Atomizing furnace
By introducing a floating structure and an automatic water addition system into the atomizing furnace, the problem of unstable combustion caused by changes in the distance between the ultrasonic atomizer and the water surface is solved, achieving stability and uniformity of mist output from the atomizing furnace, and providing an automatic water addition function.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO HANKS HEATING APPLIANCE TECH CO LTD
- Filing Date
- 2024-11-06
- Publication Date
- 2026-07-07
AI Technical Summary
Existing atomizing furnaces suffer from unstable combustion performance because the distance between the ultrasonic atomizer and the water surface varies with the amount of water.
The ultrasonic atomizer with a floating structure maintains a constant distance from the water surface through the cooperation of the floating rod and the guide rod. Combined with low and high water level sensors for automatic water addition, it ensures stable water volume and enhances the atomization effect.
It achieves stability and uniformity of mist output from the atomizer, improves the stability of combustion effect, and has an automatic water addition function.
Smart Images

Figure CN224470125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of simulation furnace technology, and in particular to an atomizing furnace. Background Technology
[0002] Existing atomizing generators, as shown in patent application number CN202122797228.6, include a water tank, an ultrasonic atomizer, a blower, and a light source. The water tank contains water, and the ultrasonic atomizer is fixedly installed at the bottom of the tank, submerged in the water. The distance between the ultrasonic atomizer and the water surface cannot be too deep or too shallow. If it is too deep, the ultrasonic atomizer will not be able to penetrate the water surface, resulting in a weakened atomization effect; if it is too shallow, the generated mist will be too fine, reducing the stability of the mist. In reality, an ultrasonic atomizer distance of about 10mm from the water surface yields the best results.
[0003] The existing ultrasonic atomizer is fixedly installed at the bottom of the water tank. When there is a lot of water in the tank, the ultrasonic atomizer is far from the water surface. As the atomizer is used, the amount of water in the tank decreases, and the distance between the ultrasonic atomizer and the water surface gradually decreases. The distance between the ultrasonic atomizer and the water surface changes according to the amount of water in the tank, resulting in an unstable combustion effect of the atomizer. Utility Model Content
[0004] To address the shortcomings of unstable combustion effects in existing atomizing furnaces, this invention proposes an atomizing furnace in which the ultrasonic atomizer floats with the water volume, thereby improving the stability of the combustion effect.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An atomizing furnace includes a water tank, a blower, a light source, a floating structure, and an ultrasonic atomizer. The water tank is filled with water. The floating structure includes a floating rod, a guide rod, and supports mounted on the lower sides of both ends of the floating rod. The guide rod is hollow and extends vertically through the upper side of the water tank, slidingly connected to it. The middle part of the floating rod is horizontally fixed to the lower end of the guide rod and floats laterally on the water surface. The ultrasonic atomizer is mounted on the supports and submerged in the water to generate mist. A mist outlet is provided on the upper side of the water tank for outputting mist. The blower is used to blow air into the water tank, and the light source is used to irradiate the mist.
[0007] With the above settings, the floating structure can move up and down with the water volume, keeping the distance between the ultrasonic atomizer and the water surface basically constant, making the generated mist more uniform, thereby improving the stability of the mist output from the atomizer.
[0008] Furthermore, the atomizing oven also includes a guide sleeve vertically installed on the inner wall of the upper side of the water tank, with a guide rod passing through the guide sleeve and slidably connected to it.
[0009] The above settings further enhance the stability of the guide rod and floating rod's vertical movement.
[0010] Furthermore, the floating structure also includes a limiting plate that is detachably connected to the upper end of the guide rod.
[0011] The above design prevents the upper end of the guide rod from falling into the water tank.
[0012] Furthermore, the bracket includes a support plate, which is bent upward on opposite sides to form a first flange and a second flange with a height less than the first flange. A mounting groove for mounting an ultrasonic atomizer is formed between the first flange, the support plate, and the second flange. The upper end of the first flange is mounted on the lower side of the floating rod.
[0013] The above settings facilitate the preparation of trays.
[0014] Furthermore, the atomizing oven also includes a low water level sensor, a high water level sensor, a controller, and a water pump. The low water level sensor and the high water level sensor are installed in the water tank to detect the water level. The controller controls the water pump to start and stop based on the data from the low water level sensor and the high water level sensor, so that the water level is between the low water level sensor and the high water level sensor.
[0015] With the above settings, the atomizer has an automatic water filling function.
[0016] Furthermore, there are two blowers, which are located above both ends of the floating rod. The blowers are installed on the upper side of the water tank and blow air downwards into the water tank. A baffle plate is installed horizontally inside the water tank and is located below the air outlet of the blower.
[0017] With the above setup, the wind deflector disperses the airflow from the blower, further increasing the uniformity of the mist.
[0018] Furthermore, the light source is set to LED. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of an atomizing furnace as an example.
[0020] Figure 2 This is an internal schematic diagram of an embodiment.
[0021] Figure 3 This is a schematic diagram of the interior of the water tank in an embodiment.
[0022] Figure 4 for Figure 3 Enlarged view of point A.
[0023] Figure 5 for Figure 3 Enlarged view of point B. Detailed Implementation
[0024] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.
[0025] like Figures 1 to 5 As shown, an atomizing furnace includes a water tank 3, a blower 4, a light source 5, a floating structure, and an ultrasonic atomizer 6. The water tank 3 is filled with water. The floating structure includes a floating rod 7, a guide rod 8, and brackets 9 installed on the lower sides of both ends of the floating rod 7. The guide rod 8 is a hollow structure that vertically penetrates the upper side of the water tank 3 and is slidably connected to the water tank 3. The middle part of the floating rod 7 is horizontally fixed to the lower end of the guide rod 8 and floats horizontally on the water surface. The ultrasonic atomizer 6 is installed on the bracket 9 and submerged in the water to generate mist. A mist outlet 10 is provided on the upper side of the water tank 3 for outputting mist. The blower 4 is used to blow air into the water tank 3, and the light source 5 is used to irradiate the mist.
[0026] With the above settings, the floating structure can move up and down with the water volume, keeping the distance between the ultrasonic atomizer 6 and the water surface basically constant, making the generated mist more uniform, thereby improving the stability of the mist output from the atomizer.
[0027] The water tank 3 of this application is basically a cuboid structure, with the mist outlet 10 on its upper side extending along its length. The water tank 3 is filled with water. The floating rod 7 is a hollow structure, allowing it to float laterally on the water surface. The guide rod 8 is a square tube, preventing the floating rod 7 from rotating around its axis, ensuring it only floats up and down with the water surface. The ultrasonic atomizer 6 is mounted on the lower sides of both ends of the floating rod 7 via brackets 9. Because the floating rod 7 floats on the water surface, the distance between the ultrasonic atomizer 6 and the water surface is constant. In this application, the distance between the ultrasonic atomizer 6 and the water surface is approximately 1 meter. At 0cm, the mist output effect is basically at its ideal state. The blower 4 blows air into the water tank 3 so that the mist overflows from the mist outlet 10. The light source 5 irradiates the mist with colored light to produce a combustion effect. As the ultrasonic atomizer 6 works, the water volume in the water tank 3 gradually decreases, and the floating rod 7 moves downward with the water surface. During this process, the ultrasonic atomizer 6 also moves downward synchronously with the floating rod 7. The distance between the ultrasonic atomizer 6 and the water surface remains basically unchanged, so that the mist output effect of the ultrasonic atomizer 6 remains basically unchanged, thereby keeping the effect of the atomizing furnace basically unchanged.
[0028] As one implementation, the atomizing oven also includes a guide sleeve 11 vertically installed on the inner wall of the upper side of the water tank 3, with the guide rod 8 passing through the guide sleeve 11 and slidably connected to the guide sleeve 11.
[0029] The above settings further enhance the stability of the guide rod 8 and the floating rod 7 in their vertical movement.
[0030] The guide sleeve 11 of this application has a square cross-section, and its inner wall is adapted to the outer wall of the guide rod 8. The outer wall of the guide rod 8 is in contact with the inner wall of the guide sleeve 11. When the guide rod 8 and the floating rod 7 move up and down, the guide rod 8 and the floating rod 7 will not shake.
[0031] As one implementation method, the floating structure also includes a limiting plate 12 that is detachably connected to the upper end of the guide rod 8.
[0032] The above settings prevent the upper end of the guide rod 8 from falling into the water tank 3.
[0033] As one implementation, the bracket 9 includes a support plate 91, which is bent upward on opposite sides to form a first flange 92 and a second flange 93 with a height less than the first flange 92. An installation groove for installing the ultrasonic atomizer 6 is formed between the first flange 92, the support plate 91 and the second flange 93. The upper end of the first flange 92 is installed on the lower side of the floating rod 7.
[0034] The above settings facilitate the preparation of tray 91.
[0035] The pallet 91 of this application can be made by bending a single steel plate, which is low in cost and easy to process.
[0036] As one implementation, the atomizing oven also includes a low water level sensor 14, a high water level sensor 15, a controller 16, and a water pump 17. The low water level sensor 14 and the high water level sensor 15 are installed in the water tank 3 to detect the water level. The controller 16 controls the water pump 17 to start and stop according to the data from the low water level sensor 14 and the high water level sensor 15, so that the water level is between the low water level sensor 14 and the high water level sensor 15.
[0037] With the above settings, the atomizer has an automatic water filling function.
[0038] The low water level sensor 14 of this application is located at a lower height than the high water level sensor 15. It is used to sense water. Initially, the water level is between the low water level sensor 14 and the high water level sensor 15. At this time, the low water level sensor 14 can detect water, while the high water level sensor 15 cannot. As the water volume decreases, when the water level is lower than the low water level sensor 14, the low water level sensor 14 also cannot detect water. The controller 16 automatically starts the water pump 17, which pumps water into the water tank 3. When the water level rises to the high water level sensor 15, both the low water level sensor 14 and the high water level sensor 15 can detect water, and the controller 16 stops the water pump 17. When the water level is lower than the low water level sensor 14 again, the above steps are repeated.
[0039] As one implementation, there are two blowers 4, which are set above both ends of the floating rod 7. The blowers 4 are installed on the upper side of the water tank 3 and blow air downward into the water tank 3. A baffle plate 13 is installed horizontally inside the water tank 3 and is set below the air outlet of the blower 4.
[0040] With the above settings, the wind deflector 13 disperses the airflow from the blower 4, further increasing the uniformity of the mist.
[0041] As one implementation method, light source 5 is set as an LED.
[0042] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. An atomizing furnace, characterized in that, The device includes a water tank, a blower, a light source, a floating structure, and an ultrasonic atomizer. The water tank is filled with water. The floating structure includes a floating rod, a guide rod, and brackets installed on the lower sides of both ends of the floating rod. The guide rod is hollow and extends vertically through the upper side of the water tank, slidingly connected to it. The middle part of the floating rod is horizontally fixed to the lower end of the guide rod and floats laterally on the water surface. The ultrasonic atomizer is installed on the brackets and submerged in water to generate mist. The upper side of the water tank has a mist outlet for outputting mist. The blower blows air into the water tank, and the light source illuminates the mist.
2. The atomizing furnace according to claim 1, characterized in that, The atomizing furnace also includes a guide sleeve vertically installed on the inner wall of the upper side of the water tank, and the guide rod passes through the guide sleeve and is slidably connected to the guide sleeve.
3. The atomizing furnace according to claim 1, characterized in that, The floating structure also includes a limiting plate that is detachably connected to the upper end of the guide rod.
4. The atomizing furnace according to claim 1, characterized in that, The bracket includes a support plate, which is bent upward on opposite sides to form a first flange and a second flange with a height less than the first flange. A mounting groove for mounting the ultrasonic atomizer is formed between the first flange, the support plate, and the second flange. The upper end of the first flange is mounted on the lower side of the floating rod.
5. An atomizing furnace according to claim 1, characterized in that, The atomizing furnace also includes a low water level sensor, a high water level sensor, a controller, and a water pump. The low water level sensor and the high water level sensor are installed in the water tank to detect the water level. The controller controls the water pump to start and stop based on the data from the low water level sensor and the high water level sensor, so that the water level is between the low water level sensor and the high water level sensor.
6. An atomizing furnace according to claim 1, characterized in that, Two blowers are provided and positioned above both ends of the floating rod. The blowers are installed on the upper side of the water tank and blow air downwards into the water tank. A wind baffle is horizontally installed inside the water tank and positioned below the air outlet of the blower.
7. An atomizing furnace according to claim 1, characterized in that, The light source is set as an LED.