A CCS integrated all-automatic detection equipment

By designing a fully automated inspection device for CCS integrated arrays, combining a rotary inspection component and a CCD component, the hardware and appearance inspection of CCS integrated arrays is realized, solving the problem that existing equipment cannot perform simultaneous inspections, and improving the comprehensiveness and applicability of the inspection.

CN224471559UActive Publication Date: 2026-07-07CHANGZHOU WANXIANG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU WANXIANG NEW ENERGY CO LTD
Filing Date
2025-07-08
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing testing equipment cannot simultaneously perform hardware and appearance testing on CCS integrated arrays, thus limiting its applicability.

Method used

A fully automatic CCS integrated inspection device was designed, comprising a base, a moving rail, a placement seat, a rotating inspection component, a CCD component, and a light source. It can perform hardware and appearance inspection of workpieces and perform multi-angle inspection through the cooperation of the rotating inspection component and the adjustment bracket.

Benefits of technology

It realizes hardware and appearance inspection of CCS integrated array, with simple structure, wide range of applications, and can meet a variety of inspection needs.

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Abstract

The utility model discloses a CCS integrated all -automatic detection equipment of integral row, including base, be provided with the removal rail on the base, be provided with the placement seat on the removal rail, the placement seat central position is provided with the part groove, the part groove both sides respectively have the auxiliary groove and the detection groove, be provided with the rotation detection subassembly in the detection groove, be provided with the support section bar on the base, be provided with first mounting support and second mounting support on the support section bar, be provided with the CCD subassembly on first mounting support, be provided with the light source through the adjusting block on second mounting support. The utility model discloses simple structure can realize the hardware detection of integral row and the CCD appearance detection operation of operation, and the use function is many and is widely used.
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Description

Technical Field

[0001] This utility model relates to the field of integrated row technology, specifically to a CCS integrated row fully automatic detection device. Background Technology

[0002] CCS stands for Cells Contact System, also known as integrated busbar. It is a new type of connector used in lithium battery modules. It uses FPC or PCB to replace the traditional wire harness connection solution. The main structure consists of FPC or PCB, copper and aluminum parts, insulation structure, etc., which are connected into a whole through hot pressing process to realize the series and parallel connection of battery cells and to collect temperature and voltage. It is a solution to replace the traditional wire harness busbar.

[0003] When processing integrated strips or before shipping, testing is required. General testing equipment can only test the appearance or hardware, and cannot process them simultaneously. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a fully automatic CCS integrated array detection device with a simple structure, which can realize hardware detection and CCD appearance detection of integrated array, and has multiple functions and a wide range of applications.

[0005] To solve the above-mentioned technical problems, this utility model provides a CCS integrated fully automatic inspection device, including a base, a sliding rail on the base, a placement seat on the sliding rail, a part slot at the center of the placement seat, auxiliary slots and detection slots on both sides of the part slot, and a rotating detection component in the detection slot; a supporting profile on the base, a first mounting bracket and a second mounting bracket on the supporting profile, a CCD component on the first mounting bracket, and a light source on the second mounting bracket via an adjustment block.

[0006] Furthermore, fixed side seats are provided on both sides of the support profile on the base.

[0007] Furthermore, the height of the first mounting bracket is greater than the height of the second mounting bracket, the second mounting bracket is provided with a first shaft, the adjustment block is provided on the first shaft, the adjustment block is provided with a second shaft, and the light source is provided on the second shaft.

[0008] Furthermore, mounting vertical plates are provided on both sides of the moving rail, lifting blocks are provided on the mounting vertical plates, proximity sensors are provided on the lifting blocks, and protective shells are provided on the outside of the mounting vertical plates, with openings provided on the protective shells corresponding to the positions of the proximity sensors.

[0009] Furthermore, a drive device and a protective shaft are respectively provided on both sides of the placement seat, and a positioning seat is provided on the side of the base corresponding to the protective shaft, and a buffer shaft is provided on the positioning seat.

[0010] Furthermore, the base is provided with multiple fixing holes at intervals.

[0011] The beneficial effects of this utility model are as follows: When using this device, the workpiece to be inspected is placed in the part slot in the center of the placement seat. The auxiliary slot on the side can hold auxiliary fixtures and other auxiliary equipment for fixing the workpiece. The rotating detection component set in the detection slot on the other side is connected to the workpiece for hardware detection. It can also perform rotation operation in some cases. When the hardware detection is completed, the second mounting bracket and the first mounting bracket on the top can be adjusted at the same time to adjust the height of the CCD component and the height of the light source to take pictures of the workpiece and realize the appearance inspection of the workpiece. The structure is simple and can realize integrated hardware detection and CCD appearance inspection operations. It has multiple functions and a wide range of applications. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the supporting profile structure of this utility model.

[0014] The following are the labels in the diagram: 1. Base; 2. Transfer rail; 3. Placement seat; 4. Part slot; 5. Auxiliary slot; 6. Detection slot; 7. Rotary detection assembly; 8. Support profile; 9. First mounting bracket; 10. Second mounting bracket; 11. CCD assembly; 12. Adjustment block; 13. Light source; 14. Fixed side seat; 15. First shaft; 16. Second shaft; 17. Mounting vertical plate; 18. Lifting block; 19. Proximity sensor; 20. Protective shell; 21. Opening; 22. Drive device; 23. Protective shaft; 24. Positioning seat; 25. Buffer shaft; 26. Fixing hole. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0020] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0021] Reference Figures 1 to 2 As shown, an embodiment of the CCS integrated fully automatic detection device of this utility model includes a base 1, a sliding rail 2 on the base 1, a placement seat 3 on the sliding rail 2, a parts slot 4 at the center of the placement seat 3, auxiliary slots 5 and detection slots 6 on both sides of the parts slot 4, and a rotating detection component 7 in the detection slot 6; a support profile 8 on the base 1, a first mounting bracket 9 and a second mounting bracket 10 on the support profile 8, a CCD component 11 on the first mounting bracket 9, and a light source 13 on the second mounting bracket 10 via an adjustment block 12.

[0022] In use, the workpiece to be inspected is placed in the part slot 4 in the center of the placement seat 3. The auxiliary slot 5 on the side can hold auxiliary fixtures and other auxiliary equipment for fixing the workpiece. The rotating detection component 7 set in the detection slot 6 on the other side is connected to the workpiece for hardware detection. It can also perform rotation operation in some cases. When the hardware detection is completed, the second mounting bracket 10 and the first mounting bracket 9 on the top can be adjusted at the same time to adjust the height of the CCD component 11 and the light source 13 to take pictures of the workpiece and realize the appearance inspection of the workpiece.

[0023] Fixed side seats 14 are provided on both sides of the support profile 8 on the base 1 to fix the position of the support profile 8 and ensure that it will not move even if the top is subjected to force.

[0024] The height of the first mounting bracket 9 is greater than the height of the second mounting bracket 10. The second mounting bracket 10 is provided with a first shaft 15. The adjustment block 12 is provided on the first shaft 15. The adjustment block 12 is provided with a second shaft 16. The light source 13 is provided on the second shaft 16. The angle position of the light source 13 can be adjusted by rotating the adjustment block 12 along the first shaft 15.

[0025] Mounting vertical plates 17 are provided on both sides of the moving rail 2. Lifting blocks 18 are provided on the mounting vertical plates 17. Proximity sensors 19 are provided on the lifting blocks 18. Protective shells 20 are provided on the outside of the mounting vertical plates 17. Openings 21 are provided on the protective shells 20 corresponding to the positions of the proximity sensors 19. The proximity sensors 19 on both sides are used to monitor the position of the placement seat 3 in real time.

[0026] A drive device 22 and a protective shaft 23 are respectively provided on both sides of the placement seat 3. A positioning seat 24 is provided on the side of the base 1 corresponding to the protective shaft 23. A buffer shaft 25 is provided on the positioning seat 24. The drive device 22 is used to drive the placement seat 3 to move. The placement seat 3 can stop moving when the buffer shaft 25 and the protective shaft 23 come into contact.

[0027] The base 1 has multiple fixing holes 26 spaced apart to facilitate the installation of various auxiliary tools.

[0028] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.

Claims

1. A fully automatic CCS integrated row detection device, characterized in that, Includes a base (1), on which a sliding rail (2) is provided, on which a placement seat (3) is provided, at the center of the placement seat (3) a part groove (4), on which auxiliary grooves (5) and detection grooves (6) are respectively provided on both sides of the part groove (4), and a rotating detection component (7) is provided in the detection groove (6); The base (1) is provided with a support profile (8), and the support profile (8) is provided with a first mounting bracket (9) and a second mounting bracket (10). The first mounting bracket (9) is provided with a CCD component (11), and the second mounting bracket (10) is provided with a light source (13) via an adjustment block (12).

2. The CCS integrated fully automatic detection equipment as described in claim 1, characterized in that, The supporting profile (8) has fixed side seats (14) on both sides on the base (1).

3. The CCS integrated fully automatic detection equipment as described in claim 1, characterized in that, The height of the first mounting bracket (9) is greater than the height of the second mounting bracket (10). The second mounting bracket (10) is provided with a first shaft (15). The adjustment block (12) is provided on the first shaft (15). The adjustment block (12) is provided with a second shaft (16). The light source (13) is provided on the second shaft (16).

4. The CCS integrated fully automatic detection equipment as described in claim 1, characterized in that, Mounting plates (17) are provided on both sides of the moving rail (2). A lifting block (18) is provided on the mounting plate (17). A proximity sensor (19) is provided on the lifting block (18). A protective shell (20) is provided on the outside of the mounting plate (17). An opening (21) is provided on the protective shell (20) corresponding to the position of the proximity sensor (19).

5. The CCS integrated fully automatic detection equipment as described in claim 1, characterized in that, The placement seat (3) is provided with a driving device (22) and a protective shaft (23) on both sides respectively. The base (1) is provided with a positioning seat (24) on one side corresponding to the protective shaft (23), and a buffer shaft (25) is provided on the positioning seat (24).

6. The CCS integrated fully automatic detection equipment as described in claim 1, characterized in that, The base (1) is provided with a plurality of fixing holes (26) spaced apart.