3D laser four-wheel aligner optical equipment with fast calibration function

Abstract

The utility model relates to the field of automobile detection technology discloses 3D laser four -wheel alignment instrument optical equipment with quick calibration function, including fixed link, the outer wall adjacent side of fixed link is connected with calibration mechanism, calibration mechanism is used for quick calibration, the outer wall bottom fixed connection of fixed link has adjusting mechanism, adjusting mechanism is used for adjusting support position, calibration mechanism includes moving frame, moving frame is connected in the inner wall middle part of fixed link with sliding, the outer wall one side of moving frame is connected with adjusting frame, the other side of adjusting frame is connected with telescopic frame with rotation, in the utility model, optical equipment works, fixed link is basic carrier, and calibration mechanism is responsible for quick calibration: can aim at different vehicle type and wheel, and equipment adaptability is high, and target installation position is more flexible, need not additional adjustment, adjusting frame rotation adjusts angle, and the realization fine adjustment of support plate is combined with moving groove, and completes calibration.

Description

Technical Field

[0001] This utility model relates to the field of automotive testing technology, and in particular to an optical device for a 3D laser four-wheel alignment instrument with a rapid calibration function. Background Technology

[0002] The 3D laser four-wheel alignment instrument is a high-precision optical measuring device that combines 3D vision technology, laser sensing technology, and computer image processing technology to accurately measure the alignment parameters of automobile wheels. Through optical imaging and laser positioning principles, it captures the spatial position information of target marks on the wheels in real time, and converts it into four-wheel alignment data after algorithm processing, providing a scientific basis for automobile chassis adjustment, maintenance and repair.

[0003] The optical equipment of the 3D laser four-wheel alignment instrument with rapid calibration function integrates an efficient calibration mechanism and intelligent algorithm. It is a high-precision automotive four-wheel alignment measurement device that can quickly complete the calibration of the device's own measurement benchmark, the target attitude, and the environmental adaptability. It provides more efficient technical support for automotive repair and inspection scenarios. However, in the existing optical equipment of the 3D laser four-wheel alignment instrument with rapid calibration function, the device has low adaptability to different vehicle models and wheels during the clamping process. The target installation position is limited, resulting in abnormal laser reflection angles and reduced attitude binding accuracy of rapid calibration, requiring additional adjustments. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a 3D laser four-wheel alignment optical device with a rapid calibration function, aiming to improve the problems of low device adaptability for different vehicle models and wheels, limited target installation position, and the need for additional adjustments in the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a 3D laser four-wheel alignment optical device with rapid calibration function, comprising a fixed rod, wherein a calibration mechanism is slidably connected to an adjacent side of the outer wall of the fixed rod, the calibration mechanism being used for rapid calibration; an adjustment mechanism is fixedly connected to the bottom of the outer wall of the fixed rod, the adjustment mechanism being used to adjust the support position; the calibration mechanism comprises a movable frame, the movable frame being slidably connected to the middle of the inner wall of the fixed rod, an adjustment frame being rotatably connected to one side of the outer wall of the movable frame, a telescopic frame being rotatably connected to the other side of the adjustment frame, a fixed plate being fixedly connected to the middle of the inner wall of the telescopic frame, a support plate being rotatably connected to one side of the outer wall of the fixed plate, and a drive assembly being rotatably connected to the other side of the outer wall of the support plate.

[0006] As a further description of the above technical solution:

[0007] The drive assembly includes a hydraulic push rod, which is fixedly connected to the middle of the inner wall of the telescopic frame. A movable plate is fixedly connected to the output end of the hydraulic push rod. The movable plate is fixedly connected to one side of the outer wall of the fixed plate. A motor is fixedly connected to the other side of the outer wall of the movable plate. A worm gear is fixedly connected to the output end of the motor. A worm wheel is rotatably connected to the middle of the inner wall of the support plate. The worm wheel meshes with the worm gear. A movable groove is slidably connected to the middle of the inner wall of the support plate.

[0008] As a further description of the above technical solution:

[0009] The adjustment mechanism includes a support frame that is connected through the middle of the inner wall of the fixed rod. A connecting plate is slidably connected to an adjacent side of the outer wall of the support frame. A rack is slidably connected to the top of the outer wall of the support frame. A gear is rotatably connected to the top of the inner wall of the support frame. The gear meshes with the rack. A connecting assembly is fixedly connected to the middle of the inner wall of the support frame.

[0010] As a further description of the above technical solution:

[0011] The connecting assembly includes a motor, which is fixedly connected to the bottom of the inner wall of the support frame. A pull rope is fixedly connected to the output end of the motor, and a fixing ring is fixedly connected to the other end of the pull rope. A fixing buckle passes through the middle of the inner wall of the fixing ring, and a connecting block is fixedly connected to the top of the outer wall of the fixing buckle.

[0012] As a further description of the above technical solution:

[0013] A hook is rotatably connected to one side of the outer wall of the adjustment frame, and pads are fixedly connected to the upper and lower sides of the inner wall of the telescopic frame.

[0014] As a further description of the above technical solution:

[0015] The bottom of the outer wall of the support frame is fixedly connected to a support leg, and the bottom front and rear sides of the support leg are fixedly connected to foot pads.

[0016] As a further description of the above technical solution:

[0017] The top of the inner wall of the support frame is fixedly connected to a cover, and the outer wall of the fixing buckle is threaded with a screw.

[0018] As a further description of the above technical solution:

[0019] A lever is rotatably connected to one side of the outer wall of the support frame, and a pin is rotatably connected to the right side of the inner wall of the lever.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when the optical equipment is working, the fixed rod is the basic carrier, and the calibration mechanism is responsible for rapid calibration: the movable frame slides along the fixed rod to make initial adjustments, which can be adapted to different vehicle models and wheels, making the equipment highly adaptable. The target installation position is more flexible and does not require additional adjustments. The adjustment frame rotates to adjust the angle, and the telescopic frame extends and retracts to adjust the range. The hydraulic push rod drives the fixed plate and connected components to move through the movable plate. The motor drives the worm gear to rotate and mesh with the worm wheel. Combined with the movable groove, the support plate is finely adjusted to complete the calibration.

[0022] 2. In this utility model, the support frame of the adjustment mechanism passes through the middle of the inner wall of the fixed rod, providing support for the whole. The connecting plate slides along the support frame to achieve lateral adjustment. The rack meshes with the gear, and the rotation of the gear drives the rack to slide to complete the vertical adjustment. In the connecting assembly, the motor drives the pull rope to retract and extend, and drives the connecting block to move through the fixed ring and the fixed buckle. All components work together to complete the adjustment function. Attached Figure Description

[0023] Figure 1 A perspective view of the optical device of the 3D laser four-wheel alignment instrument with rapid calibration function proposed in this utility model;

[0024] Figure 2 This is a front view of the optical device of the 3D laser four-wheel alignment instrument with rapid calibration function proposed in this utility model;

[0025] Figure 3 This is a structural exploded view of the optical device of the 3D laser four-wheel alignment instrument with rapid calibration function proposed in this utility model.

[0026] Figure 4 This is a partial structural diagram of the optical device of the 3D laser four-wheel alignment instrument with rapid calibration function proposed in this utility model.

[0027] Figure 5 This is a partial structural exploded view of the optical device of the 3D laser four-wheel alignment instrument with rapid calibration function proposed in this utility model.

[0028] Legend:

[0029] 1. Fixed rod; 2. Calibration mechanism; 201. Moving frame; 202. Adjusting frame; 203. Telescopic frame; 204. Fixed plate; 205. Support plate; 206. Drive assembly; 2061. Hydraulic push rod; 2062. Moving plate; 2063. Motor; 2064. Worm gear; 2065. Worm wheel; 2066. Moving groove; 3. Adjusting mechanism; 301. Support frame; 302. Connecting plate; 303. Rack; 304. Gear; 305. Connecting assembly; 3051. Motor; 3052. Pull rope; 3053. Fixing ring; 3054. Fixing buckle; 3055. Connecting block; 4. Hook; 5. Pad; 6. Support leg; 7. Foot pad; 8. Top cover; 9. Screw; 10. Pin; 11. Lever. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a 3D laser four-wheel alignment optical device with rapid calibration function, including a fixed rod 1. A calibration mechanism 2 is slidably connected to one side of the outer wall of the fixed rod 1 for rapid calibration. An adjustment mechanism 3 is fixedly connected to the bottom of the outer wall of the fixed rod 1 for adjusting the support position. The calibration mechanism 2 includes a movable frame 201, which is slidably connected to the middle of the inner wall of the fixed rod 1. An adjustment frame 202 is rotatably connected to one side of the outer wall of the movable frame 201, and a telescopic frame 203 is rotatably connected to the other side of the adjustment frame 202. A fixed plate 204 is fixedly connected to the middle of the inner wall of the telescopic frame 203, and a support is rotatably connected to one side of the outer wall of the fixed plate 204. A drive assembly 206 is rotatably connected to the other side of the outer wall of the support plate 205. The drive assembly 206 includes a hydraulic push rod 2061, which is fixedly connected to the middle of the inner wall of the telescopic frame 203. A movable plate 2062 is fixedly connected to the output end of the hydraulic push rod 2061. The movable plate 2062 is fixedly connected to one side of the outer wall of the fixed plate 204. A motor 2063 is fixedly connected to the other side of the outer wall of the movable plate 2062. A worm gear 2064 is fixedly connected to the output end of the motor 2063. A worm wheel 2065 is rotatably connected to the middle of the inner wall of the support plate 205. The worm wheel 2065 meshes with the worm gear 2064. A movable groove 2066 is slidably connected to the middle of the inner wall of the support plate 205.

[0032] Specifically, when the 3D laser four-wheel alignment optical device with rapid calibration function is working, the fixed rod 1 is the basic support component, and the calibration mechanism 2, which is slidably connected to the adjacent side of its outer wall, is responsible for rapid calibration. In the calibration mechanism 2, the movable frame 201 can slide along the middle of the inner wall of the fixed rod 1, providing a basis for the initial adjustment of the calibration position; the adjusting frame 202, which is rotatably connected to one side of the outer wall of the movable frame 201, can rotate to change its angle, and the telescopic frame 203, which is rotatably connected to the other side, can extend and retract its length to further adjust the calibration range. The fixed plate 204 in the middle of the inner wall of the telescopic frame 203 provides a mounting base for the support plate 205. One side of the support plate 205 is rotatably connected to the fixed plate 204, and the other side is connected to the drive assembly 206. In the drive assembly 206, the hydraulic push rod 2061 is fixed to the middle of the inner wall of the telescopic frame 203. Its output end pushes or pulls the moving plate 2062, causing the fixed plate 204 and connected components to move. After the motor 2063 starts, it drives the worm gear 2064 to rotate. Because the worm gear 2064 meshes with the worm wheel 2065, the worm wheel 2065 rotates accordingly. This allows for fine adjustment of the position of the support plate 205 through the moving groove 2066, completing rapid calibration. In addition, the adjustment mechanism 3 at the bottom of the outer wall of the fixed rod 1 can adjust the equipment support position to cooperate with the calibration work and ensure stable operation of the equipment.

[0033] Reference Figure 1 , Figure 2 and Figure 5 The adjustment mechanism 3 includes a support frame 301, which is connected through the middle of the inner wall of the fixed rod 1. A connecting plate 302 is slidably connected to the adjacent side of the outer wall of the support frame 301. A rack 303 is slidably connected to the top of the outer wall of the support frame 301. A gear 304 is rotatably connected to the top of the inner wall of the support frame 301. The gear 304 meshes with the rack 303. A connecting assembly 305 is fixedly connected to the middle of the inner wall of the support frame 301. The connecting assembly 305 includes a motor 3051, which is fixedly connected to the bottom of the inner wall of the support frame 301. A pull rope 3052 is fixedly connected to the output end of the motor 3051. A fixing ring 3053 is fixedly connected to the other end of the pull rope 3052. A fixing buckle 3054 passes through the middle of the inner wall of the fixing ring 3053. A connecting block 3055 is fixedly connected to the top of the outer wall of the fixing buckle 3054.

[0034] Specifically, when the adjustment mechanism 3 is working, the core component support frame 301 is connected through the middle of the inner wall of the fixed rod 1, providing basic installation and support. When position adjustment is required, the connecting plate 302 on the adjacent side of the outer wall of the support frame 301 can slide along its outer wall to achieve lateral adjustment to adapt to connection requirements. For vertical adjustment, the rack 303 at the top of the outer wall of the support frame 301 meshes with the gear 304 at the top of the inner wall. When the gear 304 rotates, it drives the rack 303 to slide along the top of the outer wall, realizing the lifting and lowering of the component. The connecting component 305 is the key to power and transmission. After the motor 3051 at the bottom of the inner wall of the support frame 301 is started, it drives the pull rope 3052 to retract, and the fixing ring 3053 at the other end of the pull rope 3052 moves accordingly, driving the connecting block 3055 to move through the fixing buckle 3054. The fixing buckle 3054 cooperates with other components to achieve position fixation or adjustment under the action of the pull rope 3052. Finally, all components work together to complete the overall adjustment of the adjustment mechanism 3.

[0035] Reference Figure 1 , Figure 2 and Figure 3 A hook 4 is rotatably connected to one side of the outer wall of the adjustment frame 202. A pad 5 is fixedly connected to the upper and lower sides of the inner wall of the telescopic frame 203. A support leg 6 is fixedly connected to the bottom of the outer wall of the support frame 301. Foot pads 7 are fixedly connected to the front and rear sides of the bottom of the support leg 6. A cover 8 is fixedly connected to the top of the inner wall of the support frame 301. A screw 9 is threadedly connected to one side of the outer wall of the fixing buckle 3054. A lever 11 is rotatably connected to one side of the outer wall of the support frame 301. A pin 10 is rotatably connected to the right side of the inner wall of the lever 11.

[0036] Specifically, during the operation of this device, the hook 4, rotatably connected to one side of the outer wall of the adjusting frame 202, can be rotated to adjust its position, facilitating the hanging of related objects for fixing or suspending operations. The pads 5 fixed to the upper and lower sides of the inner wall of the telescopic frame 203 provide cushioning and support for its internal structure during telescopic movement, reducing direct friction and collision between components and ensuring stability during the telescopic process. The support legs 6 fixed to the bottom of the outer wall of the support frame 301, together with the foot pads 7 fixed to its front and rear sides, provide a stable support foundation for the entire device. The foot pads 7 increase friction with the contact surface, preventing the device from sliding during operation. The cover 8 fixed to the top of the inner wall of the support frame 301 protects its internal structure. When the position or state of the fixing buckle 3054 needs adjustment, the tightness of the fixing buckle 3054 can be adjusted by turning the screw 9 threaded on one side of its outer wall, thereby completing the fixing or loosening operation of the related connecting components. In addition, rotating the lever 11 on one side of the outer wall of the support frame 301 will cause the pin 10 connected to the inner right side of the support frame to change position. The movement of the pin 10 can lock or unlock the relevant parts of the support frame 301, thereby cooperating with the device to complete the corresponding adjustment and positioning work and ensuring the coordinated operation of each mechanism.

[0037] Working Principle: When this 3D laser four-wheel alignment optical device with rapid calibration function is in operation, the fixed rod 1 serves as the basic load-bearing component, and the calibration mechanism 2, slidably connected to its outer wall on one side, is responsible for the rapid calibration operation. In the calibration mechanism 2, the movable frame 201 can slide along the middle of the inner wall of the fixed rod 1, providing a basis for the initial adjustment of the calibration position; the adjusting frame 202, rotatably connected to one side of the outer wall of the movable frame 201, can change its angle by rotation, while the telescopic frame 203, rotatably connected to the other side of the adjusting frame 202, can extend or retract in length to further adjust the calibration range. The fixed plate 204, fixed in the middle of the inner wall of the telescopic frame 203, provides an installation base point for the support plate 205. One side of the outer wall of the support plate 205 is rotatably connected to the fixed plate 204, and the other side is connected to the drive assembly 206. In the drive assembly 206, the hydraulic push rod 2061 is fixed in the middle of the inner wall of the telescopic frame 203. Its output end pushes or pulls the movable plate 2062 fixed on one side of the outer wall of the fixed plate 204, thereby moving the fixed plate 204 and its connected components. After the motor 2063 on the other side of the outer wall of the movable plate 2062 is started, its output end drives the worm gear 2064 to rotate. Since the worm gear 2064 meshes with the worm wheel 2065 rotatably connected in the middle of the inner wall of the support plate 205, the worm wheel 2065 will rotate accordingly. Then, through the movable groove 2066 slidably connected in the middle of the inner wall of the support plate 205, the position of the support plate 205 can be finely adjusted to complete the rapid calibration. The adjustment mechanism 3 fixed at the bottom of the outer wall of the fixed rod 1 can adjust the support position of the equipment to cooperate with the calibration work and ensure the overall stable operation of the equipment.

[0038] When the adjustment mechanism 3 is in operation, its core component, the support frame 301, is connected through the middle of the inner wall of the fixed rod 1, providing a basic installation and support carrier for the entire mechanism. When position adjustment is required, the connecting plate 302, which is slidably connected to the adjacent side of the outer wall of the support frame 301, can slide along the outer wall of the support frame 301 to achieve lateral position adjustment to adapt to different connection requirements. In terms of vertical adjustment, the rack 303, which is slidably connected to the top of the outer wall of the support frame 301, and the gear 304, which is rotatably connected to the top of the inner wall, form a meshing transmission structure. When the gear 304 rotates, it will drive the meshing rack 303 to slide along the top of the outer wall of the support frame 301, thereby realizing the lifting and lowering adjustment of the relevant components. As a key part of power and transmission, the connecting assembly 305, whose motor 3051 is fixed to the bottom of the inner wall of the support frame 301, will drive the pull rope 3052 to retract after starting. The fixed ring 3053 connected to the other end of the pull rope 3052 will move accordingly, thereby driving the top fixed connecting block 3055 to move through the fixed buckle 3054 that passes through the middle of its inner wall. At the same time, the fixed buckle 3054 can be fixed or adjusted in position under the action of the pull rope 3052 by cooperating with other components. Through the coordinated operation of various components, the overall adjustment function of the adjustment mechanism 3 is completed.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A 3D laser four-wheel alignment optical device with rapid calibration function, comprising a fixed rod (1), characterized in that: A calibration mechanism (2) is slidably connected to the outer wall of the fixed rod (1) on an adjacent side. The calibration mechanism (2) is used for rapid calibration. An adjustment mechanism (3) is fixedly connected to the bottom of the outer wall of the fixed rod (1). The adjustment mechanism (3) is used to adjust the support position. The calibration mechanism (2) includes a movable frame (201), which is slidably connected to the middle of the inner wall of the fixed rod (1). An adjustment frame (202) is rotatably connected to one side of the outer wall of the movable frame (201), and a telescopic frame (203) is rotatably connected to the other side of the adjustment frame (202). A fixed plate (204) is fixedly connected to the middle of the inner wall of the telescopic frame (203). A support plate (205) is rotatably connected to one side of the outer wall of the fixed plate (204), and a drive assembly (206) is rotatably connected to the other side of the outer wall of the support plate (205).

2. The 3D laser four-wheel alignment optical device with rapid calibration function according to claim 1, characterized in that: The drive assembly (206) includes a hydraulic push rod (2061), which is fixedly connected to the middle of the inner wall of the telescopic frame (203). The output end of the hydraulic push rod (2061) is fixedly connected to a movable plate (2062), which is fixedly connected to one side of the outer wall of the fixed plate (204). The other side of the outer wall of the movable plate (2062) is fixedly connected to a motor (2063), and the output end of the motor (2063) is fixedly connected to a worm gear (2064). The middle of the inner wall of the support plate (205) is rotatably connected to a worm wheel (2065), which meshes with the worm gear (2064). The middle of the inner wall of the support plate (205) is slidably connected to a moving groove (2066).

3. The optical device for a 3D laser four-wheel alignment system with rapid calibration function according to claim 1, characterized in that: The adjustment mechanism (3) includes a support frame (301), which is connected through the middle of the inner wall of the fixed rod (1). A connecting plate (302) is slidably connected to the adjacent side of the outer wall of the support frame (301). A rack (303) is slidably connected to the top of the outer wall of the support frame (301). A gear (304) is rotatably connected to the top of the inner wall of the support frame (301). The gear (304) meshes with the rack (303). A connecting assembly (305) is fixedly connected to the middle of the inner wall of the support frame (301).

4. The 3D laser four-wheel alignment optical device with rapid calibration function according to claim 3, characterized in that: The connecting assembly (305) includes a motor (3051), which is fixedly connected to the bottom of the inner wall of the support frame (301). A pull rope (3052) is fixedly connected to the output end of the motor (3051), and a fixing ring (3053) is fixedly connected to the other end of the pull rope (3052). A fixing buckle (3054) passes through the middle of the inner wall of the fixing ring (3053), and a connecting block (3055) is fixedly connected to the top of the outer wall of the fixing buckle (3054).

5. The optical device for a 3D laser four-wheel alignment system with rapid calibration function according to claim 1, characterized in that: The outer wall of the adjusting frame (202) is rotatably connected to a hook (4), and the inner wall of the telescopic frame (203) is fixedly connected to a pad (5) on both the upper and lower sides.

6. The 3D laser four-wheel alignment optical device with rapid calibration function according to claim 3, characterized in that: The bottom of the outer wall of the support frame (301) is fixedly connected to a support leg (6), and foot pads (7) are fixedly connected to the front and rear sides of the bottom of the support leg (6).

7. The 3D laser four-wheel alignment optical device with rapid calibration function according to claim 4, characterized in that: The top of the inner wall of the support frame (301) is fixedly connected to a cover (8), and a screw (9) is threadedly connected to one side of the outer wall of the fixing buckle (3054).

8. The 3D laser four-wheel alignment optical device with rapid calibration function according to claim 3, characterized in that: A lever (11) is rotatably connected to one side of the outer wall of the support frame (301), and a pin (10) is rotatably connected to the right side of the inner wall of the lever (11).

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