A skid-mounted counterflow closed cooling tower

Abstract

The utility model provides a pry installation countercurrent closed cooling tower belongs to industrial cooling equipment technical field, including main body mechanism, including bottom frame, and set up cooling assembly at the bottom frame top, circulating mechanism, including setting up water tank assembly at the bottom frame top, and setting up conveying assembly at water tank assembly one side, water tank assembly is used for collecting and temporary storage backflow cooling water. The utility model discloses a cooling tower, water tank assembly and double -pipe conveying system are integrated on the steel structure bottom frame and form pry installation whole structure, have solved the problem that traditional closed cooling tower is connected in small -size industrial scene pipe complex, construction cycle is long, effectively shorten the field installation time, reduced the floor area simultaneously, one use one spare double -pipe and double -circulation pump design, through the butterfly valve control can realize no -stop maintenance, guarantees the production continuity, and the whole system structure is compact, and the installation is convenient, and the operation is stable and is simple to maintain.

Description

Technical Field

[0001] This utility model belongs to the technical field of industrial cooling equipment, specifically relating to a skid-mounted counter-flow closed cooling tower. Background Technology

[0002] In the field of industrial cooling, closed-circuit cooling towers are widely used due to their water-saving and environmentally friendly characteristics. However, in industrial scenarios with smaller cooling capacity, such as small machining equipment and precision electronic cooling systems, the coolant in traditional closed-circuit cooling towers enters directly from the inlet of the cooling coil and flows directly out from the outlet after passing through the coil. This requires additional equipment such as circulating pumps and buffer water tanks. Moreover, the components are installed separately, which leads to complex on-site piping and extended construction period. This is especially difficult to adapt to places with narrow spaces or where it is inconvenient to excavate water tanks. It not only increases the difficulty of excavating water tanks and connecting pipes on-site, but also extends the installation period. When the equipment needs maintenance, the traditional single-pipe system must be shut down for repair, which seriously affects the continuity of production. Utility Model Content

[0003] The purpose of this invention is to provide a skid-mounted counter-flow closed cooling tower, which aims to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A skid-mounted counter-flow closed cooling tower includes a main body structure, including a base frame and a cooling assembly disposed on top of the base frame;

[0006] The circulation mechanism includes a water tank assembly disposed on the top of the bottom frame and a conveying assembly disposed on one side of the water tank assembly. The water tank assembly is used to collect and temporarily store the returned cooling water, and the conveying assembly is used to convey the cooling water in the water tank assembly to the cooling assembly.

[0007] As a preferred embodiment of the present invention, the cooling assembly includes a cooling tower disposed on the top of the bottom frame, a cooling coil inlet disposed on one side of the cooling tower, a cooling plate disposed on the cooling tower, and a cooling coil outlet disposed on one side of the cooling coil inlet.

[0008] As a preferred embodiment of the present invention, the water tank assembly includes a mounting bracket disposed on the top of the bottom frame, a water tank mounted on the top of the mounting bracket, a water tank inlet disposed on one side of the water tank, and a float valve disposed on the top of one side of the water tank.

[0009] As a preferred embodiment of the present invention, the conveying assembly includes two first conveying pipes symmetrically arranged at the bottom of the water tank, a first butterfly valve arranged on the first conveying pipes, and a circulating water pump arranged at one end of the first conveying pipes.

[0010] As a preferred embodiment of the present invention, the conveying assembly further includes a second conveying pipe disposed at the output end of the circulating water pump, a second butterfly valve disposed on the second conveying pipe, and a three-way conveying pipe disposed at one end of the second conveying pipe.

[0011] As a preferred embodiment of this utility model, the three-way conveying pipe is connected to the ends of the two second conveying pipes and the water inlet of the cooling coil, respectively.

[0012] In a preferred embodiment of this utility model, the outlet of the cooling coil is connected to the input end of the equipment to be cooled, and the inlet of the water tank is connected to the output end of the equipment to be cooled.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by integrating the cooling tower, water tank assembly and dual pipeline conveying system on the steel structure base frame to form a skid-mounted integral structure, the problem of complex pipe connection and long construction cycle of traditional closed cooling towers in small industrial scenarios is solved, effectively shortening the on-site installation time and reducing the footprint. The dual pipeline and dual circulation pump design with one in use and one in standby, and the butterfly valve control, can achieve non-stop maintenance, ensuring production continuity. The whole system is compact, easy to install, stable in operation and simple to maintain. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a front view of the overall structure of this utility model;

[0017] Figure 3 This is a partial schematic diagram of the overall structure of this utility model;

[0018] Figure 4 For the present utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0019] Figure 5This is a schematic diagram showing the location of the cooling coil outlet of this utility model;

[0020] Figure 6 This is a side view of the overall structure of this utility model.

[0021] In the diagram: 100, main structure; 101, base frame; 102, cooling assembly; 102a, cooling tower; 102b, cooling coil inlet; 102c, cooling plate; 102d, cooling coil outlet; 200, circulation mechanism; 201, water tank assembly; 201a, mounting bracket; 201b, water tank; 201c, water tank inlet; 201d, float valve; 202, conveying assembly; 202a, first conveying pipe; 202b, first butterfly valve; 202c, circulating water pump; 202d, second conveying pipe; 202e, second butterfly valve; 202f, three-way conveying pipe. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0025] Example 1

[0026] Reference Figure 1-6 This is the first embodiment of the present invention, which provides a skid-mounted counter-flow closed-loop cooling tower, comprising:

[0027] The main structure 100 includes a base frame 101 and a cooling assembly 102 disposed on the top of the base frame 101;

[0028] The circulation mechanism 200 includes a water tank assembly 201 disposed on the top of the bottom frame 101 and a conveying assembly 202 disposed on one side of the water tank assembly 201. The water tank assembly 201 is used to collect and temporarily store the returned cooling water, and the conveying assembly 202 is used to convey the cooling water in the water tank assembly 201 to the cooling assembly 102 for cooling.

[0029] It should be noted that the bottom frame 101 is made of welded steel structure, which facilitates overall handling.

[0030] Specifically, the cooling assembly 102 includes a cooling tower 102a disposed on the top of the bottom frame 101, a cooling coil inlet 102b disposed on one side of the cooling tower 102a, a cooling plate 102c disposed on the cooling tower 102a, and a cooling coil outlet 102d disposed on one side of the cooling coil inlet 102b.

[0031] It should be noted that the cooling tower 102a is vertically installed on the top of the base frame 101 and adopts a counter-flow design. It is equipped with an axial flow fan and a spray system. The coolant to be cooled flows in the closed cooling plate 102c. The heat is transferred to the outer surface of the tube through the coil wall. The spray system sprays water evenly onto the outer wall of the coil to form a water film. At the same time, the axial flow fan drives the air to flow counter-currently from bottom to top to contact the coil, carrying away the latent heat of vaporization of the spray water, thereby reducing the temperature of the coolant.

[0032] Furthermore, the water tank assembly 201 includes a mounting bracket 201a disposed on the top of the bottom frame 101, a water tank 201b mounted on the top of the mounting bracket 201a, a water tank inlet 201c disposed on one side of the water tank 201b, and a float valve 201d disposed on the top of one side of the water tank 201b.

[0033] It should be noted that the mounting bracket 201a is welded to one end of the bottom frame 101 and is used to install the water tank 201b. The water tank 201b is used to temporarily store coolant, and the float valve 201d is used to replenish water into the water tank 201b to maintain a constant water level.

[0034] Furthermore, the conveying assembly 202 includes two first conveying pipes 202a symmetrically arranged at the bottom of the water tank 201b, a first butterfly valve 202b arranged on the first conveying pipes 202a, and a circulating water pump 202c arranged at one end of the first conveying pipes 202a.

[0035] It should be noted that the bottom of the water tank 201b has two water outlets, which are connected to the two first delivery pipes 202a respectively.

[0036] Preferably, the conveying assembly 202 further includes a second conveying pipe 202d disposed at the output end of the circulating water pump 202c, a second butterfly valve 202e disposed on the second conveying pipe 202d, and a three-way conveying pipe 202f disposed at one end of the second conveying pipe 202d.

[0037] It should be noted that the circulating water pump 202c draws coolant from the water tank 201b through the first delivery pipe 202a, and then delivers it to the cooling plate 102c for cooling through the second delivery pipe 202d.

[0038] The three-way delivery pipe 202f is connected to the ends of the two second delivery pipes 202d and the cooling coil inlet 102b, respectively.

[0039] It should be noted that the first delivery pipe 202a, the first butterfly valve 202b, the circulating water pump 202c, the second delivery pipe 202d, and the second butterfly valve 202e are all symmetrically arranged in two sets, which are connected to the three-way delivery pipe 202f through two second delivery pipes 202d respectively. One set is a spare and can be flexibly switched during use, which facilitates equipment maintenance and repair after damage.

[0040] Specifically, the cooling coil outlet 102d is connected to the input end of the equipment to be cooled, and the water tank inlet 201c is connected to the output end of the equipment to be cooled.

[0041] It should be noted that after the coolant is cooled by the cooling component 102, it flows into the equipment to be cooled from the outlet 102d of the cooling coil and cools the equipment. After absorbing heat, the coolant flows back into the water tank 201b through the water tank inlet 201c.

[0042] In use, the entire device is first moved to the required location for installation via the forklift slot at the bottom of the base frame 101. During operation, coolant is first added to the water tank 201b via the float valve 201d. Then, one of the circulating water pumps 202c is started, and the corresponding first butterfly valve 202b and second butterfly valve 202e are opened. The other set of first butterfly valves 202b and second butterfly valves 202e is closed. At this time, the circulating water pump 202c draws the coolant from the water tank 201b through its bottom outlet and delivers it to the three-way conveying pipe 2 via the first conveying pipe 202a and the second conveying pipe 202d. 02f, and then enter the cooling plate 102c inside the cooling tower 102a through the cooling coil inlet 102b. The spray system on the cooling tower 102a sprays water evenly onto the outer wall of the cooling plate 102c to form a water film. The axial flow fan drives the air to flow counter-currently from bottom to top to contact the coil, carrying away the latent heat of vaporization of the spray water and achieving cooling of the coolant. The cooled coolant flows from the cooling coil outlet 102d into the equipment to be cooled to cool it down. The cooled coolant after absorbing heat flows back to the water tank 201b through the water tank inlet 201c for reuse. At the same time, the float valve 201d replenishes the coolant in a timely manner to maintain a constant water level in the water tank.

[0043] If one of the delivery pipelines requires maintenance, the corresponding first butterfly valve 202b, second butterfly valve 202e, and circulating water pump 202c can be closed, and the system can be switched to another pipeline to ensure continuous operation of the equipment.

[0044] In summary, the main structure 100, through the skid-mounted design of the steel structure base frame 101, enables rapid transport and stable installation of the device, greatly shortening on-site construction time. It also minimizes the overall site footprint and facilitates pipework. The circulation mechanism 200 achieves stable liquid level through the float valve 201d of the water tank assembly 201, while the conveying assembly 202 enables efficient circulation and delivery of the coolant. The two symmetrically arranged sets of conveying pipelines can be flexibly switched to ensure continuous operation during maintenance. Furthermore, the cooling coil outlet 102d is connected in a closed loop to the equipment to be cooled, and together with the coolant return flow from the water tank 201b, forms a highly efficient and energy-saving closed-loop cooling circulation system. The overall structure is compact, operates stably, and is easy to maintain.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A skid-mounted counter-flow closed-loop cooling tower, characterized in that: include, The main structure (100) includes a base frame (101) and a cooling assembly (102) disposed on the top of the base frame (101); The circulation mechanism (200) includes a water tank assembly (201) disposed on the top of the bottom frame (101) and a conveying assembly (202) disposed on one side of the water tank assembly (201). The water tank assembly (201) is used to collect and temporarily store the returned cooling water, and the conveying assembly (202) is used to convey the cooling water in the water tank assembly (201) to the cooling assembly (102).

2. The skid-mounted counter-flow closed-loop cooling tower according to claim 1, characterized in that: The cooling assembly (102) includes a cooling tower (102a) disposed on the top of the bottom frame (101), a cooling coil inlet (102b) disposed on one side of the cooling tower (102a), a cooling plate (102c) disposed on the cooling tower (102a), and a cooling coil outlet (102d) disposed on one side of the cooling coil inlet (102b).

3. A skid-mounted counter-flow closed-loop cooling tower according to claim 2, characterized in that: The water tank assembly (201) includes a mounting bracket (201a) disposed on the top of the bottom frame (101), a water tank (201b) mounted on the top of the mounting bracket (201a), a water tank inlet (201c) disposed on one side of the water tank (201b), and a float valve (201d) disposed on the top of one side of the water tank (201b).

4. A skid-mounted counter-flow closed-loop cooling tower according to claim 3, characterized in that: The conveying assembly (202) includes two first conveying pipes (202a) symmetrically arranged at the bottom of the water tank (201b), a first butterfly valve (202b) arranged on the first conveying pipes (202a), and a circulating water pump (202c) arranged at one end of the first conveying pipes (202a).

5. A skid-mounted counter-flow closed-loop cooling tower according to claim 4, characterized in that: The conveying assembly (202) further includes a second conveying pipe (202d) disposed at the output end of the circulating water pump (202c), a second butterfly valve (202e) disposed on the second conveying pipe (202d), and a three-way conveying pipe (202f) disposed at one end of the second conveying pipe (202d).

6. A skid-mounted counter-flow closed-loop cooling tower according to claim 5, characterized in that: The three-way delivery pipe (202f) is connected to the ends of the two second delivery pipes (202d) and the cooling coil inlet (102b), respectively.

7. A skid-mounted counter-flow closed-loop cooling tower according to claim 6, characterized in that: The cooling coil outlet (102d) is connected to the input end of the equipment to be cooled, and the water tank inlet (201c) is connected to the output end of the equipment to be cooled.

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