A full premixed integrated ignition gas gun

By incorporating spiral blades and mixing components within the ignition gun, uniform mixing of gas and air is achieved, solving the problem of incomplete combustion and improving combustion efficiency and heat output.

CN224470223UActive Publication Date: 2026-07-07XUZHOU RUIYU THERMAL ENERGY EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUZHOU RUIYU THERMAL ENERGY EQUIP CO LTD
Filing Date
2025-08-19
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In existing ignition guns, the gas and air are not mixed evenly, resulting in incomplete combustion, affecting flame stability and causing gas waste.

Method used

A fully premixed integrated ignition gas gun was designed. By setting spiral blades and mixing components in the premixing chamber, the gas and air flow spirally in the gas gun to achieve uniform mixing.

Benefits of technology

The gas and air are fully mixed in the ignition gun, which improves the stability of combustion and heat output, and reduces gas waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full premix integrated ignition gas gun belongs to full premix integrated ignition gas gun technical field. This full premix integrated ignition gas gun, including premix chamber, one side end surface fixed connection of premix chamber has first air pipe, the first air pipe fixedly connected with second air pipe in, second air pipe includes concentric tube, the axis of concentric tube is same with the axis of first air pipe, the inner wall of premix chamber is fixedly connected with first mixed subassembly, first mixed subassembly includes cylinder, first helical vane is fixedly connected with on the lateral wall of cylinder, is set up with a plurality of gas outlet holes on the lateral wall of cylinder. Compared with prior art, a full premix integrated ignition gas gun of the utility model can make gas and air spiral flow in ignition gas gun, agitate gas and air mixture, make gas and air mix evenly, and gas can burn fully, reduce the waste of gas.
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Description

Technical Field

[0001] This utility model belongs to the technical field of fully premixed integrated ignition air guns, specifically relating to a fully premixed integrated ignition air gun. Background Technology

[0002] Waste incineration plants often require ignition gas guns to assist in igniting the waste in the burner. In existing ignition gas guns, the gas and air flow into the gun through different pipes. When the gas and air meet inside the gun, they mix unevenly, resulting in incomplete combustion of the gas. This affects the stability of the flame combustion in the ignition gas gun and causes waste of gas.

[0003] Therefore, in order to address the aforementioned technical issues, it is necessary to provide a fully premixed integrated ignition air gun.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a fully premixed integrated ignition air gun that can solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the technical solution provided by a specific embodiment of this utility model is as follows:

[0007] A fully premixed integrated ignition air gun includes a premixing chamber. A first air inlet pipe is fixedly connected to one end face of the premixing chamber, and the first air inlet pipe communicates with the premixing chamber. A circular hole is opened on one end face of the first air inlet pipe, and a second air inlet pipe is fixedly connected to the inner wall of the circular hole. The second air inlet pipe includes a concentric tube, the axis of which is the same as the axis of the first air inlet pipe. A first mixing assembly is fixedly connected to the inner wall of the premixing chamber. The first mixing assembly includes a cylinder and a pair of first supports. The first supports are fixedly connected to the inner wall of the premixing chamber. The cylinder is rotatably connected to the first supports, and the axis of the cylinder is the same as the axis of the concentric tube. A first helical blade is fixedly connected to the outer wall of the cylinder, and multiple air outlet holes are opened on the outer wall of the cylinder.

[0008] In one or more embodiments of this utility model, the outer diameter of the cylinder is smaller than the inner diameter of the first air inlet pipe.

[0009] In one or more embodiments of this utility model, the inner diameter of the cylinder is larger than the outer diameter of the concentric tube.

[0010] In one or more embodiments of this utility model, the top end of the concentric tube extends into the cylinder.

[0011] In one or more embodiments of this utility model, a conical cap is fixedly connected to the top end of the cylinder, and an air vent is provided on the outer wall of the conical cap.

[0012] In one or more embodiments of this utility model, a bearing is fixedly connected to the first bracket. The bearing includes an outer ring and an inner ring. The outer ring is fixedly connected to the first bracket, and the inner ring is fixedly connected to a cylinder.

[0013] In one or more embodiments of this utility model, a second helical blade is fixedly connected to the inner wall of the cylinder.

[0014] In one or more embodiments of the present invention, the premixing chamber includes a conical cavity, and a second mixing component is fixedly connected to the side wall of the conical cavity.

[0015] In one or more embodiments of the present invention, the second mixing component includes a second support and a propeller, the second support being fixedly connected to the inner wall of the conical cavity, and the propeller being rotatably connected to the second support.

[0016] In one or more embodiments of this utility model, a plurality of spiral grooves are formed on the inner wall of the premixing chamber.

[0017] Compared with the prior art, the fully premixed integrated ignition gas gun of this utility model can make the gas and air flow in a spiral within the ignition gas gun, thereby agitating the gas and air mixture, making the gas and air mix evenly, so that the gas can burn completely and generate more heat during combustion, thereby reducing gas waste. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a front view of a fully premixed integrated ignition air gun according to an embodiment of the present invention.

[0020] Figure 2 This is a cross-sectional view of a fully premixed integrated ignition air gun according to one embodiment of the present invention.

[0021] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle;

[0022] Figure 4This is an exploded view of a fully premixed integrated ignition air gun according to an embodiment of the present invention.

[0023] Figure 5 for Figure 4 Enlarged view of the structure at point B in the middle.

[0024] Explanation of key figure labels:

[0025] 1. Premixing chamber; 101. Cylindrical cavity; 102. Conical cavity; 103. Spiral groove; 2. Barrel; 3. First air inlet pipe; 301. Circular hole; 4. Second air inlet pipe; 401. Concentric tube; 5. First mixing assembly; 501. Cylinder; 502. First spiral blade; 503. Air outlet; 504. Second spiral blade; 505. Conical cover; 506. First support; 507. Bearing; 6. Second mixing assembly; 601. Second support; 602. Propeller. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0027] like Figure 1 , Figure 2 and Figure 4 As shown, an embodiment of the present invention provides a fully premixed integrated ignition air gun, including a premixing chamber 1. A gun barrel 2 is welded to one end face of the premixing chamber 1, and a first air inlet pipe 3 is welded to the other end face of the premixing chamber 1. The first air inlet pipe 3 is connected to the premixing chamber 1. A circular hole 301 is opened on one end face of the first air inlet pipe 3. A second air inlet pipe 4 is welded inside the hole wall of the circular hole 301. The second air inlet pipe 4 passes through the pipe wall of the first air inlet pipe 3 and extends into the first air inlet pipe 3. The second air inlet pipe 4 includes a concentric tube 401, which is located inside the first air inlet pipe 3. The axis of the concentric tube 401 is the same as the axis of the first air inlet pipe 3. Air flows into the premixing chamber 1 from the first air inlet pipe 3, and gas flows into the premixing chamber 1 through the concentric tube 401.

[0028] A first mixing component 5 is fixedly connected to the inner wall of the premixing chamber 1. The first mixing component 5 enables the air and fuel gas in the premixing chamber 1 to be fully mixed. The premixing chamber 1 includes a cylindrical cavity 101 and a conical cavity 102. The conical cavity 102 is welded to the cylindrical cavity 101 and is welded to the barrel 2.

[0029] like Figure 3 and Figure 5 As shown, the first mixing component 5 includes a cylinder 501 and a pair of first supports 506. The first supports 506 are welded to the inner wall of the cylindrical cavity 101. The cylinder 501 is rotatably connected to the first supports 506. A bearing 507 is welded onto the first supports 506. The bearing 507 includes an outer ring and an inner ring. The outer ring is welded to the first supports 506, and the inner ring is welded to the cylinder 501, so that the cylinder 501 can rotate in the premixing chamber 1.

[0030] The axis of the cylinder 501 is the same as the axis of the concentric tube 401. A first helical blade 502 is welded on the outer wall of the cylinder 501. Multiple air outlets 503 are opened on the outer wall of the cylinder 501. The outer diameter of the cylinder 501 is smaller than the inner diameter of the first air inlet pipe 3. Air flows into the premixing chamber 1 from the first air inlet pipe 3. A portion of the air flows from the outside of the cylinder 501. This portion of the airflow blows onto the first helical blade 502. Since the first helical blade 502 is helical, the air can drive the cylinder 501 to rotate.

[0031] The diameter of the cylinder 501 is larger than the diameter of the concentric tube 401, and the top end of the concentric tube 401 extends into the cylinder 501. The gas flows through the concentric tube 401 and enters the cylinder 501. Under the combined action of the centrifugal force generated by the rotation of the cylinder 501 and the impact force of the gas itself, the gas rushes out of the outlet 503 and mixes thoroughly with the air outside the cylinder 501. The first spiral blade 502 rotates to further agitate the mixed gas.

[0032] A conical cap 505 is welded to the top of the cylinder 501. An air outlet 503 is also provided on the outer wall of the conical cap 505. The gas at the end of the cylinder 501 is blocked by the conical cap 505 and disperses to the surroundings through the air outlet 503, thereby mixing better with the air.

[0033] A second helical blade 504 is welded to the inner wall of the cylinder 501. As the gas diffuses outwards inside the cylinder 501, it also moves forward. The part of the gas that moves forward impacts the second helical blade 504. Since the second helical blade 504 is also helical, it can provide power for the rotation of the cylinder 501, thereby increasing the rotation speed of the cylinder 501 and making the gas mixture more uniform.

[0034] A second mixing assembly 6 is welded inside the side wall of the conical cavity 102. The second mixing assembly 6 includes a second support 601 and a propeller 602. The second support 601 is welded to the inner wall of the conical cavity 102, and the propeller 602 is rotatably connected to the second support 601. When the mixed gas encounters the propeller 602, it blows the propeller 602 to rotate, which can further mix the gas.

[0035] Multiple spiral grooves 103 are provided on the inner wall of the premixing chamber 1. The mixed gas rotates under the action of the first spiral blade 502, forming a spiral flow. The spiral grooves 103 on the inner wall of the premixing chamber 1 can make the spiral airflow smoother, thereby increasing the gas mixing.

[0036] When using, such as Figure 1 As shown, the air or oxygen intake pipe is connected to the first intake pipe 3, and the gas intake pipe is connected to the second intake pipe 4. Air flows into the premixing chamber 1 from the first intake pipe 3. The air is blown onto the first spiral blade 502, causing the cylinder 501 to rotate. The gas enters the second intake pipe 4, flows through the concentric pipe 401 and enters the cylinder 501. Due to the rotation of the cylinder 501, the gas flows out from the outlet 503 and mixes with the air. When the mixed gas flows through the second mixing component 6, it encounters the propeller 602. The propeller 602 agitates the mixed gas, making the gas fully mixed and the gas and air mixed evenly, so that the gas can be fully burned, and more heat can be generated during combustion, reducing the waste of gas.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully premixed integrated ignition air gun, characterized in that, The device includes a premixing chamber. A first air inlet pipe is fixedly connected to one end face of the premixing chamber and is connected to the premixing chamber. A circular hole is opened on one end face of the first air inlet pipe. A second air inlet pipe is fixedly connected to the inner wall of the circular hole. The second air inlet pipe includes a concentric tube, the axis of which is the same as the axis of the first air inlet pipe. A first mixing assembly is fixedly connected to the inner wall of the premixing chamber. The first mixing assembly includes a cylinder and a pair of first supports. The first supports are fixedly connected to the inner wall of the premixing chamber. The cylinder is rotatably connected to the first supports. The axis of the cylinder is the same as the axis of the concentric tube. A first helical blade is fixedly connected to the outer wall of the cylinder. Multiple air outlets are opened on the outer wall of the cylinder.

2. The fully premixed integrated ignition air gun according to claim 1, characterized in that, The outer diameter of the cylinder is smaller than the inner diameter of the first air intake pipe.

3. The fully premixed integrated ignition air gun according to claim 2, characterized in that, The inner diameter of the cylinder is larger than the outer diameter of the concentric tube.

4. The fully premixed integrated ignition air gun according to claim 3, characterized in that, The top of the concentric tube extends into the cylinder.

5. The fully premixed integrated ignition air gun according to claim 1, characterized in that, A conical cap is fixedly connected to the top of the cylinder, and an air vent is provided on the outer wall of the conical cap.

6. The fully premixed integrated ignition air gun according to claim 5, characterized in that, A bearing is fixedly connected to the first bracket. The bearing includes an outer ring and an inner ring. The outer ring is fixedly connected to the first bracket, and the inner ring is fixedly connected to the cylinder.

7. A fully premixed integrated ignition air gun according to claim 6, characterized in that, A second helical blade is fixedly connected to the inner wall of the cylinder.

8. A fully premixed integrated ignition air gun according to any one of claims 1 to 7, characterized in that, The premixing chamber includes a conical cavity, and a second mixing component is fixedly connected to the side wall of the conical cavity.

9. A fully premixed integrated ignition air gun according to claim 8, characterized in that, The second mixing component includes a second support and a propeller. The second support is fixedly connected to the inner wall of the conical cavity, and the propeller is rotatably connected to the second support.

10. A fully premixed integrated ignition air gun according to claim 9, characterized in that, The inner wall of the premixing chamber is provided with multiple spiral grooves.