolted to the left side of the top of the mounting bracket, a second micro telescopic electric cylinder is bolted to the top of the first micro telescopic electric cylinder, a movable ring is sleeved on the right side of the nozzle surface, and a connecting rod is bolted between the front side of the bottom of the second micro telescopic electric cylinder and the top of the movable ring.

[0011] Preferably, the top of the surface of the first filter barrel is provided with a screw thread, and the first filter barrel is threadedly connected to the filter box through the screw thread.

[0012] Preferably, the tops of the second and third filter barrels are respectively bolted to the top of the inner wall of the first filter barrel, the top of the first filter barrel is fixedly connected to an oil inlet pipe, the top of the oil inlet pipe is fixedly connected to a refueling hose, and the oil inlet pipe is connected to the interior of the first filter barrel.

[0013] Preferably, an oil level observation window is provided on the left side of the temporary oil storage tank, a mounting plate is bolted to the left side of the top of the temporary oil storage tank, an inclined mounting block is bolted to the left side of the bottom of the mounting plate, an identification probe is bolted to the rear side of the inclined mounting block, the identification probe is used in conjunction with the oil level observation window, and a controller and a filter replacement indicator light are bolted to the front side of the top of the mounting base.

[0014] Preferably, a pressure balance pipe is fixedly connected to the rear side of the top of the temporary oil storage tank, two mesh buffer plates are bolted inside the oil extraction pipe, and an electrically controlled ball valve is installed inside the connecting pipe.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application, by setting up a multi-stage oil inlet filtration assembly, can effectively remove impurities of different sizes from the lubricating oil. Combined with the identification probe and the observation window on the left side of the temporary oil reservoir, it can promptly detect insufficient lubricating oil and add it. If the specified oil level is not reached after adding, the filter replacement indicator light will remind you to detect and quickly replace the filter components, reducing sudden blockage shutdowns and ensuring the continuity of oil supply.

[0017] 2. This application, by setting an angle-adjustable spraying component, can realize the angle adjustment of the spray nozzle, which facilitates precise lubrication of parts that need lubrication at different locations, can well adapt to moving parts, and enhances the applicability of the device. Attached Figure Description

[0018] Figure 1This is an overall structural diagram of the atomizing device in the oil circuit of the high-speed packaging machine of this utility model;

[0019] Figure 2 This is a schematic diagram showing the connection between the multi-stage oil inlet filter assembly and the connecting pipe of this utility model;

[0020] Figure 3 This is a schematic diagram showing the connection between the mesh buffer plate and the tube of this utility model;

[0021] Figure 4 This is a schematic diagram showing the connection between the angle-adjustable spraying component and the connecting pipe of this utility model;

[0022] Figure 5 This is a schematic diagram showing the connection between the electrically controlled ball valve and the connecting pipe of this utility model.

[0023] In the diagram: 1. Mounting base; 2. Support column; 3. Connecting pipe; 4. Air inlet hose; 5. Connecting pipe; 6. Oil extraction pipe; 7. Multi-stage oil inlet filter assembly; 71. Temporary oil storage tank; 72. Filter box; 73. First filter canister; 74. Second filter canister; 75. Third filter canister; 8. Angle-adjustable spray assembly; 81. First ball sleeve; 82. Second ball sleeve; 83. Spray pipe; 84. Mounting bracket; 85. First miniature telescopic electric cylinder; 86. Second miniature telescopic electric cylinder; 87. Movable ring; 88. Connecting rod; 9. Screw-in thread; 10. Oil inlet pipe; 11. Oil filling hose; 12. Oil level observation window; 13. Mounting plate; 14. Angled mounting block; 15. Identification probe; 16. Controller; 17. Filter replacement indicator light; 18. Air pressure balance pipe; 19. Mesh buffer plate; 20. Electric ball valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] The atomizing device of the oil circuit of the high-speed packaging machine includes a mounting base 1, a support column 2 is bolted to the top of the mounting base 1, a connecting pipe 3 is bolted to the top of the support column 2, an air inlet hose 4 is fixedly connected to the right side of the connecting pipe 3, a connecting pipe 5 is fixedly connected to the left side of the connecting pipe 3, an oil extraction pipe 6 is fixedly connected to the bottom of the connecting pipe 5, an oil inlet multi-stage filter assembly 7 is fixedly connected to the bottom of the oil extraction pipe 6, and an angle-adjustable spraying assembly 8 is provided on the left side of the connecting pipe 5.

[0027] The multi-stage oil inlet filtration assembly 7 includes a temporary oil storage tank 71. The top of the temporary oil storage tank 71 is connected to the oil extraction pipe 6, and the oil extraction pipe 6 extends to the bottom of the temporary oil storage tank 71. A filter box 72 is fixedly connected to the left side of the temporary oil storage tank 71. The filter box 72 is equipped with a first filter barrel 73, a second filter barrel 74, and a third filter barrel 75.

[0028] In this embodiment: the mounting base 1 is securely fixed in a suitable position, and the support column 2 bolted to the top of the mounting base 1 provides a stable support structure for the entire device. Air enters the connecting pipe 3 through the air intake hose 4. At the same time, the lubricating oil begins its process from the oil inlet multi-stage filter assembly 7. The lubricating oil first enters the temporary oil storage tank 71. The top of the temporary oil storage tank 71 is connected to the oil extraction pipe 6, and the oil extraction pipe 6 extends to the bottom of the temporary oil storage tank 71. This ensures that the lubricating oil is fully extracted. Then, the lubricating oil enters the connecting pipe 5 through the oil extraction pipe 6. The connecting pipe 5 is connected to the connecting pipe 3. Here, the air and lubricating oil begin to mix, preparing for subsequent atomization. The angle-adjustable spray assembly 8 on the left side of the connecting pipe 5 atomizes and sprays the mixed oil and air, thereby achieving lubrication of the packaging machine components. The first filter barrel 73, the second filter barrel 74, and the third filter barrel 75 set in the filter box 72 of the oil inlet multi-stage filter assembly 7 can effectively remove impurities of different sizes in the lubricating oil, preventing impurities from entering the oil extraction pipe 6 or other components and causing blockage, thus ensuring the continuity of oil supply and the normal operation of the device.

[0029] Specifically, such as Figure 4 As shown, the angle-adjustable spraying assembly 8 includes a first ball sleeve 81, the right side of which is bolted to the left side of the connecting pipe 5.

[0030] Specifically, such as Figure 4 As shown, a second ball sleeve 82 is movably disposed inside the first ball sleeve 81. A nozzle 83 is fixedly connected to the left side of the second ball sleeve 82, and the right side of the second ball sleeve 82 is connected to the connecting pipe 5.

[0031] Specifically, such as Figure 4 As shown, a mounting bracket 84 is bolted to the rear side of the first ball sleeve 81, a first miniature telescopic electric cylinder 85 is bolted to the left side of the top of the mounting bracket 84, a second miniature telescopic electric cylinder 86 is bolted to the top of the first miniature telescopic electric cylinder 85, a movable ring 87 is sleeved on the right side of the surface of the nozzle 83, and a connecting rod is bolted between the front side of the bottom of the second miniature telescopic electric cylinder 86 and the top of the movable ring 87.

[0032] In this embodiment: When the high-speed packaging machine is in operation and needs to lubricate components at different locations, the angle-adjustable spray assembly 8 comes into play. The right side of the first ball sleeve 81 is bolted to the left side of the connecting pipe 5. The second ball sleeve 82, which is movably disposed inside the first ball sleeve 81, can rotate flexibly. The spray pipe 83, which is fixedly connected to the left side of the second ball sleeve 82, changes direction accordingly. On the mounting bracket 84 bolted to the rear side of the first ball sleeve 81, the first micro telescopic electric cylinder 85 and the second micro telescopic electric cylinder 86 work together. When it is necessary to adjust the angle of the spray pipe 83, the first micro telescopic electric cylinder 85... 5. The extension and retraction of the second micro telescopic electric cylinder 86 causes the second micro telescopic electric cylinder 86 to move. The bottom front side of the second micro telescopic electric cylinder 86 is connected to the movable ring 87 on the right side of the nozzle 83 via the connecting rod 88. The extension and retraction of the second micro telescopic electric cylinder 86 is transmitted to the movable ring 87 via the connecting rod 88, thereby causing the nozzle 83 to adjust its angle around the movable connection point of the second ball sleeve 82 inside the first ball sleeve 81. This enables precise lubrication of parts that require lubrication at different locations, effectively adapting to the displacement of components under high-speed operation of the packaging machine and enhancing the applicability of the device.

[0033] Specifically, such as Figure 2 As shown, the top of the surface of the first filter barrel 73 is provided with a screw thread 9, and the first filter barrel 73 is threadedly connected to the filter box 72 through the screw thread 9.

[0034] Specifically, such as Figure 2 , Figure 3 As shown, the tops of the second filter barrel 74 and the third filter barrel 75 are respectively bolted to the top of the inner wall of the first filter barrel 73. The top of the first filter barrel 73 is fixedly connected to an oil inlet pipe 10, and the top of the oil inlet pipe 10 is fixedly connected to a refueling hose 11. The oil inlet pipe 10 is connected to the interior of the first filter barrel 73.

[0035] In this embodiment: when the lubricating oil enters the multi-stage oil filter assembly 7, the screw-in thread 9 on the top of the surface of the first filter barrel 73 connects it to the filter box 72, ensuring the tightness and stability of the connection. The lubricating oil enters the oil inlet pipe 10 through the oil filling hose 11. The oil inlet pipe 10 is connected to the inside of the first filter barrel 73, and the lubricating oil enters the first filter barrel 73 through this connection. Under the action of gravity and pressure, the lubricating oil in the first filter barrel 73 passes through the second filter barrel 74 and the third filter barrel 75. The tops of the second filter barrel 74 and the third filter barrel 75 are respectively bolted to the top of the inner wall of the first filter barrel 73. They filter the lubricating oil in sequence, removing impurities of different sizes. After three stages of filtration, the relatively pure lubricating oil enters the temporary oil storage tank 71, and then enters the subsequent oil circuit system through the oil extraction pipe 6. This multi-stage filtration method effectively reduces the impact of impurities in the lubricating oil on the device and ensures the normal operation of atomized oil spraying lubrication.

[0036] Specifically, such as Figure 2 , Figure 3 , Figure 5 As shown, an oil level observation window 12 is provided on the left side of the temporary oil storage tank 71. A mounting plate 13 is bolted to the left side of the top of the temporary oil storage tank 71. An inclined mounting block 14 is bolted to the left side of the bottom of the mounting plate 13. An identification probe 15 is bolted to the rear side of the inclined mounting block 14. The identification probe 15 is used in conjunction with the oil level observation window 12. A controller 16 and a filter replacement indicator light 17 are bolted to the front side of the top of the mounting base 1.

[0037] Specifically, such as Figure 5 As shown, a pressure balance pipe 18 is fixedly connected to the rear side of the top of the temporary oil storage tank 71, two mesh buffer plates 19 are bolted inside the oil extraction pipe 6, and an electric ball valve 20 is installed inside the connecting pipe 3.

[0038] In this embodiment: the oil level observation window 12 on the left side of the temporary oil storage tank 71 allows for a direct observation of the lubricating oil level inside the tank. The identification probe 15, installed on the rear side of the bottom left inclined mounting block 14 of the mounting plate 13 on the top left side of the temporary oil storage tank 71, works in conjunction with the oil level observation window 12 to monitor the oil level in real time. When the identification probe 15 detects that the oil level is insufficient, the control system adds lubricating oil through the external oil pump and the refueling hose 11. If the oil level still does not reach the specified height after adding oil, the controller 16 will control the filter replacement indicator light 17 on the front side of the top of the mounting base 1 to illuminate, reminding the staff. The filter components can be quickly replaced by threaded connections. The temporary oil storage tank 71 ensures the continuity of oil supply and prevents oil supply interruption due to filter component blockage. The air pressure balance pipe 18 fixedly connected to the top rear side of the temporary oil storage tank 71 can balance the air pressure inside the tank and ensure smooth extraction of lubricating oil. The two mesh buffer plates 19 bolted inside the oil extraction pipe 6 can buffer and further filter the flowing lubricating oil. The electric ball valve 20 set inside the connecting pipe 3 can accurately control the mixing ratio and flow rate of air and lubricating oil to ensure the effect and stability of atomized oil spraying.

[0039] Working principle: Lubricating oil first enters the temporary oil storage tank 71. The oil extraction pipe 6 connects to the top of the temporary oil storage tank 71 and extends to the bottom of the tank for full extraction. Then, it enters the connecting pipe 5 connected to the connecting pipe 3 through the oil extraction pipe 6. Here, air and lubricating oil mix to prepare for atomization. The angle-adjustable spraying component 8 on the left side of the connecting pipe 5 atomizes and sprays the mixed oil and air to achieve lubrication of the packaging machine parts. In the filter box 72 of the multi-stage oil inlet filter assembly 7, the first filter barrel 73, the second filter barrel 74, and the third filter barrel 75 can filter... Effectively removes impurities of different sizes from the lubricating oil, ensuring continuous oil supply and normal operation of the device. When the high-speed packaging machine needs to lubricate different parts, the angle-adjustable spray component 8 comes into play. The second ball sleeve 82, which is movably set inside the first ball sleeve 81, can rotate flexibly, driving the spray nozzle 83 to change direction. The first micro telescopic electric cylinder 85 and the second micro telescopic electric cylinder 86 work together, and through the connecting rod 88 and the movable ring 87, the spray nozzle 83 is adjusted around the movable connection point to achieve precise lubrication and adapt to the packaging. During high-speed operation of the machine, component displacement occurs. When lubricating oil enters the multi-stage oil filter assembly 7, the first filter barrel 73 is tightly connected to the filter box 72 via screw-in thread 9. The lubricating oil enters the first filter barrel 73 through the filling hose 11 and the oil inlet pipe 10. Under the action of gravity and pressure, it passes through the second filter barrel 74 and the third filter barrel 75 in sequence. After three stages of filtration, the pure lubricating oil enters the temporary oil storage tank 71 and then enters the subsequent oil circuit system through the oil extraction pipe 6. The oil level observation window 12 on the left side of the temporary oil storage tank 71 is connected to the identification probe 1. 5. With real-time monitoring of oil level, when the oil level is insufficient, the control system adds lubricating oil through an external oil pump. If the specified level is still not reached, the filter replacement indicator light 17 illuminates to remind the filter component to be replaced. The filter canister can be quickly replaced via a threaded connection. The air pressure balance pipe 18 at the top of the temporary oil storage tank 71 balances the air pressure inside the tank. The mesh buffer plate 19 in the oil extraction pipe 6 buffers and further filters the lubricating oil. The electric ball valve 20 in the connecting pipe 3 precisely controls the mixing ratio and flow rate of air and lubricating oil to ensure the effect and stability of atomized oil spraying.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An atomizing device for the oil circuit of a high-speed packaging machine, comprising a mounting base (1), characterized in that: A support column (2) is bolted to the top of the mounting base (1), a connecting pipe (3) is bolted to the top of the support column (2), an air inlet hose (4) is fixedly connected to the right side of the connecting pipe (3), a connecting pipe (5) is fixedly connected to the left side of the connecting pipe (3), an oil extraction pipe (6) is fixedly connected to the bottom of the connecting pipe (5), an oil inlet multi-stage filter assembly (7) is fixedly connected to the bottom of the oil extraction pipe (6), and an angle-adjustable spray assembly (8) is provided on the left side of the connecting pipe (5). The multi-stage oil inlet filtration assembly (7) includes a temporary oil storage tank (71), the top of which is connected to the oil extraction pipe (6), and the oil extraction pipe (6) extends to the bottom of the temporary oil storage tank (71). A filter box (72) is fixedly connected to the left side of the temporary oil storage tank (71), and a first filter barrel (73), a second filter barrel (74), and a third filter barrel (75) are provided inside the filter box (72).

2. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 1, characterized in that: The angle-adjustable spraying assembly (8) includes a first ball sleeve (81), the right side of which is bolted to the left side of the connecting pipe (5).

3. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 2, characterized in that: The first ball sleeve (81) has a second ball sleeve (82) movably disposed inside it. The left side of the second ball sleeve (82) is fixedly connected to the nozzle (83), and the right side of the second ball sleeve (82) is connected to the connecting pipe (5).

4. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 3, characterized in that: A mounting bracket (84) is bolted to the rear side of the first ball sleeve (81). A first miniature telescopic electric cylinder (85) is bolted to the left side of the top of the mounting bracket (84). A second miniature telescopic electric cylinder (86) is bolted to the top of the first miniature telescopic electric cylinder (85). A movable ring (87) is sleeved on the right side of the surface of the nozzle (83). A connecting rod (88) is bolted between the front side of the bottom of the second miniature telescopic electric cylinder (86) and the top of the movable ring (87).

5. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 1, characterized in that: The top of the surface of the first filter barrel (73) is provided with a screw thread (9), and the first filter barrel (73) is threadedly connected to the filter box (72) through the screw thread (9).

6. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 1, characterized in that: The tops of the second filter barrel (74) and the third filter barrel (75) are respectively bolted to the top of the inner wall of the first filter barrel (73). The top of the first filter barrel (73) is fixedly connected to an oil inlet pipe (10), and the top of the oil inlet pipe (10) is fixedly connected to a refueling hose (11). The oil inlet pipe (10) is connected to the interior of the first filter barrel (73).

7. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 1, characterized in that: An oil level observation window (12) is provided on the left side of the temporary oil storage tank (71). An installation plate (13) is bolted to the top left side of the temporary oil storage tank (71). An inclined installation block (14) is bolted to the bottom left side of the installation plate (13). An identification probe (15) is bolted to the rear side of the inclined installation block (14). The identification probe (15) is used in conjunction with the oil level observation window (12). A controller (16) and a filter replacement indicator light (17) are bolted to the front side of the top of the mounting base (1).

8. The atomizing device for the oil circuit of the high-speed packaging machine according to claim 1, characterized in that: The temporary oil storage tank (71) is fixedly connected to the rear side of the top with a pressure balance pipe (18), and two mesh buffer plates (19) are bolted inside the oil extraction pipe (6). An electric ball valve (20) is installed inside the connecting pipe (3).

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